S2646/S3246
Maintenance – 17
11. Batteries should not be discharged below 20% of
capacity (approximately 1.8 volts per cell under nor-
mal operating load; 1.98 volts open circuit; 1.145
specific gravity). Proper battery sizing will help avoid
excessive discharge.
12. Battery chargers should be sized to fully charge bat-
teries in an eight hour period. Chargers should be
kept in proper operating condition.
13. Do not use a mismatched charger of any type; i.e., a
12 volt charger on a 24 volt pack or a 24 volt charger
on a 12 volt pack. An undersized charger will never
get the job done, no matter how long it tries. An over-
sized charger will cause excess gassing and heat
that could possibly result in a battery meltdown and/
or explosion.
14. Never charge a lead-acid battery with a sealed (gel
cell) battery charger. The lead-acid battery needs
higher voltage to finish its charge. Without it the bat-
tery will never come back to 100% and sulfation can
occur.
15. Always allow batteries to cool off after charging. The
cooling time is very important because heat is gen-
erated during the recharge and discharge cycles.
Without the cooling time the heat grows, accelerat-
ing grid corrosion which is one of the major causes
of battery failure. Charging practice should enable
batteries to cool before use.
16. Deep cycle batteries need to be equalized periodi-
cally. Equalizing is an extended, low current charge
performed after the normal charge cycle. It helps keep
cells in balance. Actively used batteries should be
equalized once per week. Manually timed chargers
should have the charge time extended approximately
3 hours. Automatically controlled chargers should be
unplugged and reconnected after completing a charge
cycle.
17. In situations where multiple batteries are connected
in series, parallel, or series-parallel, a replacement
battery's should be of the same size, age, and us-
age level as the companion batteries. Do not put a
new battery in a pack that has 50 or more cycles.
Either replace all the batteries with new batteries or
install a good used battery's in place of the bad. New
batteries should be given a full charge before use.
18. Periodic battery testing is an important preventative
maintenance procedure. Hydrometer readings of each
cell (fully charged) give and indication of balance and
true charge level. Imbalance could mean the need for
equalizing and is often a sign of improper charging or
a bad cell. Voltage checks (open circuit, charged
and discharged) can locate a bad cell or weak bat-
tery. Load testing will pick out a bad cell when other
methods fail. The point is to look for the abnormal. A
weak cell or battery will cause premature failure of
companion cells or batteries respectively.
19. As batteries age, their maintenance requirements
change, Generally their specific gravity is higher and
gassing voltage goes up. This means longer charg-
ing time and/or higher finish rate (higher amperage at
the end of charge). Usually, older batteries need to
be watered more often and their capacity decreases.
20. “Opportunity charging”, a short partial charge during
an extended duty cycle, is a controversial subject.
Generally, the practice is a “crutch” to make up for
undersized batteries. The correct approach is to in-
stall adequate battery capacity. If this is impossible
because of lack of space in the battery compartment
or extreme operating conditions (24 hour intermittent
use, as an example), “opportunity charging” is better
than excessive battery discharging. However, the
practice can cause batteries to over heat, require
more watering, and usually will shorten battery life.
“Opportunity charging” is a trade off; something to
avoid if possible. One charging cycle per day is pref-
erable.
21. Extreme temperatures can substantially affect bat-
tery performance and charging. Cold reduces bat-
tery capacity and retards charging. Heat increases
water usage and can result in overcharging. Very high
temperature can cause “thermal run away” which may
lead to and explosion or fire. If extreme temperature
is an unavoidable part of an application, consult a
battery/charger specialist about ways to deal with
the problem.
22. An overly discharged battery might need to be cycled
a few times before it can recover fully. If a battery
begins to heat before coming up to a full charge, it
might be necessary to discharge the battery and re-
charge it a few times. The charge and discharge cycle
might help the current acceptance of the battery and
facilitate its recovery to a usable condition.
23. Inactivity can be harmful to deep cycle batteries. If
they sit for several months, a “boost” charge should
be given – more frequently in warm climate (about
once a month) than in cold (every 2-3 months).
24. Never store a battery in a discharged state. The sul-
fate that forms during discharge can make the bat-
tery impossible to recharge fully.
Battery Charger
The aerial platform is equipped with an onboard auto-
matic battery charger. This charger has an electronic cir-
cuit that will completely recharge the batteries and auto-
matically turn off after the charge cycle is completed.
