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(2) Example circuit 2 - multiple controllers

If the system where this controller is installed has a stop circuit for whole system, or if the system has

multiple controllers with individual power supply, relay contacts should be made between the 24 VDC

controller power supply and the EMG terminal of the power supply plug.

(Circuit example: The figure below shows the stopped state.)

Caution

When shutdown is input, the controller stops with maximum deceleration, then the motor is turned off.

24 VDC

stop switch

Surge suppressor

Reset switch
for stop

BK RLS

EMG

C 24V

M 24V

Power supply plug

(the 1

controller)

Power supply plug

(the 2

controller)

24V

Controller

power supply

24V

Controller

power supply

Power supply plug

(the 3

controller)

24V

Controller

power supply

BK RLS

EMG

C 24V

M 24V

BK RLS

EMG

C 24V

M 24V

Содержание LECPMJ Series

Страница 1: ...Doc No JXC OMT0062 A PRODUCT NAME CC Link Direct Input Type Step Motor Controller Servo 24 VDC MODEL Series Product Number LECPMJ Series...

Страница 2: ...3 2 5 Startup Procedures 14 1 Confirmation of the package content 14 2 Installation 14 3 Controller setting 14 4 PLC Setting 14 5 Wiring and connection 14 6 Power ON alarm error 15 7 Parameter setting...

Страница 3: ...iring of the power supply 29 2 Wiring of the stop switch 29 3 Wiring of the lock release 30 6 4 Stop circuits 31 1 Example circuit 1 Single controller with teaching Box 31 2 Example circuit 2 multiple...

Страница 4: ...er input signal response time 69 12 5 Methods of interrupting operation 69 13 Operation Example 70 13 1 Positioning operation 70 13 2 Pushing operation 71 14 Operation instruction 72 14 1 Operating pr...

Страница 5: ...94 19 Controller and its peripheral devices Specific product precautions 95 19 1 Design and selection 95 19 2 Handling 95 19 3 Installation 96 19 4 Wiring 96 19 5 Power supply 97 19 6 Ground 97 19 7 M...

Страница 6: ...ility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled inco...

Страница 7: ...the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are exc...

Страница 8: ...al communication The alarm information will be recorded into the memory in the controller 64 step data Control the electric actuator according to the step data specified by operating memory that corre...

Страница 9: ...s 2 power supply 4 24 VDC power supply for controller input and 24 VDC power supply for I O signal should be separated 5 Be sure to prepare a terminating resistor and a PC 6 Optional Warming Refer to...

Страница 10: ...ctory set Confirm the combination of the controller and the electric actuator is correct LEFS25B 100 Electric actuator Controller DIN rail mounting D Screw mounting Nil LEFS25B 100 CC Link direct inpu...

Страница 11: ...5 A A 5 B B 6 B A 6 Controller side 3m 3 1 5m 1 5m 5 Cable color Terminal no Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable color Terminal no Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3...

Страница 12: ...Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable color Terminal no Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 3 Red 4 Black 5 Brown 1 Blue 2 Cable color Terminal no Brown 2 Red 1 Orange 6 Yellow 5 G...

Страница 13: ...trademarks of Microsoft Corporation Caution The controller setting software must use the latest version Upgrade software be able to download on SMC website http www smcworld com No Name Function 1 DA...

Страница 14: ...e lock is released when it is turned to the right 4 Stop switch guard A guard for the stop guard 5 Enable switch Option Prevent unintentional operation unexpected operation of the Jog test function Ot...

Страница 15: ...ntroller setting kit Actuator cable Communication plug connector 2 Installation Please refer to the 3 4 How to install 3 Controller setting It is necessary to set the address and the communication spe...

Страница 16: ...the alarms 7 Parameter setting It is necessary to set a parameter of the controller Please refer to the 4 2 Parameter Setting When setting of the PLC and the parameter are completed definitely and CC...

Страница 17: ...the teaching box Controller set up kit Teaching box Please refer to the manuals of the controller setting software or the teaching box for how to setup the operation pattern 9 Trial run Please refer...

