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PARTS & SERVICE
MANUAL

Diesel Super Star X-treme

Model 43-001-A Bunker Rake

Starting Serial #14001

November, 2005

SMITHCO PRODUCT SUPPORT
1-800-891-9435
Hwy SS and Poplar Avenue, Cameron WI 54822

E-mail: [email protected]

Содержание 43-001-A Bunker Rake

Страница 1: ...E MANUAL Diesel Super Star X treme Model 43 001 A Bunker Rake Starting Serial 14001 November 2005 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport...

Страница 2: ...42 008 Sand Cultivator 50 51 42 340 Sand Cultivator w Spring Tine 52 53 42 341 Sand Cultivatore w Castor Wheels 54 55 42 010 Construction Leveling Blade 56 57 43 004 Grader Blade Kit 58 59 42 178 Inf...

Страница 3: ...mbly and maintenance instructions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and l...

Страница 4: ...ngine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position 13 Nev...

Страница 5: ...Fuel 20 quarts 18 93 liters Hydraulic Fluid 20 quarts 18 93 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 42 794 Trap Rake Ball Mount Kit 43 043 Brus...

Страница 6: ...to the body and put the cover back on TOWING When it is necessary to move the Super Star without engine running bypass valve built into hydrostatic pump must be open by turning it counterclockwise The...

Страница 7: ...d change filter after the first 20 hours then at 100 hours then every 250 hours thereafter 3 The oil level should be 2 to 21 2 from top of tank when fluid is cold Do not overfill 4 After changing oil...

Страница 8: ...over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid bre...

Страница 9: ...parts if very dirty The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the m...

Страница 10: ...or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty Daily As Required 100 Hours 200 Hours 250 Hours 300 H...

Страница 11: ...ke is lowered into the operating position The speed setting may be adjusted by turn ing the Ball Joint A counterclockwise to make the machine operate slower or turn clockwise to go faster Tighten jam...

Страница 12: ...on as the foot pedal begins to move in either direction At the full forward position the engine RPM must be 3600 RPM 100 4 Minor adjustment can be made by backing out unscrewing RefA until you reach f...

Страница 13: ...ove the battery adjust the electrolyte level and recharge it Store the battery in a dry dark place 5 Store in a clean and dry area but NOT near a stove furnace or water heater which uses a pilot light...

Страница 14: ...12 Diagrams WIRINGDRAWING Color Code Chart Bl Blue Br Brown Y Yellow Grn Green O Orange R Red B Black P Purple W White...

Страница 15: ...er Fire Solenoid on engine 1 6 14 272 Seat Switch 1 7 Starter on engine 8 Battery not included 9 13 491 Oil Sender on engine B S 491657 1 10 50 359 Oil Pressure Warning Light 1 11 50 359 Water Tempatu...

Страница 16: ...14 Diagrams HYDRAULICDRAWING...

Страница 17: ...1 2 2 17 42 002 Rear Wheel Motor 2 18 43 074 Hydraulic Hose 18 1 19 43 070 Hydraulic Hose 98 1 20 8832 12 3 4 Suction Hose 12 1 18 222 Hose Clamp 2 21 23 006 Oil Filter 1 23 031 Replacement Filter onl...

Страница 18: ...16 Parts MAINFRAMEDRAWING...

Страница 19: ...illed to 80 lbs Total 60 268 Lug Bolt 15 8 60 106 Park Brake Lever 1 9 42 006 Fuel Tank 1 77 179 Cap 1 10 42 778 Valve Handle 2 11 42 772 Seat Panel 1 8803 17 Trim w Black Lace 1 12 14 269 Adjustable...

Страница 20: ...18 Parts FRONTFORKDRAWING...

Страница 21: ...2 002 12 Nut 3 4 16 part of 76 238 1 14 13 033 Hub 1 15 HWK 14 100 Woodruff Key 1 4 1 part of 76 238 1 16 18 350 90 Seal Lok Elbow 2 17 76 238 Wheel Motor 1 18 HB 12 13 650 Bolt 1 2 13 x 61 2 4 19 43...

Страница 22: ...20 Parts LINKAGEDRAWING...

Страница 23: ...HG 14 28 180 Grease Fitting 1 4 28 x 180 comes with 42 790 1 76 299 Pedal Pad Long 1 42 791 Pedal Pad Short 1 HB 516 18 125 Bolt 5 16 18 x 11 4 2 HW 516 Washer 5 16 2 HNFL 516 18 Flange Whiz Lock Nut...