The charging cycle may last 1 1/2 to 18 hours depending
on the state of charge of the batteries. If the charging
cycle should exceed 18 hours without the batteries be-
Содержание S2646
Страница 1: ...August 2014 Part Number 0372045 MANUAL REPAIR PARTS Replaces August 2011 ...
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Страница 9: ...S2646 S3246 S2646E S3246E 0372045 Repair Parts Repair Parts ...
Страница 10: ...Repair Parts 2 S2646 S3246 ...
Страница 11: ...S2646 S3246 Repair Parts 3 Chassis Steering and Brakes 0371881 G ...
Страница 13: ...S2646 S3246 Repair Parts 5 Pothole Protector 0371880 C ...
Страница 15: ...Pothole Protector After February 2011 0371880 G S2646 S3246 Repair Parts 6A ...
Страница 18: ...Repair Parts 8 S2646 S3246 ...
Страница 19: ...S2646 S3246 Repair Parts 9 Battery Tray 0371557 C ...
Страница 21: ...Battery Tray After February 2011 0371557 D S2646 S3246 Repair Parts 10A ...
Страница 23: ...S2646 S3246 Repair Parts 11 Hydraulic Tray 0371861 C ...
Страница 24: ...Repair Parts 12 S2646 S3246 Hydraulic Tray Detail A 0371861 C ...
Страница 26: ...Repair Parts 14 S2646 S3246 ...
Страница 30: ...Repair Parts 14D S2646 S3246 ...
Страница 40: ...Repair Parts 20 S2646 S3246 ...
Страница 42: ...Repair Parts 22 S2646 S3246 ...
Страница 43: ...S2646 S3246 Repair Parts 23 Platform 0371714 B SEE DETAIL C ...
Страница 44: ...Repair Parts 24 S2646 S3246 Platform 0371714 B DETAIL C 2 PLACES ...
Страница 46: ...Repair Parts 26 S2646 S3246 ...
Страница 48: ...Repair Parts 28 S2646 S3246 ...
Страница 50: ...Repair Parts 30 S2646 S3246 ...
Страница 51: ...S2646 S3246 Repair Parts 31 Placards and Decals S2646 0371942 D ...
Страница 52: ...Repair Parts 32 S2646 S3246 Placards and Decals S2646 0371942 D ...
Страница 54: ...Repair Parts 34 S2646 S3246 ...
Страница 55: ...S2646 S3246 Repair Parts 35 Placards and Decals S3246 0371924 D ...
Страница 56: ...Repair Parts 36 S2646 S3246 Placards and Decals S3246 0371924 D ...
Страница 58: ...Repair Parts 38 S2646 S3246 ...
Страница 59: ...S2646 S3246 S2646E S3246E 0372045 Hydraulics Hydraulics ...
Страница 60: ...Hydraulics 2 S2646 S3246 ...
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Страница 80: ...Hydraulics 22 S2646 S3246 ...
Страница 81: ...S2646 S3246 Hydraulics 23 0371838 C Hydraulic Hoses Scissor Stack S3246 See Detail A See Detail B ...
Страница 84: ...Hydraulics 26 S2646 S3246 ...
Страница 85: ...S2646 S3246 S2646E S3246E 0372045 Electrical Electrical ...
Страница 86: ...Electrical 2 S2646 S3246 ...
Страница 88: ...Electrical 4 S2646 S3246 ...
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Страница 92: ...Electrical 8 S2646 S3246 ...
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Страница 98: ...Electrical 14 S2646 S3246 ...
Страница 100: ...Electrical 14B S2646 S3246 ...
Страница 102: ...Electrical 16 S2646 S3246 ...
Страница 104: ...Electrical 18 S2646 S3246 ...
Страница 106: ...Electrical 20 S2646 S3246 ...
Страница 107: ...S2646 S3246 Electrical 21 Lower Control Box 0361217 E ...
Страница 109: ...S2646 S3246 Electrical 23 Lower Control Box CE 0361480 A ...
Страница 111: ...Lower Control Box CE After February 2011 1420237 B S2646 S3246 Electrical 24A 11 10 8 2 6 5 1 4 7 9 3 ...
Страница 112: ...3 2 Lower Control Box CE After February 2011 Electrical 24B S2646 S3246 ...
Страница 114: ...Electrical 24D S2646 S3246 ...
Страница 116: ...Electrical 26 S2646 S3246 Main Harness AW0371890 B ...
