Maintenance – 16
S2646/S3246
Return Filter
Return filter – Item 5. The hydraulic oil return filter is
mounted in the right hand tray close to the hydraulic oil
reservoir.
The filter element is a throwaway type filter and should
be changed after the initial break-in period (approximately
50 hours operation time).
Check the filter condition during the Frequent Inspection
and Maintenance or more frequently under extreme working
conditions.
When changing the filter element, the oil inside of the
filter element, should be examined for deposits of metal
cuttings, which if present, could indicate excessive wear
in some of the system components.
Tray Hinges and Latches
Tray hinges and latches – Item 6. Lubricate using pow-
dered graphite following the Frequent Inspection and Main-
tenance schedule.
After lubricating, remove any excess so it will not collect
dirt and debris.
Slide Pads
Slide pads – Item 7. Check slide pads for excessive wear
and replace as required. Slide pads do not require lubri-
cation.
Scissor Arm Bearings
Scissor arm bearings – Item 8. Scissor arm bearings are
self lubricating. Check bearings for signs of damage and
excessive wear as outlined in the maintenance sched-
ule. Do not lubricate scissor arm bearings.
Batteries
Batteries – Item 9. The batteries and battery cables should
be checked to assure that the connections are tight and
free of corrosion. Fluid level should be maintained to as-
sure that the batteries will maintain proper charge.
Check the batteries specific gravity per the maintenance
schedule.
The batteries are enclosed within a tray located on the
side of the machine. For access to the batteries when
the machine is lowered, position the machine on a hard
level surface, unlatch and open tray.
A
Warning
Battery acid can damage the skin and eyes. Seri-
ous infection or reaction can result if medical treat-
ment is not given immediately. Wear face and eye
protection when working near the batteries.
Wear rubber gloves and protective clothing to keep acid
off skin, if acid contacts skin, wash off immediately with
clear water.
Lead-acid batteries produce flammable and explosive
gases. Never allow smoking, flames or sparks around
batteries.
Battery Care and Maintenance
The following information about battery care and mainte-
nance was supplied by Interstate Batteries and is re-
printed here with their permission.
1. New batteries need to be cycled several times be-
fore reaching full capacity (20-50 cycles, depending
on type). Usage should be limited during this period.
2. Always recharge batteries fully, immediately after use.
Batteries perform best when they are fully charged.
More capacity and longer life will result from this prac-
tice.
3. The deeper the discharge, the fewer number of cycles
a lead-acid battery will deliver. Deep discharges de-
teriorate the battery quicker than lighter shallow
cycles.
4. Battery cables should be intact, and connectors kept
tight at all times. Systematic inspection is recom-
mended.
5. Vent caps should be kept in place and tight during
vehicle operation and battery charging.
6. Batteries should be kept clean – free of dirt and cor-
rosion – at all times. Always keep the top of batter-
ies clean. A film on top of the battery can cause the
current to migrate between the posts, accelerating
self discharge.
7. Never let the electrolyte level of a lead-acid battery
fall below the plates. Lack of maintaining the electro-
lyte in a lead-acid battery causes damage to the ex-
posed portion of the plate which reduces capacity.
8. Always check electrolyte level before charging. Do
not add water to individual cells unless plates are
exposed. Batteries should be watered after charging
unless the plates are exposed before charging. If
exposed before charging, the plates should be cov-
ered by approximately 1/8
″
of water. Check water
level after charging. Water should be kept 1/4
″
below
the bottom of the fill tube in the cell cover.
9. Water used to replenish batteries should be distilled
or treated to not exceed 200 T.D.S. (total dissolved
solids... parts per million). Particular care should be
taken to avoid metallic solids (iron).
10. A full charged battery will give you the best and long-
est service. Be sure the batteries are fully charged
before testing or using. A fully charged battery, with-
out a drain or load, after the surface charge has dis-
sipated, is 6.35 volts for a 6 volt battery.
Содержание S2646
Страница 1: ...August 2014 Part Number 0372045 MANUAL REPAIR PARTS Replaces August 2011 ...
Страница 6: ......
Страница 8: ......
Страница 9: ...S2646 S3246 S2646E S3246E 0372045 Repair Parts Repair Parts ...
Страница 10: ...Repair Parts 2 S2646 S3246 ...
Страница 11: ...S2646 S3246 Repair Parts 3 Chassis Steering and Brakes 0371881 G ...
Страница 13: ...S2646 S3246 Repair Parts 5 Pothole Protector 0371880 C ...
Страница 15: ...Pothole Protector After February 2011 0371880 G S2646 S3246 Repair Parts 6A ...