Страница 24: ...22 Parts LINKAGEDRAWING...

Страница 25: ...x 14GA 4 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 2 31 42 024 Rake Lift 1 32 HB 38 16 100 Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 2 33 42 153 Park Brake Bracket 1 34 60 106 Park Brake...

Страница 26: ...24 Parts GASTANKDRAWING...

Страница 27: ...42 006 2 8940 14 Fuel Hose 14 1 8940 48 Fuel Hose 48 1 18 186 Hose Clamp 4 10 26 054 Rubber Grommet 1 comes with 42 006 2 8800 62 Fuel Hose 1 18 186 Hose Clamp 2 11 HB 12 13 500 Bolt 1 2 13 x 5 2 HNFL...

Страница 28: ...26 Parts OILTANKDRAWING...

Страница 29: ...ank Support 1 9 42 015 Attachment Mount 1 10 HB 12 13 500 Bolt 1 2 13 x 5 2 HNFL 12 13 Flamge Whiz Lock Nut 1 2 13 2 11 50 081 Rubber Bumper 1 HNFL 38 16 Flange Whiz Lock Nut 3 8 16 1 12 HB 14 20 100...

Страница 30: ...28 Parts ENGINEDRAWING...

Страница 31: ...100 Roll Pin 1 4 x 1 1 15 42 311 Top CenteringArm 1 16 11 150 Spring 1 17 HP 18 100 Cotter Pin 1 8 x 1 1 18 42 312 Bottom CenteringArm 1 19 HMB 12 14 Machine Bushing 1 2 x 14GA 7 20 42 247 CreepArm 1...

Страница 32: ...30 Parts Torque To 120 ft lbs 156Nm REARAXLEDRAWING...

Страница 33: ...ake Rod 1 HN 516 24 Nut 5 16 24 2 11 11 100 Linkage Yoke 2 HCP 516 100 Clevis Pin 5 16 x 1 2 HP 18 100 Cotter Pin 1 8 x 1 2 12 HWK 14 100 Woodruff Key 1 4 x 1 part of 42 002 2 13 60 106 Brake Lever 1...

Страница 34: ...32 Parts RAKELIFTDRAWING...

Страница 35: ...t 1 2 13 x 5 4 HNFL 12 13 Flange Whiz Lock Nut 1 2 13 4 7 HCP 12 150 Clevis Pin 1 2 11 2 1 8 18 168 90 Elbow 2 9 42 015 Attachment Mount 2 10 13 357 Hydraulic Cylinder 1 HNJ 34 16 Jam Nut 3 4 16 1 11...

Страница 36: ...34 Parts 13 729 2 BANKHYDRAULICVALVEDRAWING...

Страница 37: ...8 415 05 Spacer 3 6 78 415 06 AType Spool HDS11 3 7 78 415 11 Positioner 2 8 78 415 08 Plug 3 9 78 415 09 Lever Group HDS11 3 10 78 415 10 Metric Socket Screw M5 x 8 x 45 6 11 78 415 12 Check ValveAss...

Страница 38: ...36 Parts 76 238FRONTWHEELMOTORDRAWING 14 5CI...

Страница 39: ...g Seal 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 76 238 01 Bolt 7 13 Commulator Seal matches with 10 1 14 76 238 02 Rotor Set matched set 1 15...

Страница 40: ...38 Parts 42 002REARWHEELMOTOR 8 0 C I DRAWING...

Страница 41: ...k 1 8 Ring Seal 5 9 42 002 05 Manifold 1 10 42 002 06 Commulator Assembly matched set 1 11 42 002 07 End Cap 1 12 42 002 08 Bolt 5 13 Commulator Seal matches with 10 1 14 42 002 09 Rotor Set matched s...

Страница 42: ...40 Accessories 43 003 HYDRAULICSANDPLOWDRAWING HYDRAULICVALVEPLUMBINGDRAWING...

Страница 43: ...3 8 16 x 2 2 HNTL 38 16 Lock Nut 3 8 16 2 14 HNJ 12 20 Jam Nu t 1 2 20 2 15 27 073 Lift Rod 2 16 27 017 Aluminum Sand Plow Blade 1 17 HB 38 16 100 Bolt 3 8 16 x 1 4 HNFL 38 16 Flange Whiz Lock Nut 3 8...

