S2646/3246
Table of Contents
Electrical Hazard ..........................................Inside front cover
California Proposition 65 ............................Inside front cover
General Information
About This Manual .....................................................................i
Repairs and Maintenance ........................................................i
Abbreviations ..............................................................................i
Additional Information ...............................................................i
Service and Parts Information
Ordering Parts ...........................................................................ii
ANSI and OSHA Compliance ..................................................ii
Manuals ......................................................................................ii
Machine Information .................................................................ii
Parts Order Form .....................................................................iii
Section 1 – Repair Parts
Chassis, Steering and Brakes .............................................. 3
Pothole Protector ...................................................................... 5
Pothole Protector – After February 2011 ............................. 6A
Trays, Mounting ........................................................................ 7
Battery Tray ................................................................................ 9
Battery Tray – After February 2011 .....................................10A
Hydraulic Tray ......................................................................... 11
Hydraulic Tray – After February 2011 ................................14A
Scissor Stack – S2646 .......................................................... 15
Scissor Stack – S2646E .....................................................16A
Scissor Stack – S3246 .......................................................... 17
Scissor Stack – S3246E .....................................................18A
Scissor Stack Installation ..................................................... 19
Pothole Actuator Installation ................................................. 21
Platform .................................................................................... 23
Platform Installation ............................................................... 27
Step Installation ...................................................................... 29
Placards and Decals – S2646 ............................................ 31
Placards and Decals – S3246 ............................................ 35
Section 2 – Hydraulics
Steering, Drive and Brake Hoses .......................................... 3
Cylinder, Steering ..................................................................... 5
Drive Motor Hoses ................................................................... 7
Drive Speed Manifold ............................................................... 9
Hydraulic Drive Motor ............................................................. 11
Hydraulic Tray Hoses ............................................................ 13
Main Manifold Valve ................................................................ 15
Hydraulic Pump ...................................................................... 17
Hydraulic Hoses, Scissor Stack – S2646 .......................... 19
Cylinder, Lift – S2646 ............................................................. 21
Hydraulic Hoses, Scissor Stack – S3246 .......................... 23
Cylinder, Lift – S3246 ............................................................. 25
Section 3 – Electrical
Chassis Wiring ......................................................................... 3
Limit Switch ............................................................................... 5
Battery Tray Wiring ................................................................... 7
Battery Charger – United States ............................................ 9
Battery Charger – Australia/New Zealand ......................... 11
Battery Tray Wiring – after September 2005 ..................... 13
Battery Tray Wiring – After February 2011 ........................14A
Battery Charger – after September 2005 ........................... 15
Hydraulic Tray Wiring ............................................................. 17
Electric Motor, hydraulic pump ............................................. 19
Lower Control Box .................................................................. 21
Lower Control Box – CE ........................................................ 23
Lower Control Box – CE After February 2011 ..................24A
Main Harness ......................................................................... 25
Power to Platform Wiring ...................................................... 27
Stack Harness Connection .................................................. 29
Stack Harness ........................................................................ 31
Upper Control Box .................................................................. 33
Upper Control Box – CE ........................................................ 35
Controller, Upper Control Box .............................................. 37
Wire Harness, Internal – Upper Control Box .................... 39
Upper Control Box ANSI – S2646E/S3246E ..................40.1
Controller, Upper Control Box
ANSI – S2646E/S3246E ..................................................40.2
Upper Control Box CE/AU – S2646E/S3246E ...............40.3
Controller, Upper Control Box
CE/AU – S2646E/S3246E ..............................................40.4
Joystick – S2646E/S3246E ...............................................40.5
Overload System – CE .......................................................... 41
Wire Harness, Overload System – CE ............................... 43
Section 4 – Options
Flashing Light ........................................................................... 3
Key Switch, Lower Control Box .............................................. 5
Upper Control Box with Horn ................................................. 7
Upper Control Box with Battery Condition Indicator ........... 9
Upper Control Box with Horn and Battery
Condition Indicator .............................................................. 11
Upper Control Box – CE with Battery
Condition Indicator .............................................................. 13
Platform Entry – Chain .......................................................... 15
Platform Entry – Gravity Bar .................................................. 17
Platform Entry – Swing Gate ................................................ 19
Lanyard Attachment ............................................................... 21
Battery Tray – Maintence Free Batteries ............................ 23
AC Generator .......................................................................... 25
AC Generator – Wiring Only ................................................. 27
Canadian Standards Association Compliance ................ 29
Section 5 – Maintenance
Maintenance .............................................................................. 3
Maintenance Schedules ......................................................... 3
General Information ................................................................. 3
Daily Prestart Inspection ......................................................... 5
Frequent Inspection and Maintenance ................................ 7
Annual Maintenance .............................................................. 11
Major Repairs ......................................................................... 13
Lubrication ............................................................................... 15
Battery Care and Maintenance ............................................ 16
Battery Charger ....................................................................... 17
Fastener Torque Chart .......................................................... 19
Appendix
Electrical Schematics
Hydraulic Schematics
Additional Information
Limited Warranty
Содержание S2646
Страница 1: ...August 2014 Part Number 0372045 MANUAL REPAIR PARTS Replaces August 2011 ...