Страница 18: ...Repair Parts 8 S2646 S3246 ...
Страница 19: ...S2646 S3246 Repair Parts 9 Battery Tray 0371557 C ...
Страница 21: ...Battery Tray After February 2011 0371557 D S2646 S3246 Repair Parts 10A ...
Страница 23: ...S2646 S3246 Repair Parts 11 Hydraulic Tray 0371861 C ...
Страница 24: ...Repair Parts 12 S2646 S3246 Hydraulic Tray Detail A 0371861 C ...
Страница 26: ...Repair Parts 14 S2646 S3246 ...
Страница 30: ...Repair Parts 14D S2646 S3246 ...
Страница 40: ...Repair Parts 20 S2646 S3246 ...
Страница 42: ...Repair Parts 22 S2646 S3246 ...
Страница 43: ...S2646 S3246 Repair Parts 23 Platform 0371714 B SEE DETAIL C ...
Страница 44: ...Repair Parts 24 S2646 S3246 Platform 0371714 B DETAIL C 2 PLACES ...
Страница 46: ...Repair Parts 26 S2646 S3246 ...
Страница 48: ...Repair Parts 28 S2646 S3246 ...
Страница 50: ...Repair Parts 30 S2646 S3246 ...
Страница 51: ...S2646 S3246 Repair Parts 31 Placards and Decals S2646 0371942 D ...
Страница 52: ...Repair Parts 32 S2646 S3246 Placards and Decals S2646 0371942 D ...
Страница 54: ...Repair Parts 34 S2646 S3246 ...
Страница 55: ...S2646 S3246 Repair Parts 35 Placards and Decals S3246 0371924 D ...
Страница 56: ...Repair Parts 36 S2646 S3246 Placards and Decals S3246 0371924 D ...
Страница 58: ...Repair Parts 38 S2646 S3246 ...
Страница 59: ...S2646 S3246 S2646E S3246E 0372045 Hydraulics Hydraulics ...
Страница 60: ...Hydraulics 2 S2646 S3246 ...
Страница 62: ...Hydraulics 4 S2646 S3246 ...
Страница 64: ...Hydraulics 6 S2646 S3246 ...
Страница 66: ...Hydraulics 8 S2646 S3246 ...
Страница 68: ...Hydraulics 10 S2646 S3246 ...
Страница 70: ...Hydraulics 12 S2646 S3246 ...
Страница 72: ...Hydraulics 14 S2646 S3246 ...
Страница 74: ...Hydraulics 16 S2646 S3246 ...
Страница 76: ...Hydraulics 18 S2646 S3246 ...
Страница 78: ...Hydraulics 20 S2646 S3246 ...
Страница 80: ...Hydraulics 22 S2646 S3246 ...
Страница 81: ...S2646 S3246 Hydraulics 23 0371838 C Hydraulic Hoses Scissor Stack S3246 See Detail A See Detail B ...
Страница 84: ...Hydraulics 26 S2646 S3246 ...
Страница 85: ...S2646 S3246 S2646E S3246E 0372045 Electrical Electrical ...
Страница 86: ...Electrical 2 S2646 S3246 ...
Страница 88: ...Electrical 4 S2646 S3246 ...
Страница 90: ...Electrical 6 S2646 S3246 ...
Страница 92: ...Electrical 8 S2646 S3246 ...
Страница 94: ...Electrical 10 S2646 S3246 ...
Страница 96: ...Electrical 12 S2646 S3246 ...
Страница 98: ...Electrical 14 S2646 S3246 ...
Страница 100: ...Electrical 14B S2646 S3246 ...
Страница 102: ...Electrical 16 S2646 S3246 ...
Страница 104: ...Electrical 18 S2646 S3246 ...
Страница 106: ...Electrical 20 S2646 S3246 ...
Страница 107: ...S2646 S3246 Electrical 21 Lower Control Box 0361217 E ...
Страница 109: ...S2646 S3246 Electrical 23 Lower Control Box CE 0361480 A ...
Страница 111: ...Lower Control Box CE After February 2011 1420237 B S2646 S3246 Electrical 24A 11 10 8 2 6 5 1 4 7 9 3 ...
Страница 112: ...3 2 Lower Control Box CE After February 2011 Electrical 24B S2646 S3246 ...
Страница 114: ...Electrical 24D S2646 S3246 ...
Страница 116: ...Electrical 26 S2646 S3246 Main Harness AW0371890 B ...