Страница 18: ...Cooling system Natural air cooling Operating environment Do not use in the environment of explosive gas corrosive gas oil mist or powder dust Operating temperature range 0 to 40oC No freezing Operati...

Страница 19: ...cast Polling System Synchronization system Frame synchronous communication Encoding method NRZI Transmission system Bus system EIA RS485 compliant Communication format HDLC compliant Error control sys...

Страница 20: ...ect the teaching box LEC T1 Controller setting kit LEC W2 etc 6 CN3 Encoder connector 16 pin Used to connect the actuator cable 7 CN2 Motor power connector 6 pin 8 CN1 Power connector 5 pin Used to co...

Страница 21: ...20 3 3 Outside dimension diagram The outside view of this product is as shown in the diagram below 1 Screw mount type LECPMJ 2 DIN rail mount type LECPMJ D...

Страница 22: ...toothed washer as shown below and tighten the screw Controller Caution The M4 screw cable with crimping terminal and toothed washer should be obtained separately Ground the controller to shield it fro...

Страница 23: ...ctors can be connected and disconnected Enough space must be allowed around the controller so that the operating temperature of the controller stays within the specification range Avoid mounting the c...

Страница 24: ...ons 1 8 5 No used 4 10Mbps 3 5Mbps 2 2 5Mbps 1 625kbps 0 156kbps The communication speed of CC Link setting at the time of the factory shipment is set in 0 156kbps Example When 3 controllers tie as fo...

Страница 25: ...tting Set the parameter of occupied number of stations and operation setting at the time of the communication error of LECPMJ The set item is shown below Occupied number of stations setting Set Occupi...

Страница 26: ...Remote input Rx X1000 Remote output Ry Y1000 Remote register RWr W0 Remote register RWw W1000 Special relay SB SB0 Special register SW SW0 Station information setting Set Occupied number of stations o...

Страница 27: ...fer to 6 CN1 Power supply plug for how to wire the CN1 connector Caution The controller power supply 24 VDC do not use the power supply of inrush current restraining type 5 2 CN2 Motor power connector...

Страница 28: ...that no electrically conductive materials are present in the connector insertion port 3 In the LEC W1 the 0V of the driver and PC is not insulated If the 0V and the PC ground are common and the PC gro...

Страница 29: ...Please insert only the peel line part when insert the electric wire in the power plug Caution Multiple electric wires should not be connected to one terminal Arrange wiring so that conductors of each...

Страница 30: ...y not less than the momentary maximum power of the electric actuator specification Do not use inrush current restraining type power supply 2 Wiring of the stop switch By connecting 24V to EMG motor be...

Страница 31: ...aution 1 If the electric actuator is a non lock type it is not necessary to wire the BK RLS terminal 2 Do not supply power to the BK RLS lock release during normal operation The 24 VDC supply to the B...

Страница 32: ...with teaching Box When the teaching box is connected to the controller the teaching box s stop switch will become effective Warning The teaching box s stop switch is effective only to the controller...

Страница 33: ...rcuit example The figure below shows the stopped state Caution When shutdown is input the controller stops with maximum deceleration then the motor is turned off 24 VDC Ry 0V stop switch Surge suppres...

Страница 34: ...ction is made with the motor drive power M 24V disconnected 4 If the electric actuator with lock is used vertically delay in response of the brake may occur when shutting off the motor power supply M...

Страница 35: ...o connect depending on used cables Type of cable Resistance Communication cable for CC Link 110 1 2W CC Link dedicated high performance cable 120 1 2W 1 2 3 Connect the terminal resistance to both end...

Страница 36: ...ug connector Please wire the CC Link communication cable to the communication plug connector and then insert it into CN5 connector of controller Controller To CN5 Communication plug connector The figu...

Страница 37: ...d display PWR ALM L ERR L RUN Supply of power Off Off CPU ROM RAM check error for CC Link communication Red On Green On Normal communication of CC Link Off Green On The setting of Rotary switch is cha...