Страница 6: ......
Страница 8: ......
Страница 9: ...S2646 S3246 S2646E S3246E 0372045 Repair Parts Repair Parts ...
Страница 10: ...Repair Parts 2 S2646 S3246 ...
Страница 11: ...S2646 S3246 Repair Parts 3 Chassis Steering and Brakes 0371881 G ...
Страница 13: ...S2646 S3246 Repair Parts 5 Pothole Protector 0371880 C ...
Страница 15: ...Pothole Protector After February 2011 0371880 G S2646 S3246 Repair Parts 6A ...
Страница 18: ...Repair Parts 8 S2646 S3246 ...
Страница 19: ...S2646 S3246 Repair Parts 9 Battery Tray 0371557 C ...
Страница 21: ...Battery Tray After February 2011 0371557 D S2646 S3246 Repair Parts 10A ...
Страница 23: ...S2646 S3246 Repair Parts 11 Hydraulic Tray 0371861 C ...
Страница 24: ...Repair Parts 12 S2646 S3246 Hydraulic Tray Detail A 0371861 C ...
Страница 26: ...Repair Parts 14 S2646 S3246 ...
Страница 30: ...Repair Parts 14D S2646 S3246 ...
Страница 40: ...Repair Parts 20 S2646 S3246 ...
Страница 42: ...Repair Parts 22 S2646 S3246 ...
Страница 43: ...S2646 S3246 Repair Parts 23 Platform 0371714 B SEE DETAIL C ...
Страница 44: ...Repair Parts 24 S2646 S3246 Platform 0371714 B DETAIL C 2 PLACES ...
Страница 46: ...Repair Parts 26 S2646 S3246 ...
Страница 48: ...Repair Parts 28 S2646 S3246 ...
Страница 50: ...Repair Parts 30 S2646 S3246 ...
Страница 51: ...S2646 S3246 Repair Parts 31 Placards and Decals S2646 0371942 D ...
Страница 52: ...Repair Parts 32 S2646 S3246 Placards and Decals S2646 0371942 D ...
Страница 54: ...Repair Parts 34 S2646 S3246 ...
Страница 55: ...S2646 S3246 Repair Parts 35 Placards and Decals S3246 0371924 D ...
Страница 56: ...Repair Parts 36 S2646 S3246 Placards and Decals S3246 0371924 D ...
Страница 58: ...Repair Parts 38 S2646 S3246 ...
Страница 59: ...S2646 S3246 S2646E S3246E 0372045 Hydraulics Hydraulics ...
Страница 60: ...Hydraulics 2 S2646 S3246 ...
Страница 62: ...Hydraulics 4 S2646 S3246 ...
Страница 64: ...Hydraulics 6 S2646 S3246 ...
Страница 66: ...Hydraulics 8 S2646 S3246 ...
Страница 68: ...Hydraulics 10 S2646 S3246 ...
Страница 70: ...Hydraulics 12 S2646 S3246 ...
Страница 72: ...Hydraulics 14 S2646 S3246 ...
Страница 74: ...Hydraulics 16 S2646 S3246 ...
Страница 76: ...Hydraulics 18 S2646 S3246 ...
Страница 78: ...Hydraulics 20 S2646 S3246 ...
Страница 80: ...Hydraulics 22 S2646 S3246 ...
Страница 81: ...S2646 S3246 Hydraulics 23 0371838 C Hydraulic Hoses Scissor Stack S3246 See Detail A See Detail B ...
Страница 84: ...Hydraulics 26 S2646 S3246 ...
Страница 85: ...S2646 S3246 S2646E S3246E 0372045 Electrical Electrical ...
Страница 86: ...Electrical 2 S2646 S3246 ...
Страница 88: ...Electrical 4 S2646 S3246 ...
Страница 90: ...Electrical 6 S2646 S3246 ...
Страница 92: ...Electrical 8 S2646 S3246 ...
Страница 94: ...Electrical 10 S2646 S3246 ...
Страница 96: ...Electrical 12 S2646 S3246 ...
Страница 98: ...Electrical 14 S2646 S3246 ...
Страница 100: ...Electrical 14B S2646 S3246 ...
Страница 102: ...Electrical 16 S2646 S3246 ...
Страница 104: ...Electrical 18 S2646 S3246 ...
Страница 106: ...Electrical 20 S2646 S3246 ...
Страница 107: ...S2646 S3246 Electrical 21 Lower Control Box 0361217 E ...
Страница 109: ...S2646 S3246 Electrical 23 Lower Control Box CE 0361480 A ...
