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IDX-OM-O005E-A 

Initial release: February 2011 

2th edition: November 2016 

 

 

 

 

 

 

 

PRODUCT NAME 

 

Refrigerated Air Dryer 

 

MODEL 

 

IDU15E1-10 (-C,K,L,M,R,S,T)

 

IDU15E1-20 (-C,K,L,M,R,T) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Keep this manual available whenever necessary. 

 

 

 

 

© 2016 SMC CORPORATION All Rights Reserved. 

This manual is intended to explain the installation and operation of the product. 
Only  people  who understand the basic operation of the product,  or have basic 
knowledge and ability to handle industrial machinery, are allowed to work on the 
product. 

Содержание IDU15E1-10

Страница 1: ...20 C K L M R T Keep this manual available whenever necessary 2016 SMC CORPORATION All Rights Reserved This manual is intended to explain the installation and operation of the product Only people who u...

Страница 2: ...systems 2 JIS B 8370 General rules for pneumatic equipment This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the produ...

Страница 3: ...Chapter 1 Name and Function of Parts 1 1 Name and function of parts 1 1 Chapter 2 Transportation and installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Environment 2 2 2 2 2 Fixing of pro...

Страница 4: ...1 9 3 Installation of heavy duty auto drain 9 2 9 4 Maintenance 9 2 Chapter 10 Specification for Option M 10 1 Safety instructions 10 1 10 2 Specifications 10 1 10 3 Installation of motor type auto d...

Страница 5: ...g without having sufficient knowledge about safety is very dangerous Training must not be conducted without consideration to safety This manual must be kept available to the operator whenever necessar...

Страница 6: ...of hazard labels The product has various potential hazards and they are marked with warning labels Read this section before starting any work on the product Warning Only trained personnel should hand...

Страница 7: ...product is operated at a high voltage and contains the power supply isolated by the cover panel Do not operate the product without cover panels fitted Only people who have sufficient knowledge and ex...

Страница 8: ...other unexpected accidents i 2 6 Location of hazard label Warning Fully read and understand the contents of the hazard labels Do not peel or rub off the hazard labels Carefully confirm where the haza...

Страница 9: ...uct is serviced the refrigerant must be recovered using refrigerant recovery equipment and disposed of by a specialist disposal company Only people who have sufficient knowledge and experience about t...

Страница 10: ...ard labels are affixed i 2 9 Other labels Confirm the model and specifications described in the label Front CAUTION 1 Read manual before operation 2 Ensure vantilation and maintenance space 3 Keep wat...

Страница 11: ...er the refrigerant Only maintenance personnel or people who have sufficient knowledge and experience are allowed to open the cover panels of the product The type and necessary amount of HFC can be fou...

Страница 12: ...Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products...

Страница 13: ...erature of refrigerant Normally it is in the green area Drain tube Discharges drain Auto drain It is covered with insulator which should not be removed Front panel removal Drain confirmation window Fr...

Страница 14: ...let piping A port to supply air IDU15E1 10 100V AC specification Front Earth screw Connect the earth to this screw Power supply cable Insert the plug to a 100V AC only outlet IDU15E1 20 200V AC specif...

Страница 15: ...ct The product is filled with refrigerant Transport it by land sea or air in accordance with laws and regulations specified You should lift the product from the base surface with careful attention to...

Страница 16: ...that is subjected to potential lightning strikes Locations by loading on vehicles marine vessels and so on In a location with an altitude of 2 000 metres or higher In a location where the product is...

Страница 17: ...ere is not enough space around the ventilation ports of the product loss of the original performance or failure of the product can result Follow the conditions shown in the figure below for installati...

Страница 18: ...to the compressed air source to the product Use a pipe capable of withstanding the specified operating pressure and temperature and connect so that it will not have leakage Be sure to install a bypass...

Страница 19: ...supply of the prodct Wiring of power supply There are two methods depends on model specified power IDU15E1 10 100V AC specification Insert the power plug into an outlet of AC100V Be sure to install a...

Страница 20: ...duct in a different location Also be sure to follow the instructions below When moving the product to a different location or reinstalling it after it has been used including trial run follow the whol...

Страница 21: ...ompressed air inlet and outlet valve 3 Unscrew the front panel fixing screw in 2 points and remove the front panel with upholding it a little 4 Open the residual pressure release cock of auto drain tu...