Страница 38: ...vement MOD Speed Position Acceleration Pushing speed Pushing force Deceleration Trigger LV Moving force Area 1 Area 2 and In position directly from the PLC Function of each mode setting that which be...

Страница 39: ...ata of the remote register 9 4 Numerical data instructions operation function The electric actuator operates according to the value that specifying the position and the speed etc for the controller Th...

Страница 40: ...turning for 1word Reading start number Data 1 word 02 h Data returning for 2word Reading start number Data 2 word Upper side Data 2 word lower side 11 h Data writing for 1word Writing start number Dat...

Страница 41: ...1c h Sensor type 1 Fixed value 001d h Optional setting 1 Number of occupied stations on the CC Link 1 1 2 4 001e h Undefined parameter 11 Operation setting when there is a CC Link communication error...

Страница 42: ...the following in a detailed address of each step data Example Address for step data No 0 Controller memory address Name Word Setting data range Unit 0400 h Movement MOD 1 0 Disable 1 ABS 2 INC 0401 h...

Страница 43: ...nal Input port equivalency signal Rx10 to Rx1F CC Link system area No used No used Rx20 to Rx2F Rx30 to Rx3F CC Link system area Rx40 to Rx4F Rx50 to Rx5F Rx60 to Rx6F Rx70 to Rx7F CC Link system area...

Страница 44: ...e alarm these terminals output the alarm group 3 During the pushing operation if the electric actuator runs over the defined pushing width these terminals will be turned OFF 01 OUT1 02 OUT2 03 OUT3 04...

Страница 45: ...lectric actuator model determines the energy settings Please refer to the specifications of the electric actuator for more details 0C AREA When the electric actuator is within the range between Area 2...

Страница 46: ...uring returning to origin SETUP ON OFF ON Release OFF OFF The electric actuator is at the origin On completion of SETUP OFF ON 1 ON Release ON OFF During movement by positioning pushing operation ON O...

Страница 47: ...isabled The output signals are rendered invalid whilst hold is in operation 09 SVON The SVON signal turns the servo motor ON When SVON is ON the servo motor will be turned ON When this is OFF the serv...

Страница 48: ...nput signals Signal name Conditions SETON output SVRE output BUSY output SETUP input Return to origin ON OFF 1 DRIVE input Operation start instruction ON ON JOG JOG operation command 2 ON 3 OFF Does n...

Страница 49: ...Full numerical data instructions Numerical data instructions operation function Numerical data instructions operation function Data editing function Numerical data instructions operation function Data...

Страница 50: ...ol Numerical data flag Controller information flag RWw1 Movement MOD Start flag Movement MOD Start flag Send of Parameter rewriting Movement MOD Start flag Send of Parameter rewriting RWw2 Numerical d...

Страница 51: ...OFF during initial processing It stays ON once the initial processing is completed 7 Return of the read numerical data It is ON when reading numerical data Otherwise it is OFF 8 to C No used D Data e...

Страница 52: ...electric actuator by 1 unit F to 8 H 5 F to 0 L Target position When the read numerical data is effective this terminal will output the target position of the electric actuator by 0 01 mm unit 6 F to...

Страница 53: ...ushing speed 2 C Moving force 2 D Area 1 1 E Area 2 1 F In position 1 1 0 Start flag It is a data sending flag at Numerical data instructions operation When waiting for the sending this terminal is OF...

Страница 54: ...ag 3 Restart flag Turn it OFF then ON to re initialize the controller 4 Numerical data input flag Movement MOD It is possible to change the value when each terminal is ON in Numerical data instruction...

Страница 55: ...01m m 4 F to 0 H 5 7 to 0 L Acceleration Pushing force Acceleration 1 to Max ACC DEC of the basic parameter 3 1mm s2 1 F to 8 H 6 7 to 0 L Deceleration Trigger LV Deceleration 1 to Max ACC DEC of the...

Страница 56: ...nerated when problems occur with the LECPMJ s internal process or communication with the PLC OFF during normal condition ON when an alarm is generated 6 Initial It is OFF during initial processing It...