Страница 111: ...Lower Control Box CE After February 2011 1420237 B S2646 S3246 Electrical 24A 11 10 8 2 6 5 1 4 7 9 3 ...
Страница 112: ...3 2 Lower Control Box CE After February 2011 Electrical 24B S2646 S3246 ...
Страница 114: ...Electrical 24D S2646 S3246 ...
Страница 116: ...Electrical 26 S2646 S3246 Main Harness AW0371890 B ...
Страница 117: ...S2646 S3246 Electrical 27 GFCI Electrical Outlet AW0372035 A GREEN WHITE BLACK GREEN BLACK WHITE ...
Страница 120: ...Electrical 30 S2646 S3246 ...
Страница 122: ...Electrical 32 S2646 S3246 ...
Страница 124: ...Electrical 34 S2646 S3246 ...
Страница 125: ...S2646 S3246 Electrical 35 Upper Control Box CE AW0372025 ...
Страница 128: ...Electrical 38 S2646 S3246 ...
Страница 130: ...Electrical 40 S2646 S3246 ...
Страница 136: ...40 6 S2646E S3246E 0372045 ...
Страница 138: ...Electrical 42 S2646 S3246 ...
Страница 139: ...S2646 S3246 Electrical 43 Wire Harness Overload System CE 0361489B ...
Страница 141: ...S2646 S3246 S2646E S3246E 0372045 Options Options ...
Страница 142: ...Options 2 S2646 S3246 ...
Страница 144: ...Options 4 S2646 S3246 ...
Страница 146: ...Options 6 S2646 S3246 ...
Страница 147: ...S2646 S3246 Options 7 Upper Control Box with Horn AW0371952 ...
Страница 149: ...S2646 S3246 Options 9 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 151: ...S2646 S3246 Options 11 Upper Control Box with Horn and Battery Condition Indicator AW0371956 ...
Страница 153: ...S2646 S3246 Options 13 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 156: ...Options 16 S2646 S3246 ...
Страница 158: ...Options 18 S2646 S3246 ...
Страница 159: ...S2646 S3246 Options 19 Platform Entry Swing Gate 0371977A ...
Страница 162: ...Options 22 S2646 S3246 ...
Страница 163: ...S2646 S3246 Options 23 AW0371557 Battery Tray Maintenance Free Batteries ...
Страница 168: ...Options 28 S2646 S3246 ...
Страница 169: ...S2646 S3246 Options 29 Canadian Standards Association Compliance A37025A NOTES 1 TORQUE BOLTS TO 25 FT LB ...
Страница 171: ...S2646 S3246 S2646E S3246E 0372045 Maintenance Maintenance ...
Страница 172: ...Maintenance 2 S2646 S3246 ...
Страница 176: ...Maintenance 6 S2646 S3246 ...
Страница 182: ...Maintenance 12 S2646 S3246 ...
Страница 183: ...S2646 S3246 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed ...
Страница 184: ...Maintenance 14 S2646 S3246 ...
Страница 190: ...Maintenance 20 S2646 S3246 ...
Страница 191: ...S2646 S3246 Electrical Schematics 1 Upper Control Box 0371913C ...
Страница 192: ...S2646 S3246 Electrical Schematics 2 Upper Control Box 0371913C ...
Страница 193: ...S2646 S3246 Electrical Schematics 3 Upper Control Box CE AW0372025 ...
Страница 194: ...S2646 S3246 Electrical Schematics 4 Upper Control Box CE AW0372025 ...
Страница 195: ...S2646 S3246 Electrical Schematics 5 AW0371952 Upper Control Box with Horn ...
Страница 196: ...S2646 S3246 Electrical Schematics 6 AW0371952 Upper Control Box with Horn ...
Страница 197: ...S2646 S3246 Electrical Schematics 7 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 198: ...S2646 S3246 Electrical Schematics 8 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 199: ...S2646 S3246 Electrical Schematics 9 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...
Страница 200: ...S2646 S3246 Electrical Schematics 10 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...
Страница 201: ...S2646 S3246 Electrical Schematics 11 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 202: ...S2646 S3246 Electrical Schematics 12 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 203: ...Electrical Schematics 13 Lower Control Box AW0410064 ...
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Страница 205: ...Electrical Schematics 14 Lower Control Box CE AW0410065 ...
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Страница 207: ...Electrical Schematics 15 Electrical Schematic US Standard A37022B ...
Страница 208: ......
Страница 209: ...Electrical Schematics 16 Electrical Schematic US with Horn and Battery Condition Indicator A37022B ...
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Страница 211: ...Electrical Schematics 17 A37022B Electrical Schematic CE Standard ...
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Страница 215: ...Hydraulic Schematics 1 Hydraulic Schematic A37023A ...
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Страница 217: ...Hydraulic Schematics 2 Hydraulic Schematic All Machines After February 2011 1420260 ...
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