AB60J – 0181971
Maintenance – 13
Battery Care and Maintenance
The following information about battery care and
maintenance was supplied by Interstate Batteries and
is reprinted here with their permission.
1. New batteries need to be cycled several times
before reaching full capacity (20-50 cycles, de
-
pending on type). Usage should be limited during
this period.
2. Always recharge batteries fully, immediately after
use. Batteries perform best when they are fully
charged. More capacity and longer life will result
from this practice.
3. The deeper the discharge, the fewer number
of cycles a lead-acid battery will deliver. Deep
discharges deteriorate the battery quicker than
lighter shallow cycles.
4. Battery cables should be intact and connectors
kept tight at all times. Systematic inspection is
recommended.
5. Vent caps should be kept in place and tight during
vehicle operation and battery charging.
6. Batteries should be kept clean – free of dirt and
corrosion – at all times. Always keep the top of
batteries clean. A film on top of the battery can
cause the current to migrate between the posts,
accelerating self discharge.
7. Never let the electrolyte level of a lead-acid bat
-
tery fall below the plates. Lack of maintaining the
electrolyte in a lead-acid battery causes damage
to the exposed portion of the plate which reduces
capacity.
8. Always check electrolyte level before charging.
Do not add water to individual cells unless plates
are exposed. Batteries should be watered after
charging unless the plates are exposed before
charging. If exposed before charging, the plates
should be covered by approximately 1/8
″
of water.
Check water level after charging. Water should be
kept 1/4
″
below the bottom of the fill tube in the
cell cover.
9. Water used to replenish batteries should be dis
-
tilled or treated to not exceed 200 T.D.S. (total
dissolved solids... parts per million). Particular
care should be taken to avoid metallic solids (iron).
10. A fully charged battery will give you the best and
longest service. Be sure the batteries are fully
charged before testing or using. A fully charged
battery, without a drain or load, after the surface
charge has dissipated, is 6.35 volts for a 6 volt
battery.
11. Batteries should not be discharged below 20% of
capacity (approximately 1.8 volts per cell under
normal operating load; 1.98 volts open circuit;
1.145 specific gravity). Proper battery sizing will
help avoid excessive discharge.
12. Battery chargers should be sized to fully charge
batteries in an eight hour period. Chargers should
be kept in proper operating condition.
13. Do not use a mismatched charger of any type; i.e.,
a 12 volt charger on a 24 volt pack or a 24 volt
charger on a 12 volt pack. An undersized charger
will never get the job done, no matter how long
it tries. An oversized charger will cause excess
gassing and heat that could possibly result in a
battery meltdown and/or explosion.
14. Never charge a lead-acid battery with a sealed
(gel cell) battery charger. The lead-acid battery
needs higher voltage to finish its charge. Without
it the battery will never come back to 100% and
sulfation can occur.
15. Always allow batteries to cool off after charging.
The cooling time is very important because heat
is generated during the recharge and discharge
cycles. Without the cooling time the heat grows,
accelerating grid corrosion which is one of the
major causes of battery failure. Charging practice
should enable batteries to cool before use.
16. Deep cycle batteries need to be equalized peri
-
odically. Equalizing is an extended, low current
charge performed after the normal charge cycle.
It helps keep cells in balance. Actively used bat
-
teries should be equalized once per week. Man
-
ually timed chargers should have the charge time
extended approximately 3 hours. Automatically
controlled chargers should be unplugged and
reconnected after completing a charge cycle.
17.
In situations where multiple batteries are con-
nected in series, parallel or series-parallel, a
replacement battery's should be of the same size,
age and usage level as the companion batteries.
Do not put a new battery in a pack that has 50 or
more cycles. Either replace all the batteries with
new batteries or install a good used battery's in
place of the bad. New batteries should be given
a full charge before use.
18. Periodic battery testing is an important preventa
-
tive maintenance procedure. Hydrometer read
-
ings of each cell (fully charged) give an indication
of balance and true charge level. Imbalance could
mean the need for equalizing and is often a sign
of improper charging or a bad cell. Voltage checks
(open circuit, charged and discharged) can locate
a bad cell or weak battery. Load testing will pick
out a bad cell when other methods fail. The point
Содержание AB60J
Страница 29: ...REPAIR PARTS AB60J PARTS MANUAL BRAKE UNIT BRAKE UNIT Wed Feb 24 08 13 23 UTC 2021 2 6...