Страница 57: ...Current Force Half numerical data instructions The start address of the executed instruction code is output Please refer to 9 5 Data editing function for details of the instruction code 00h is output...

Страница 58: ...tion The executed instruction code is output Please refer to 9 5 Data editing function for details of the instruction code The value of 80h that is the OR logical add is output to Sub Function which s...

Страница 59: ...ore using the numerical instruction operation be sure to turn this flag OFF 2 Reset flag Turning it OFF then ON will clear the RWr0 bit5 ALARM flag 3 Restart flag Turn it OFF then ON to re initialize...

Страница 60: ...a can be selected Normal mode In Normal mode a more detailed setup can be made conditions for the electric actuator and controller etc than in Easy mode You can change three kinds of setting data Step...

Страница 61: ...Speed Unit mm s2 Pushing force 0 or Minimum value to Max force of the basic parameter 1 The setting to define the pushing operation or the positioning operation For the positioning operation the valu...

Страница 62: ...no alarm is generated if Area1 Area2 0 the AREA output will be turned OFF Area2 Area1 of step data to Stroke of the basic parameter In position 1 The functions of this will be different between the p...

Страница 63: ...lue for this controller It should not be changed Stroke 1 This defines the positive side limit of the position Unit mm Any value greater than the stroke value cannot be entered in the Position field d...

Страница 64: ...ble XX Unit name Fixed value Indication of the electric actuator type compatible to the controller It should not be changed W AREA1 Stroke to Stroke of the basic parameter The condition that the WAREA...

Страница 65: ...will be stop state by the alarm and outputs Communication alarm 150 X Undefined parameter No 12 Fixed value This is the fixed value for this controller It should not be changed 1 The range varies depe...

Страница 66: ...2 limit switch origin Sensor XX ORIG limit 1 A pushing force level at which to set the origin XX ORIG time Fixed value This is the fixed value for this controller It should not be changed ORIG speed 1...

Страница 67: ...eed 1 Defines the JOG operation speed Unit 1 mm s XX JOG acceleration 1 to Max ACC DEC of the basic parameter Defines the JOG operation acceleration Unit 1 mm s2 XX JOG deceleration 1 to Max ACC DEC o...

Страница 68: ...moves at a low speed in the direction opposite to the return to origin direction 2 Return to origin signal Move in the return to origin direction Stop the movement Move in the opposite direction Origi...

Страница 69: ...pecified in the step data from the target position the starting point of the pushing process the operation will be completed In such case the INP output will be turned OFF Speed Position 3 Movement of...

Страница 70: ...possible or more between input signals and maintain the state of the signal for 30ms or more as PLC processing delays and controller scanning delays can occur 12 5 Methods of interrupting operation T...

Страница 71: ...VE input Start moving to the position of No 1 OUT0 to OUT5 turns off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on 7 INP output turns...

Страница 72: ...off 3 INP output turns off 4 BUSY output turns on 5 Turn off DRIVE input 6 OUT0 output turns on No 1 output turns on Move at low speed after passing the Position of the No 1 Push the work piece with...

Страница 73: ...n 2 SVON is turned ON 3 SVRE is turned ON The time taken for SVRE output to turn on depends on the electric actuator type and the operating conditions The electric actuator with lock is unlocked 4 SET...

Страница 74: ...s turned ON The Pushing operation starts 4 When INP output is turned ON and BUSY is turned OFF the pushing operation will be completed The electric actuator generates the force larger than that specif...

Страница 75: ...EMG input is turned OFF during the operation When BUSY is ON Stop command 2 ESTOP is turned OFF 3 BUSY is turned OFF The electric actuator stops SVRE is turned OFF If the electric actuator has a lock...

Страница 76: ...ep Data No 2 6 Input step data No IN0 to IN5 7 DRIVE is turned ON Receive the step data no 2 From the input IN0 to IN5 Then if the DRIVE is turned OFF the step data will be output from the output OUT0...