Страница 22: ...d bypass of the product are completely closed 3 2 Start Start the product by the following procedure 1 Turn on the main power supply Then turn on the switch with lamp 2 The lamp will light up and the...

Страница 23: ...activated If operation cannot be restarted refer to Chapter 5 Troubleshooting to solve it 3 5 Check items after starting Check the following items when starting the product Immediately stop the opera...

Страница 24: ...very month Wear protective goggles and a mask to prevent dust from entering the eyes or throat during air blow 4 2 2 Service parts It is recommended to replace the following parts regularly The interv...

Страница 25: ...e sure to switch off the earth leakage breaker installed before starting work As some parts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched o...

Страница 26: ...g for damage such as scratches twisting or foreign particles attached to it Then apply grease thinly and fit it in the groove in the case assembly Fit the auto drain strainer to the case assembly and...

Страница 27: ...se the ambient temperature to allow the discharge air temperature of the air compressor to go down Install an aftercooler after the air compressor to reduce the temperature The fluctuation of the powe...

Страница 28: ...ressor to go down Install an aftercooler after the air compressor to reduce the temperature Moisture is generated at the downstream of the compressed air line The bypass valve is open Be sure to fully...

Страница 29: ...pplicable ground fault circuit interrupter capacity Note 4 A 10 Refrigerant R134a HFC Quantity of refrigerant g 350 10 Auto drain Float type N O Port size Rc1 Weight kg 71 Coating color Panel Urban wh...

Страница 30: ...TILATION 620 300 VENTILATION VENTILATION 425 43 66 4x 13 LENGTH 0 8m LENGTH 1 9m AC100V POWER SUPPLY CORD 470 VENTILATION 14 330 358 DRAIN TUBE DRAIN SEPARATOR VENTILATION O D 10 960 Symbol Descriptio...

Страница 31: ...outlet Refrigerant circuit The HFC gas contained in the refrigerant circuit is compressed by the compressor and cooled and liquefied by the condenser When passing through the capillary tube the HFC ga...

Страница 32: ...th aluminum fins and insulations are not painted 7 3 Precautions for the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof...

Страница 33: ...ves to prevent contact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the bylaws or rules of the local municipality for disposal 8 2 S...

Страница 34: ...contact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the bylaws or rules of the local municipality for disposal 9 2 Specifications T...

Страница 35: ...fitting width across flats 22 to drain port width across flats 27 and the drain tube 9 4 Maintenance 1 As a preventive maintenance press the flush button of the heavy duty auto drain regularly to cle...

Страница 36: ...es of the local municipality for disposal Warning Only qualified persons are allowed to wire the product Use a power supply suitable for the specifications of the product Be sure to connect the ground...

Страница 37: ...flats 30 and the drain tube 4 Connect the 2 electric cables coming out from the auto drain with the two electric cables from the dryer unit Insert the drip proof connector to the deepest part 10 4 El...

Страница 38: ...power supply 11 2 Specifications Customer should connect power cords at primary side of ground fault circuit interrupter which is different from standard such as plug in type AC100V or terminal block...

Страница 39: ...button white pressed Over current 2 Check the operation once a month by pressing the test button gray with the breaker on and Switch with Lamp off 11 5 Electric wiring diagram IDU15E1 10 R IDU15E1 20...

Страница 40: ...ould never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and cause a fire Do not modify the electrical wiring of the power...

Страница 41: ...cription CM Refrigerating compressor FM1 Fan motor FM2 Fan motor OLR Overload relay ILS Switch with lamp PTC PTC Starter PRS Pressure switch TB Terminal block CR CR Unit C01 Capacitor for running refr...

Страница 42: ...ire Do not modify the electrical wiring of the power supply For use in Europe install a breaker compliant with applicable IEC standards to the power supply of the prodct 13 2 Specifications This optio...

Страница 43: ...the terminal 4 Insert the signal cable prepared by the customer into the signal cord inlet with rubber grommet and bring the signal cable near the terminal block 5 Connect the signal cable to the each...

Страница 44: ...FM1 FM2 C11 C12 MC CR MC P PRS TDR CM ILS Symbol Description Symbol Description CM Refrigerating compressor C01 Capacitor for running refrigerating compressor FM1 Fan motor C02 Capacitor for starting...

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