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Страница 120: ...REPAIR PARTS AB60J PARTS MANUAL SWING DRIVE PERFECTION SWING DRIVE PERFECTION Wed Feb 24 08 13 42 UTC 2021 2 26...
Страница 127: ...REPAIR PARTS AB60J PARTS MANUAL FUEL TANK INSTALLATION FUEL TANK INSTALLATION Wed Feb 24 08 13 44 UTC 2021 2 29...
Страница 208: ...REPAIR PARTS AB60J PARTS MANUAL PUMP SUB ASSEMBLY KUBOTA PUMP SUB ASSEMBLY KUBOTA Wed Feb 24 08 13 59 UTC 2021 2 60...
Страница 235: ...REPAIR PARTS AB60J PARTS MANUAL SUPERTRAPP MUFFLER ADAPTER SUPERTRAPP MUFFLER ADAPTER Wed Feb 24 08 14 04 UTC 2021 2 72...
Страница 237: ...REPAIR PARTS AB60J PARTS MANUAL COWLING INSTALLATION COWLING INSTALLATION Wed Feb 24 08 14 05 UTC 2021 2 73...
Страница 253: ...REPAIR PARTS AB60J PARTS MANUAL BASE BOOM BASE BOOM Wed Feb 24 08 14 08 UTC 2021 2 78...
Страница 259: ...REPAIR PARTS AB60J PARTS MANUAL FLOATING TURRET FLOATING TURRET Wed Feb 24 08 14 09 UTC 2021 2 80...
Страница 266: ...REPAIR PARTS AB60J PARTS MANUAL HOSE CARRIER ASSEMBLY CE HOSE CARRIER ASSEMBLY CE Wed Feb 24 08 14 11 UTC 2021 2 83...
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Страница 297: ...REPAIR PARTS AB60J PARTS MANUAL BOOMS MOUNTING BOOMS MOUNTING Wed Feb 24 08 14 16 UTC 2021 2 93...
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Страница 346: ...REPAIR PARTS AB60J PARTS MANUAL DECALS AND PLACARDS GM 4X4 DECALS AND PLACARDS GM 4X4 Wed Feb 24 08 14 27 UTC 2021 2 112...
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Страница 414: ...HYDRAULICS AB60J PARTS MANUAL DRIVE MOTION CONTROL VALVE DRIVE MOTION CONTROL VALVE Wed Feb 24 08 14 41 UTC 2021 3 5...
Страница 420: ...HYDRAULICS AB60J PARTS MANUAL TRANSMISSION VALVE PACKAGE TRANSMISSION VALVE PACKAGE Wed Feb 24 08 14 41 UTC 2021 3 8...
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Страница 534: ...HYDRAULICS AB60J PARTS MANUAL SENSE LINE DUMP VALVE SENSE LINE DUMP VALVE Wed Feb 24 08 14 57 UTC 2021 3 53...
Страница 536: ...HYDRAULICS AB60J PARTS MANUAL FLOAT VALVE FLOAT VALVE Wed Feb 24 08 14 57 UTC 2021 3 54...
Страница 538: ...HYDRAULICS AB60J PARTS MANUAL STEER CYLINDER ROSENBOOM STEER CYLINDER ROSENBOOM Wed Feb 24 08 14 57 UTC 2021 3 55...
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Страница 689: ...AB60J PARTS MANUAL WIRING BOX ASSEMBLY GM ENGINE WIRING BOX ASSEMBLY GM ENGINE Wed Feb 24 08 15 26 UTC 2021 4 25...
Страница 723: ...ELECTRICAL AB60J PARTS MANUAL LOWER CONTROL BOX CE WIRING LOWER CONTROL BOX CE WIRING Wed Feb 24 08 15 34 UTC 2021 4 35...
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Страница 731: ...ELECTRICAL AB60J PARTS MANUAL HARNESS EPS ASSEMBLY HARNESS EPS ASSEMBLY Wed Feb 24 08 15 35 UTC 2021 4 38...
Страница 751: ...ELECTRICAL AB60J PARTS MANUAL SOLENOID SWITCH CUMMINS SOLENOID SWITCH CUMMINS Wed Feb 24 08 15 39 UTC 2021 4 46...