Страница 77: ...bit that is not numerically instructed Example Only position of the numerical data input flag is specified by number Input RWw0 bit6 ON and RWw0 bit4 5 7 to B OFF 4 Input RWw1 bit8 to F Operation mode...

Страница 78: ...ON turn it OFF Next turn ON the remote register RWw0 bit1 Parameter rewrite flag 2 Set the data to be rewritten Sub Function Address DATA for the remote register RWw1 to 5 Data edit and send Please r...

Страница 79: ...A L 1388 h 8 Check that step data has been edited correctly To end the data editing function turn OFF the remote registerRWw0 bit1 Parameter rewrite flag For the memory address used in the data editin...

Страница 80: ...tatus of output terminal for each alarm group is as follows Alarm group Output signal of Remote IO ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B ON OFF ON OFF OFF Alarm group C ON OFF OFF ON OFF Alarm group...

Страница 81: ...sic parameters setting Caution Please confirm this pushing force and minimum speeds of Data maximum speed and 0 or more of the electric actuator with the electric actuator manual or the catalog Parame...

Страница 82: ...travel distance Pushing ALM 1 096 C RESET input Contents In the pushing operation if push back is bigger than pushing operation the push back is requested Countermeasure Increase the distance from th...

Страница 83: ...ng a command of return to origin 1 Sensor Contact A Right after inputting a command of return to origin the end position is detected when the sensor has been OFF since the return to origin operation s...

Страница 84: ...during acceleration deceleration Contents The alarm may be increased by regenerative power depending on the method of operation of the electric actuator Countermeasure Make sure that the operating co...

Страница 85: ...rl Comm ALM 1 150 D RESET SVON Input 1 Contents This alarm is generated when connection fails while the electric actuator is operated from an upper level device Countermeasure Do not interrupt the con...

Страница 86: ...ven after this measure if the alarm regenerates when the power is reapplied please contact SMC Err overflow 1 196 E Power off Contents An overflow of the position error counter inside of the controlle...

Страница 87: ...ated even after the power is reapplied please contact SMC CC Link Communica tion stop Off Off Turn ON the reset flag and then input RESET or turn OFF the control power supply Contents Communication ti...

Страница 88: ...speed error unused range Green On Red flashing Power off Contents When Rotary Switch B RATE is set within the range 5 to 9 of unused the alarm will be occurred Countermeasure Please confirm whether th...

Страница 89: ...ange this alarm will happen Countermeasure Please confirm whether the reading writing data is correct 0003h Parameter anomaly detection ON ON Turn on RWw0 bit 2 Reset flag Contents There is a mistake...

Страница 90: ...r the product 7 Avoid twisting folding rotating or applying an external force to the cable Risk of electric shock wire break contact failure and loss of control for the product can happen 8 Fix the mo...

Страница 91: ...of whole system 7 Consider the action when operation is restarted after an emergency stop or abnormal stop of whole system Design the system so that human injury or equipment damage will not occur up...

Страница 92: ...rotating parts pins etc by applying grease 7 Do not use the product until you verify that the equipment can be operated properly After mounting or repair connect the power supply to the product and pe...

Страница 93: ...the connector to each power line and signal line c Looseness of the electric actuator cylinder and controller driver mounting d Abnormal operation e Emergency stop of the total system 3 When more than...

Страница 94: ...result 3 Install a protective cover when the product is used in an environment directly exposed to foreign matters such as dust cutting chips and spatter Play or increased sliding resistance can resu...

Страница 95: ...ork piece when the power is removed 3 Measures against drops means preventing a work piece from dropping due to its weight when the product operation is stopped and the power supply is turned off 4 Do...

Страница 96: ...the controller 2 Do not perform the operation or setting of this equipment with wet hands It may cause an electric shock 3 Product with damage or the one lacking of any components should not be used I...

Страница 97: ...evices together with a large sized electromagnetic contactor or no fuse breaker which generates vibration on the same panel Mount them on different panels or keep the controller and its peripheral dev...