Страница 44: ...42 Accessories 43 003 HYDRAULICSANDPLOWDRAWING HYDRAULICVALVEPLUMBINGDRAWING...

Страница 45: ...t B port IN port and OUT port Thread the remaining two 45 Elbow fittings into the ports on the Hydraulic Cylinder Ref 12 Make sure the fittings on the Hydraulic Cylinder are pointing towards the machi...

Страница 46: ...44 Accessories 42 011 ABALUMINUMSANDPLOWDRAWING 42 011 SBSTEELSANDPLOWDRAWING...

Страница 47: ...e hardware in Using hole closest to the blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for fine tuned adjus...

Страница 48: ...46 Accessories 42 13660 SANDPLOWDRAWING...

Страница 49: ...hole closest to the blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for fine tuned adjustment 2 Assemble th...

Страница 50: ...48 Accessories 42 223ADJUSTABLEDISCEDGERDRAWING...

Страница 51: ...the1 2 13 bolts washers and lock nuts Ref 4 to hold in place 2 Make sure the 1 2 disc flange Ref 9 is on the spindle shaft Ref 8 up to the shoulder Then place the disc Ref 10 onto the shaft curved tow...

Страница 52: ...50 Accessories 42 008SANDCULTIVATORDRAWING...

Страница 53: ...HCP 58 250 Clevis Pin 5 8 x 21 2 1 14 18 154 Rod End 1 42 008 Sand Cultivator all other parts reference only INSTALLATIONINSTRUCTIONS 1 Install valve handle with linkage 13 672 onto valve 2 Remove the...

Страница 54: ...52 Accessories 42 340SANDCULTIVATORWITHSPRINGTINESDRAWING...

Страница 55: ...100 Hex Bolt 5 16 18 x 1 12 3 42 122 Rake Spring 12 4 HNTL 38 16 Lock Nut 3 8 16 6 5 HW 38 Flat Washer 3 8 12 6 HNTL 516 18 Lock Nut 5 16 18 12 7 HB 38 16 100 Hex Bolt 3 8 16 x 1 6 8 HHP 18 Bridge Pi...

Страница 56: ...54 Accessories 42 341FIELDSCARIFIERWITHTINES ANDCASTORWHEELSDRAWING...

Страница 57: ...NTL 38 16 Lock Nut 3 8 16 10 11 HMB 34 14 Machine Bushing x 14GA 2 12 HW 38 Flat Washer 3 8 12 13 HNTL 516 18 Lock Nut 5 16 18 12 14 42 289 Right Castor Wheel Bracket 1 10 025 Flange Bushing Part of 4...

Страница 58: ...56 Accessories 43 004CONSTRUCTIONLEVELINGBLADEDRAWING...

Страница 59: ...is Pin 3 4 13 4 1 13 10 135 Hydraulic Cylinder 1 42 010 Construction Leveling Blade all other parts are reference only INSTALLATIONINSTRUCTIONS 1 Remove the cylinder mount Ref 10 from the machine 2 Bo...

Страница 60: ...58 Accessories 43 004 GRADERBLADEDRAWING BLADECLIPDRAWING...

Страница 61: ...grader blade to attachmetn lift by sliding tabs onto clevis pins and secure with bridge ppins 2 Install right and left Blade Clips Ref A and C on the seat panel If holes need to be drilled drill 4 11...

Страница 62: ...60 Accessories 42 178INFIELDSCARIFIERWITHVERTICALBLADESDRAWING...

Страница 63: ...1 2 13 2 9 42 204 Castor Fork 2 10 42 212 Castor Wheel Spacer 4 11 42 202 Tire and Wheel 2 42 202 01 Tire 9 x 3 5 x 4 Ply 2 42 202 02 Wheel 2 42 202 03 Cap 2 42 202 04 Bearing 2 42 202 05 Seal 2 12 42...

Страница 64: ...62 Accessories 42 178SCARIFIERMOUNTINGDRAWING...

Страница 65: ...e empty linkage port of the two bank valve on the machine 4 Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the attachment lift assembly 5 Extend hydraulic cyl...

Страница 66: ...64 Accessories 42 179INFIELDSCARIFIERWITHCHISELBLADESDRAWING...

