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WWW.SMITTYBILT.COM 

 

 

For Technical Support/Warranty Information please call 310-762-9944 

 

Smittybilt, 400 West Artesia Blvd, Compton, CA  90220 

Installation Instructions 

XRC Tube Fenders 

76872, 76873(97-06 Wranglers) 

76862, 76863 (87-95 Wranglers) 

 

   
 
 
 

Parts Included                                     Qty 
Drivers Side Flare                                   1 
Passenger Side Flare                               1 
6mm Allen Button Head Bolt               10 
6mm Lock Nut                                      10 
6mm Flat Washer                                  24 
3/8” x 1” Hex Head Bolt (YJ)                 6 
3/8” Lock Nut (YJ)                                 6 
3/8” Flat Washer (YJ)                             6 
8mm1.25x30mm Hex Head Bolt (TJ)    8 
8mm Flat Washer (TJ)                            8 
8mm Lock Nut (TJ)                                8 

 
Step 1:  Disconnect turn signals and secure wiring back out of the way. Remove the current plastic flares  
              from your vehicle.  
 
Step 2:  Trim the included template out, connect together and set on top of the fender. Place the formed front  
              portion to match the form of the fender where it meets the grille and lay down towards the back of  
              the fender where it meets the body tub/firewall. Use a marker to outline the template on the fender. (  
 

        

 

(Fig A)                                                                        (Fig B) 

 

Please read instructions thoroughly before installing this product. Major modifications are required 
to install this product and it’s recommended to be done by an experienced mechanic/installer. 

 

Line the front “formed” part of the template with the 
matching “form” where the fender meets the grill. 

Содержание 76862

Страница 1: ...nect turn signals and secure wiring back out of the way Remove the current plastic flares from your vehicle Step 2 Trim the included template out connect together and set on top of the fender Place the formed front portion to match the form of the fender where it meets the grille and lay down towards the back of the fender where it meets the body tub firewall Use a marker to outline the template o...

Страница 2: ...re a straight line up on the inner back portion of your fender Measure and mark with a marker in 1 for 97 06 and 1 for CJ s and YJ s from the outside edge of the factory fender NOTE Use extreme caution before cutting make sure all wires cables or any other obstructions are out of the way Cut this line up Fig E F Remove the front bolts that hold the fender to the front grille You will begin cutting...

Страница 3: ...Fig I Check to make sure you have a gap underneath between the inner fender and your new fender Fig K If it is rubbing anywhere use a grinder on the inner fender to grind it down to make clearance for the fender Due to variance in vehicle tubs if a hole is slightly off you can use a die grinder in order to open up the holes in the fender Once you have the fender in the correct position tighten the...

Страница 4: ... replacement within the terms of the warranty the product is to be delivered with proof of warranty coverage e g dated bill of sale receipt specification of defect freight pre paid with Returns Good Authorization Number from Smittybilt to place of purchase Items returned to Smittybilt without a Returns Authorization Number will be refused and returned to sender at the sender s expense This warrant...

Страница 5: ...M For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Installation Instructions XRC Tube Fenders 76872 76873 97 06 Wranglers 76862 76863 87 95 Wranglers ...

Страница 6: ...M For Technical Support Warranty Information please call 310 762 9944 Smittybilt 400 West Artesia Blvd Compton CA 90220 Installation Instructions XRC Tube Fenders 76872 76873 97 06 Wranglers 76862 76863 87 95 Wranglers ...

Страница 7: ...Cut along dotted line and tape to the next section of template XRC Tube Fender Template Section 1 ...

Страница 8: ...XRC Tube Fender Template Section 2 Cut along dotted line and tape to the next section of template ...

Страница 9: ...XRC Tube Fender Template Section 3 Cut along dotted line and tape to the next section of template ...

Страница 10: ...XRC Tube Fender Template Section 4 Cut along dotted line and tape to the next section of template ...

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