Страница 98: ...Grounding should be performed near the unit as much as possible to shorten the grounding distance 4 Make the grounding as close as possible to the controller or peripheral equipment and shorten the d...

Страница 99: ...itions applications please contact SMC to discuss appropriate measures LECPMJ System does not operate correctly LED is OFF Either one of L RUN or L ERR is turned ON or is flashing Or both are turned O...

Страница 100: ...een and L ERR red LED Take appropriate measures by referring to and following the controller operation manual 8 LED Display 16 Alarm Detection for CC Link Communication 3 ALM is ON Alarm condition Che...

Страница 101: ...specifications Check that the combination of the electric actuator and controller is correct Check if the product number of the used electric actuator matches with the electric actuator which is appli...

Страница 102: ...ing mode is turned on 10 Memory map Inappropriate specifications Check that the combination of the electric actuator and controller is correct Check if the product number of the used electric actuator...

Страница 103: ...ng connected correctly Check if the wiring is connected correctly or if there is broken wire or short circuit by referring to this Operation Manual Correct the wiring and check that the input output o...

Страница 104: ...is operating within the specification range Check if the product number of the used electric actuator matches with the electric actuator which is applicable to the controller Check if the operating c...

Страница 105: ...number of stations L 0 0 Setting read numerical data 1 Return of Occupied number of stations H 1 No used 2 Sending 2 Reset flag 3 Sending completed 3 Restart flag 4 READY 4 Movement MOD 5 ALARM flag...

Страница 106: ...01 IN1 02 OUT2 02 IN2 03 OUT3 03 IN3 04 OUT4 04 IN4 05 OUT5 05 IN5 06 06 07 07 08 BUSY 08 HOLD 09 SVRE 09 SVON 0A SETON 0A DRIVE 0B INP 0B RESET 0C AREA 0C SETUP 0D WAREA 0D JOG 0E ESTOP 0E JOG 0F AL...

Страница 107: ...ag 5 Speed No used 6 Initial 6 Position 7 Return of the read numerical data 7 Acceleration 8 Return of parameter rewriting 8 Deceleration 9 No used 9 Pushing force A A Trigger LV B B Pushing speed C C...

Страница 108: ...01 IN1 02 OUT2 02 IN2 03 OUT3 03 IN3 04 OUT4 04 IN4 05 OUT5 05 IN5 06 06 07 07 08 BUSY 08 HOLD 09 SVRE 09 SVON 0A SETON 0A DRIVE 0B INP 0B RESET 0C AREA 0C SETUP 0D WAREA 0D JOG 0E ESTOP 0E JOG 0F AL...

Страница 109: ...igger LV B B Pushing speed C C Moving force D Data editing error receiving D Area 1 E Parameter anomaly detection E Area 2 F The abnormal station detection F In position 1 F to 0 Current position 1 0...

Страница 110: ...git binary number It is used to output an alarm code such as RWr7 Alarm 1 word data A group of 16 1 bit data or two 1 byte data This indicates the ON OFF state of 16 types of signals or 0 to 65 535 da...

Страница 111: ...1 1 0 6 6 0 0 0 0 0 1 1 1 7 7 0 0 0 0 1 0 0 0 8 8 0 0 0 0 1 0 0 1 9 9 0 0 0 0 1 0 1 0 10 A 0 0 0 0 1 0 1 1 11 B 0 0 0 0 1 1 0 0 12 C 0 0 0 0 1 1 0 1 13 D 0 0 0 0 1 1 1 0 14 E 0 0 0 0 1 1 1 1 15 F 0 0...

Страница 112: ...y the hexadecimal number Please do as follows when input 00 64 h into the register RWwn 2 00h 64h Fbit 8bit 7bit 0bit 2 word data Please treat 2 word data of Position etc as follows 1 When input 700 0...

Страница 113: ...ation It is the slave station that can use bit data and word data Remote IO It is a memory area that treats the bit data Remote register It is a memory area that treats the word data RWr It is a remot...

Страница 114: ...A Oct 2018 Complete revision 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL Note Specifications are subject to change without prior notice and any obligatio...

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