Страница 67: ...1 2 13 2 9 42 204 Castor Fork 2 10 42 212 Castor Wheel Spacer 4 11 42 202 Tire and Wheel 2 42 202 01 Tire 9 x 3 5 x 4 Ply 2 42 202 02 Wheel 2 42 202 03 Cap 2 42 202 04 Bearing 2 42 202 05 Seal 2 12 42...

Страница 68: ...66 Accessories 42 179SCARIFIERMOUNTINGDRAWING...

Страница 69: ...e empty linkage port of the two bank valve on the machine 4 Slide the Scarifier under the machine lining up the hydraulic cylinder and the center of the attachment lift assembly 5 Extend hydraulic cyl...

Страница 70: ...68 Accessories 42 285SCARIFIERWITHVERTICALBLADES...

Страница 71: ...3 2 9 42 204 Castor Fork 2 10 42 212 Castor Wheel Spacer 4 11 42 202 Tire and Wheel 2 42 202 01 Tire 9 x 3 5 x 4 Ply 2 42 202 02 Wheel 2 42 202 03 Cap 4 42 202 04 Bearing 4 42 202 05 Seal 4 12 42 213...

Страница 72: ...70 Accessories 42 285SCARIFIER WITHVERTICALBLADESMOUNTINGDRAWING...

Страница 73: ...Ref 7 from the machine 3 Place the handle and linkage onto the empty linkage port of the two bank valve on the machine 4 Slide the Scarifier under the machine lining up the hydraulic cylinder and the...

Страница 74: ...72 Accessories 42 02684 213CM STAINLESSSTEELTOURNAMENTRAKEDRAWING...

Страница 75: ...Bridge Pin 1 8 1 12 HP 18 100 Cotter Pin 1 8 x 1 1 13 HB 14 20 175 Bolt 1 4 20 x 13 4 1 HNTL 14 20 Lock Nut 1 4 20 1 14 HSTPS 516 18 125 Stainless Steel Phillips Truss Head Screw 5 16 18 x 11 4 4 HWL...

Страница 76: ...74 Accessories 42 02684 213CM STAINLESSSTEELTOURNAMENTRAKEDRAWING...

Страница 77: ...e top strap Ref 16 to the inside and outside mounts using stainless steel truss head screw 5 16 18 x 1 Ref 1 Attach four finishing blades Ref 2 to the matting on the inside and outside mounts with the...

Страница 78: ...76 Accessories 42 12872 183CM STAINLESSSTEELTOURNAMENTRAKEDRAWING...

Страница 79: ...Pin 1 8 1 12 HP 18 100 Cotter Pin 1 8 x 1 1 13 HB 14 20 175 Bolt 1 4 20 x 13 4 1 HNTL 14 20 Lock Nut 1 4 20 1 14 HSTPS 516 18 125 Stainless Steel Phillips Truss Head Screw 5 16 18 x 11 4 4 HWL 516 Loc...

Страница 80: ...78 Accessories 42 12872 183CM STAINLESSSTEELTOURNAMENTRAKEDRAWING...

Страница 81: ...e top strap Ref 16 to the inside and outside mounts using stainless steel truss head screw 5 16 18 x 1 Ref 1 Attach four finishing blades Ref 2 to the matting on the inside and outside mounts with the...

Страница 82: ...80 Accessories 13 438RAKEASSEMBLYWITHFINISHINGBLADESDRAWING...

Страница 83: ...link Ref 18 Blades may be mounted with saw tooth up or down depending on the desired finish of the sand trap 6 Attach the rake hitch Ref 16 to trap rake hitch on the rear axle using a clevis pin and b...

Страница 84: ...82 Accessories 13 606RAKEASSEMBLYWITHLEXANBLADESDRAWING...

Страница 85: ...ster link Ref 18 and nylon bushings Ref 19 Blades may be mounted with saw tooth up or down depending on the desired finish of the sand trap 6 Attach the rake hitch Ref 16 to trap rake hitch on the rea...

Страница 86: ...84 Accessories 13 684SANDRAKEBRUSHKITDRAWING HOLE LOCATION...

Страница 87: ...Nuts 1 4 20 4 INSTALLATIONINSTRUCTIONS 1 Place the brush Ref 2 into the brush track Ref 1 Place the brush channel Ref 3 between the brush track and the mounting brackets Now bolt the mounting brackets...

