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4

3.3  DESCRIPTION OF PROTECTION

This device is protected by a normally closed thermostat

on the power transformer.

When the thermostat is tripped the machine stops weld-

ing, while the motor-driven fan continues to run and the

yellow LED lights.

After it has been tripped, wait a few minutes to allow the

transformer to cool down.

4   INSTALLATION

WARNING!

The MIG125 must be installed by qualified person-

nel. All connections must be made in full compli-

ance with all applicable rules and regulations.

Make sure that the wire diameter corresponds to the one

indicated on the roller, and mount the wire reel. Make sure

that the welding wire passes through the groove in the

small roller.

Before connecting the power cable 

13

, make sure that

the power voltage corresponds to that of the welder, then:

a)  for permanent connection to the power mains 

without a plug, you must insert a main switch having a

suitable capacity in compliance with the rated 

specifications.

b) for a plug-socket connection, use a plug having a 

suitable capacity in compliance with the rated 

specifications. In this case the plug must be used to 

completely disconnect the machine from the mains, 

after setting the switch 

33

to “O” (off).

The yellow-green wire must be connected to the ground

terminal. Connect the ground clamp 

21

to the part to be

welded. The welding circuit must not be deliberately

placed in direct or indirect contact with the protection

wire except in the workpiece.

If the workpiece is deliberately grounded using the pro-

tection wire, the connection must be as direct as possi-

ble, using a wire at least as large as the welding current

return wire, and connected to the workpiece at the same

point as the return wire, using the return wire clamp or a

second grounding clamp placed next to it. All precautions

must be taken to avoid stray welding currents.

Turn the machine on using the switch 

33

.

Remove the tapered gas tip by turning it clockwise.

Unscrew the contact tip.

Do not press the torch trigger until you have read the

instructions carefully.

It is important to make sure the machine is turned off

whenever changing the wire reel and wire roller, to pre-

vent the wire feed motor from starting accidentally.

Press the torch trigger and release it only when the weld-

ing wire comes out.

Welding wire can cause puncture wounds.

Never aim the torch at parts of the body, other people or

metals when loading the welding wire.

Screw the contact tip back on, making sure that the hole

diameter corresponds to the wire used.

Slide the tapered gas welding tip on, always turning

clockwise.

4.1  CONNECTING THE GAS HOSE

The gas cylinder must be equipped with a pressure reg-

ulator and gauge.

If the cylinder is placed on the cylinder holder of the

machine, it must be held in place by the chain provided

and be of an appropriate size to avoid jeopardizing the

stability of the machine.

Connect the gas hose leaving the back of the machine

to the pressure regulator only after the cylinder is in place.

Open the gas cylinder and set the gauge to approxi-

mately 20-25 CFH.

CAUTION: Make sure the gas used is compatible with the

material to be welded.

5   WELDING

5.1  WELDING MILD STEEL

5.1.1

With shielding gas.

Either 75% ARGON + 25% CO2 or 100% CO2 may be

used for welding mild steel.

Connect the cables according to the instructionsgiven in

the plate stuck inside the machine (see figure 2).

Select the welding current by means of the switches 

35

.

Move the torch near the welding point and press the trigger.

Adjust the potentiometer knob 

27

until the welding is

done with a constant, continuous noise.

If the speed is too fast, the wire tends to stick to the piece

and cause the torch to skip; if the speed is too low, the

wire melts in spaced drops or the arc does not remain lit.

When you have finished welding, turn off the machine and

close the gas cylinder.

For the correct welding angle see figure 3.

5.1.2

Without shielding gas.

Connect the cables according to the instructionsgiven in

the plate stuck inside the machine (see figure 2).

Use only diam. .035 flux cored wire that complies with

thestandard AWS AS.20 E71 TII or E71 TGS, suitable for

use without shielding gas.

Connect the ground cable clamp to the workpiece.

After connecting the cables, follow the instructions given

in paragraph 5.1.1.

NOTE: For compact, well-protected welds always work

from left to right and from top to bottom.

Remove all waste after each welding operation.

For the correct welding angle see figure 3.

Fig. 2

Содержание MIG125

Страница 1: ...OPERATING INSTRUCTIONS 3 300 909 FOR MODELS MIG125 IMPORTANT OPERATING INSTRUCTIONS SAVE THESE INSTRUCTIONS ...

Страница 2: ...s does not burn safely with torches Do not use torches with acetylene gas Read and follow instructions Uncontrolled burning can cause injury Materials can cause sparks or flying metal when heated which can cause fire Wear safety shield and protective clothing user and bystanders Sparks fire and flying metal can cause injury WARNING Electrical shock can result from absence of grounding prong Do not...

Страница 3: ...er place any filtering device over the air intake points of this welding machine The warranty shall become void if any type of filtering device is used 2 DESCRIPTION OF THE MACHINE A Switch Turns the machine on and off B Adjustment switches By means of these switches one adjusts the welding voltage C Ground cable D Yellow LED Lights only when the thermostat is tripped and inter rupts the machine o...

Страница 4: ...ire roller to pre vent the wire feed motor from starting accidentally Press the torch trigger and release it only when the weld ing wire comes out Welding wire can cause puncture wounds Never aim the torch at parts of the body other people or metals when loading the welding wire Screw the contact tip back on making sure that the hole diameter corresponds to the wire used Slide the tapered gas weld...

Страница 5: ...le and the contact tip Make sure the outlet hole of the contact tip has not expanded excessively if so replace Strictly avoid striking the torch or allowing it to suffer violent impact 6 2 TROUBLESHOOTING GUIDE 7 SAFETY PRECAUTIONS 7 1 FIRE WARNING Avoid causing fire because of sparks slag hot metal or pieces Make sure that suitable fire fighting equipment is available close to welding area Remove...

Страница 6: ...e A long exposure to high concentrations may cause headaches nasal throat and eye irritation as well as serious congestions and chest pains IMPORTANT DO NOT USE OXYGEN FOR VENTILATION Gas leaks in a confined space should be avoided Leaked gas in large quantities can change oxygen con centration dangerously Do not bring gas cylinders into a confined space DO NOT WELD where solvent vapors can be dra...

Страница 7: ...re of the switch s location Frequently inspect the power supply cable Disconnect power supply cable from mains before replacing cables or before removing unit covers Do not use the unit without installed covers Always replace any damaged parts of the unit with ori ginal material Never disconnect unit safety devices Make sure that the power supply line is equipped with a properly grounded plug Make...

Страница 8: ...RMER 16 3115078 FOOT 17 CKSB7065370 THERMOSTAT 18 CKSB7028370 THERMOSTAT SUPPORT 21 CKS246983 EARTH CABLE 24 3070081 FRAME 27 CKSB7128370 KNOB 29 CKSB7067370 CIRCUIT BOARD 31 8124700 TORCH 32 5801818 UNDERCARRIAGE 33 CKSB7069370 SWITCH 34 CKS246251 LAMP HOLDER 35 CKSB7070370 SWITCH 36 CKSB7050370 CONTACTOR 37 CKS260568 SUPPORT 38 5803525 SUPPORT 39 MIG1153 STEEL LINER 40 3190066 SWITCH 41 3055629 ...

Страница 9: ...9 MODEL MIG125 ...

Страница 10: ...10 ...

Страница 11: ...11 ...

Страница 12: ...12 ...

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