Страница 117: ...S2646 S3246 Electrical 27 GFCI Electrical Outlet AW0372035 A GREEN WHITE BLACK GREEN BLACK WHITE ...
Страница 120: ...Electrical 30 S2646 S3246 ...
Страница 122: ...Electrical 32 S2646 S3246 ...
Страница 124: ...Electrical 34 S2646 S3246 ...
Страница 125: ...S2646 S3246 Electrical 35 Upper Control Box CE AW0372025 ...
Страница 128: ...Electrical 38 S2646 S3246 ...
Страница 130: ...Electrical 40 S2646 S3246 ...
Страница 136: ...40 6 S2646E S3246E 0372045 ...
Страница 138: ...Electrical 42 S2646 S3246 ...
Страница 139: ...S2646 S3246 Electrical 43 Wire Harness Overload System CE 0361489B ...
Страница 141: ...S2646 S3246 S2646E S3246E 0372045 Options Options ...
Страница 142: ...Options 2 S2646 S3246 ...
Страница 144: ...Options 4 S2646 S3246 ...
Страница 146: ...Options 6 S2646 S3246 ...
Страница 147: ...S2646 S3246 Options 7 Upper Control Box with Horn AW0371952 ...
Страница 149: ...S2646 S3246 Options 9 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 151: ...S2646 S3246 Options 11 Upper Control Box with Horn and Battery Condition Indicator AW0371956 ...
Страница 153: ...S2646 S3246 Options 13 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 156: ...Options 16 S2646 S3246 ...
Страница 158: ...Options 18 S2646 S3246 ...
Страница 159: ...S2646 S3246 Options 19 Platform Entry Swing Gate 0371977A ...
Страница 162: ...Options 22 S2646 S3246 ...
Страница 163: ...S2646 S3246 Options 23 AW0371557 Battery Tray Maintenance Free Batteries ...
Страница 168: ...Options 28 S2646 S3246 ...
Страница 169: ...S2646 S3246 Options 29 Canadian Standards Association Compliance A37025A NOTES 1 TORQUE BOLTS TO 25 FT LB ...
Страница 171: ...S2646 S3246 S2646E S3246E 0372045 Maintenance Maintenance ...
Страница 172: ...Maintenance 2 S2646 S3246 ...
Страница 176: ...Maintenance 6 S2646 S3246 ...
Страница 182: ...Maintenance 12 S2646 S3246 ...
Страница 183: ...S2646 S3246 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed ...
Страница 184: ...Maintenance 14 S2646 S3246 ...
Страница 190: ...Maintenance 20 S2646 S3246 ...
Страница 191: ...S2646 S3246 Electrical Schematics 1 Upper Control Box 0371913C ...
Страница 192: ...S2646 S3246 Electrical Schematics 2 Upper Control Box 0371913C ...
Страница 193: ...S2646 S3246 Electrical Schematics 3 Upper Control Box CE AW0372025 ...
Страница 194: ...S2646 S3246 Electrical Schematics 4 Upper Control Box CE AW0372025 ...
Страница 195: ...S2646 S3246 Electrical Schematics 5 AW0371952 Upper Control Box with Horn ...
Страница 196: ...S2646 S3246 Electrical Schematics 6 AW0371952 Upper Control Box with Horn ...
Страница 197: ...S2646 S3246 Electrical Schematics 7 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 198: ...S2646 S3246 Electrical Schematics 8 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 199: ...S2646 S3246 Electrical Schematics 9 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...
Страница 200: ...S2646 S3246 Electrical Schematics 10 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...
Страница 201: ...S2646 S3246 Electrical Schematics 11 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 202: ...S2646 S3246 Electrical Schematics 12 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 203: ...Electrical Schematics 13 Lower Control Box AW0410064 ...
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Страница 205: ...Electrical Schematics 14 Lower Control Box CE AW0410065 ...
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Страница 207: ...Electrical Schematics 15 Electrical Schematic US Standard A37022B ...
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Страница 209: ...Electrical Schematics 16 Electrical Schematic US with Horn and Battery Condition Indicator A37022B ...
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Страница 211: ...Electrical Schematics 17 A37022B Electrical Schematic CE Standard ...
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Страница 215: ...Hydraulic Schematics 1 Hydraulic Schematic A37023A ...
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Страница 217: ...Hydraulic Schematics 2 Hydraulic Schematic All Machines After February 2011 1420260 ...
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