Страница 117: ...S2646 S3246 Electrical 27 GFCI Electrical Outlet AW0372035 A GREEN WHITE BLACK GREEN BLACK WHITE ...
Страница 120: ...Electrical 30 S2646 S3246 ...
Страница 122: ...Electrical 32 S2646 S3246 ...
Страница 124: ...Electrical 34 S2646 S3246 ...
Страница 125: ...S2646 S3246 Electrical 35 Upper Control Box CE AW0372025 ...
Страница 128: ...Electrical 38 S2646 S3246 ...
Страница 130: ...Electrical 40 S2646 S3246 ...
Страница 136: ...40 6 S2646E S3246E 0372045 ...
Страница 138: ...Electrical 42 S2646 S3246 ...
Страница 139: ...S2646 S3246 Electrical 43 Wire Harness Overload System CE 0361489B ...
Страница 141: ...S2646 S3246 S2646E S3246E 0372045 Options Options ...
Страница 142: ...Options 2 S2646 S3246 ...
Страница 144: ...Options 4 S2646 S3246 ...
Страница 146: ...Options 6 S2646 S3246 ...
Страница 147: ...S2646 S3246 Options 7 Upper Control Box with Horn AW0371952 ...
Страница 149: ...S2646 S3246 Options 9 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 151: ...S2646 S3246 Options 11 Upper Control Box with Horn and Battery Condition Indicator AW0371956 ...
Страница 153: ...S2646 S3246 Options 13 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 156: ...Options 16 S2646 S3246 ...
Страница 158: ...Options 18 S2646 S3246 ...
Страница 159: ...S2646 S3246 Options 19 Platform Entry Swing Gate 0371977A ...
Страница 162: ...Options 22 S2646 S3246 ...
Страница 163: ...S2646 S3246 Options 23 AW0371557 Battery Tray Maintenance Free Batteries ...
Страница 168: ...Options 28 S2646 S3246 ...
Страница 169: ...S2646 S3246 Options 29 Canadian Standards Association Compliance A37025A NOTES 1 TORQUE BOLTS TO 25 FT LB ...
Страница 171: ...S2646 S3246 S2646E S3246E 0372045 Maintenance Maintenance ...
Страница 172: ...Maintenance 2 S2646 S3246 ...
Страница 176: ...Maintenance 6 S2646 S3246 ...
Страница 182: ...Maintenance 12 S2646 S3246 ...
Страница 183: ...S2646 S3246 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed ...
Страница 184: ...Maintenance 14 S2646 S3246 ...
Страница 190: ...Maintenance 20 S2646 S3246 ...
Страница 191: ...S2646 S3246 Electrical Schematics 1 Upper Control Box 0371913C ...
Страница 192: ...S2646 S3246 Electrical Schematics 2 Upper Control Box 0371913C ...
Страница 193: ...S2646 S3246 Electrical Schematics 3 Upper Control Box CE AW0372025 ...
Страница 194: ...S2646 S3246 Electrical Schematics 4 Upper Control Box CE AW0372025 ...
Страница 195: ...S2646 S3246 Electrical Schematics 5 AW0371952 Upper Control Box with Horn ...
Страница 196: ...S2646 S3246 Electrical Schematics 6 AW0371952 Upper Control Box with Horn ...
Страница 197: ...S2646 S3246 Electrical Schematics 7 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 198: ...S2646 S3246 Electrical Schematics 8 AW0371954 Upper Control Box with Battery Condition Indicator ...
Страница 199: ...S2646 S3246 Electrical Schematics 9 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...
Страница 200: ...S2646 S3246 Electrical Schematics 10 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...
Страница 201: ...S2646 S3246 Electrical Schematics 11 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 202: ...S2646 S3246 Electrical Schematics 12 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Страница 203: ...Electrical Schematics 13 Lower Control Box AW0410064 ...
Страница 204: ......
Страница 205: ...Electrical Schematics 14 Lower Control Box CE AW0410065 ...
Страница 206: ......
Страница 207: ...Electrical Schematics 15 Electrical Schematic US Standard A37022B ...
Страница 208: ......
Страница 209: ...Electrical Schematics 16 Electrical Schematic US with Horn and Battery Condition Indicator A37022B ...
Страница 210: ......
Страница 211: ...Electrical Schematics 17 A37022B Electrical Schematic CE Standard ...
Страница 212: ......
Страница 214: ......
Страница 215: ...Hydraulic Schematics 1 Hydraulic Schematic A37023A ...
Страница 216: ......
Страница 217: ...Hydraulic Schematics 2 Hydraulic Schematic All Machines After February 2011 1420260 ...
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