Страница 88: ...86 Accessories 13 298FANRAKEATTACHMENTDRAWING 13 319FANRAKEKIT...

Страница 89: ...the hitch using the clevis pin and the bridge pin Ref 7 4 Hook the chains from the frame to the hooks on the rake lift 13 319FANRAKEKITPARTSLIST REF PART DESCRIPTION QUANTITY 1 13 326 Left Holder 1 2...

Страница 90: ...88 Accessories 43 088DRAGMATKITDRAWING 26 007PROFESSIONALINFIELDFINISHERDRAWING...

Страница 91: ...vis pin Ref 4 and bridge pin Ref 11 4 Hook chains from finisher to rake lift arms 5 NOTE When assembled properly rake will angle down from front to back If front of finisher is not higher than the bac...

Страница 92: ...90 Accessories 43 002 FLEXACTIONFIELDFINISHERWITH BRUSHDRAWING...

Страница 93: ...2 HB 14 20 075 Bolt 1 4 20 x 3 4 8 HNFL 14 20 Flange Whiz Lock Nut 1 4 20 8 13 13 688 Brush Channel 1 14 13 683 Brush Track 1 15 13 682 Brush 77 x 11 1 16 26 041 Rasp Flail 32 17 11 040 Spacer 3 4 2 1...

Страница 94: ...92 Accessories 43 002 FLEXACTIONFIELDFINISHERWITH BRUSHDRAWING...

Страница 95: ...6 x 1 bolt and 3 8 16 center lock nut Loose fit is required Do not over tighten 7 Flip assembly over so knobby sides of flails are now facing down Install hitch Ref 25 to frame with clevis pin Ref 3 a...

Страница 96: ...94 Accessories 26 008FLEXACTIONFIELDFINISHERDRAWING...

Страница 97: ...g Bar 1 8 26 047 Leveler Bar 1 9 21 260 3 8 Chain Clevis 2 10 26 115 Mesh Finisher 1 11 HMB 58 14 Machine Bushing 5 8 x 14GA 10 12 11 040 Spacer 3 4 2 13 26 041 Rasp Flail 32 14 HW 58 Washer 5 8 32 15...

Страница 98: ...96 Accessories 26 008FLEXACTIONFIELDFINISHERDRAWING...

Страница 99: ...r bar chain on to pin and secure in place with bridge pin Use last bridge pin and clevis pin to hitch field finisher to your machine 9 Add extension arms Ref 20 to rake lift Super Star use the center...

Страница 100: ...98 Accessories 43 043 FINISHINGBRUSHKITDRAWING HOLELOCATION...

Страница 101: ...our unit it will not be used with the brush 2 Place the brush Ref 1 into the brush track Ref 2 Place the brush channel Ref 4 between the brush track and the mounting brackets Ref 5 Now bolt the mounti...

Страница 102: ...100 Accessories 42 582 GREEN STAR RBS SPIKER SET 3 DRAWING...

Страница 103: ...ons The unit comes pre adjusted for most models When in stalling spiker system use lower mounting holes on hitch Tire pressure should be 4 psi in the front and 7 psi in the rear tire for best traction...

Страница 104: ...102 Accessories 42 586GREENSTARRBSMAINFRAMEDRAWING...

Страница 105: ...hree Point Hitch 1 10 42 566 Lift Strap 4 11 HMB 12 14 Machine Bushing 1 2 x 14GA 1 HP 18 100 Cotter Pin 1 8 x 1 1 12 HMB 100 14 Machine Bushing 1 x 14GA 1 13 42 539 Lynch Pin5 16 4 14 42 536 Spring 6...

Страница 106: ...104 Reference NOTES...

Страница 107: ...t 25 286 Decal Pinch Point 1 Bottom Seat Panel 25 298 Decal Warning Hot 3 Seat Panel Both Sides of Radiator 25 337 Decal Speed Boss 1 Hang from Steering 25 344 Decal Smithco 3 Star 1 Steering Column 2...

Страница 108: ...l Motor 42 002 15 Seal Kit 76 238 Wheel Motor 14 080 Seal Kit 13 729 2 Bank Valve 78 415 03 Seal Kit 10 135 Hydraulic Cylinder Attachment Lift Cylinder 13 357 Hydraulic Cylinder Rake Lift 13 292 Hydra...

Страница 109: ...t covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the S...

Страница 110: ......

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