Страница 759: ...ELECTRICAL AB60J PARTS MANUAL OVERLOAD MODULE HARNESS OVERLOAD MODULE HARNESS Wed Feb 24 08 15 40 UTC 2021 4 50...
Страница 763: ...ELECTRICAL AB60J PARTS MANUAL BOOM EXTEND SWITCH ASSEMBLY BOOM EXTEND SWITCH ASSEMBLY Wed Feb 24 08 15 41 UTC 2021 4 52...
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Страница 769: ...ELECTRICAL AB60J PARTS MANUAL BOOM LIFT SWITCH ASSEMBLY BOOM LIFT SWITCH ASSEMBLY Wed Feb 24 08 15 42 UTC 2021 4 55...
Страница 853: ...ELECTRICAL AB60J PARTS MANUAL CONTROLLER LIFT SWING CONTROLLER LIFT SWING Wed Feb 24 08 15 57 UTC 2021 4 73...
Страница 856: ...OPTIONS AB60J PARTS MANUAL TOW PACKAGE TOW PACKAGE Wed Feb 24 08 15 58 UTC 2021 5 1...
Страница 861: ...OPTIONS AB60J PARTS MANUAL FLOTATION TIRES 4X4 FLOTATION TIRES 4X4 Wed Feb 24 08 16 00 UTC 2021 5 3...
Страница 874: ...OPTIONS AB60J PARTS MANUAL COLD WEATHER PACKAGE GM COLD WEATHER PACKAGE GM Wed Feb 24 08 16 05 UTC 2021 5 9...
Страница 878: ...OPTIONS AB60J PARTS MANUAL COLD WEATHER HYDRAULIC OIL COLD WEATHER HYDRAULIC OIL Wed Feb 24 08 16 07 UTC 2021 5 11...
Страница 880: ...OPTIONS AB60J PARTS MANUAL EXTREME ENVIROMENT PACKAGE EXTREME ENVIROMENT PACKAGE Wed Feb 24 08 16 08 UTC 2021 5 12...
Страница 882: ...OPTIONS AB60J PARTS MANUAL OIL BIODEGRADEABLE OIL BIODEGRADEABLE Wed Feb 24 08 16 09 UTC 2021 5 13...
Страница 884: ...OPTIONS AB60J PARTS MANUAL EXIDE BATTERY EXIDE BATTERY Wed Feb 24 08 16 10 UTC 2021 5 14...
Страница 886: ...OPTIONS AB60J PARTS MANUAL ISOLATION VALVE INSTALLATION ISOLATION VALVE INSTALLATION Wed Feb 24 08 16 10 UTC 2021 5 15...
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Страница 896: ...OPTIONS AB60J PARTS MANUAL DRIVING LIGHT 4 FLOODS DRIVING LIGHT 4 FLOODS Wed Feb 24 08 16 13 UTC 2021 5 20...
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Страница 946: ...OPTIONS AB60J PARTS MANUAL AC GENERATOR VALVE AC GENERATOR VALVE Wed Feb 24 08 16 21 UTC 2021 5 42...
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Страница 960: ...OPTIONS AB60J PARTS MANUAL BOOM WIPER BOOM WIPER Wed Feb 24 08 16 24 UTC 2021 5 48...
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Страница 1016: ...OPTIONS AB60J PARTS MANUAL PLATFORM WORKING LIGHTS 2 FLOOD PLATFORM WORKING LIGHTS 2 FLOOD Wed Feb 24 08 16 35 UTC 2021 5 73...
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Страница 1035: ...OPTIONS AB60J PARTS MANUAL CSA CERTIFICATION AB60J CSA CERTIFICATION AB60J Wed Feb 24 08 16 38 UTC 2021 5 82...
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Страница 1038: ...OPTIONS AB60J PARTS MANUAL CRANE LIFTING WEIGHT CRANE LIFTING WEIGHT Wed Feb 24 08 16 40 UTC 2021 5 83...
Страница 1040: ...OPTIONS AB60J PARTS MANUAL 35 MPH WIND RATING 35 MPH WIND RATING Wed Feb 24 08 16 40 UTC 2021 5 84...
Страница 1042: ...OPTIONS AB60J PARTS MANUAL GROUNDING LOOP GROUNDING LOOP Wed Feb 24 08 16 41 UTC 2021 5 85...
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