Air Dryer
15 Service Record
15-1 Service Record
15 - 1
IDF Series
IDX-OM-W010
It i s recom m ended to k eep a m ai ntenance/s er vi ce record .
Parts No.
Description
Maintenance/Service Work Description
Date
Страница 1: ...T IDF11E 20 A C K L M R T IDF15E1 10 A C K L M R S T IDF15E1 20 A C K L M R T Please read this manual prior of using the air dryer Keep the manual readily available for reference This manual is intend...
Страница 2: ...tion and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the installati...
Страница 3: ...me and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2 2 2 2 3 Air piping 2 3 2 2 4 D...
Страница 4: ...10 1 Safety instructions 10 1 10 2 Specification 10 1 10 3 Installation of heavy duty auto drain 10 2 10 4 Maintenance 10 2 Chapter 11 Specification for Option M 11 1 Safety instructions 11 1 11 2 Sp...
Страница 5: ...Air Dryer Table of Contents Table of Contents 3 Chapter 15 Service Record 15 1 Service Record 15 1...
Страница 6: ...e for super visor to follow the safety instructions but each operator or maintemance representative should do daily operations on their own head Operators and maintemance representatives should take t...
Страница 7: ...n result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explain ab...
Страница 8: ...his manual Identify problems according to Chapter 5 Troubleshooting Ask repair and maintenance Warning The product should not be operated in the event of any problems When the product gets out of orde...
Страница 9: ...peration there is the danger of burn injury resulting from contact with them What is more there is also the danger of burn injury due to remaining heat after the power supply is cut Therefore wait unt...
Страница 10: ...of danger warning labels Do not remove or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into prod...
Страница 11: ...luorocarbon to the atmosphere Before you repair this product you should collect the refrigerant with Refrigerant collector Then ask a destruction agency to dispose of collected refrigerant No one but...
Страница 12: ...b danger warning labels Cimfirm the positions of danger warning labels i 2 9 Other Label Comfirm the model contents of specifications on the label Front Specification Label Front CAUTION 1 Read manual...
Страница 13: ...have ebough knowledge and experience about the product and incidental devices should do the collection of the refrigerant No one but service person or qualified person shoud remove the cover panel of...
Страница 14: ...ar products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports of S...
Страница 15: ...nt of low pressure side During normal driving it indicates in the green zone Top Ventilation Grille Outlet Hot air will be exhausted from condenser by fan No obstacles shall be allowed to place on top...
Страница 16: ...n Grille Inlet Breathe in cooling air from this grille Do not bung up with wall and so on Earth Screw Connect the earth to this screw Power Cord Insert the plug to a 100V AC only outlet Front Membrane...
Страница 17: ...refrigerant of low pressure side During normal driving it indicates in the green zone Right Side Ventilation Grille Outlet Waste heat will be exhausted as hot air by the fan motor Do not block with wa...
Страница 18: ...Inlet Breathe in cooling air from this grill Do not bung up with wall and so on Screw for the Earth Connect the earth to this screw Power Cord Insert the plug to an outlet for exclusive use of 100V A...
Страница 19: ...en area Drain tube Discharges drain Ventilation air outlet Hot air will be exhausted from condenser by fan No obstacles shall be allowed to place on top of it or even close the grille Front panel moun...
Страница 20: ...Do not bung up with wall and so on Front panel mounting screw Another one is on the right side Earth screw Connect the earth to this screw Power supply cable Insert the plug to a 100V AC only outlet...
Страница 21: ...duct from the base surface with careful attention to prevent falling sideways and drop Do not bring the product lying sideways If you lay it sideways it will be broken Do not hang up the product Do no...
Страница 22: ...by loading on vehicles marine vessels and so on Locations whose altitude is higher than 2 000 meters Circumstances where strong vibration or impact are transmitted Circumstances where too much force...
Страница 23: ...such as dust sealing tape liquid gasket etc when piping before piping connection Foreign substances in the piping can cause cooling failure or drainage failure Use pipes and fittings that have enough...
Страница 24: ...specified Insert the power plug into an outlet of 100V AC Install a Ground Fault Circuit Interrupter GFCI to the power supply sensitivity of leak current 30mA and rated current 10A Prepare by yourself...
Страница 25: ...terminal block cover or the rear panel Insert the cord through the membrane grommet and connect it to the terminal block refer to the label on the terminal block M3 screw tightening torque 0 6 1Nm Dur...
Страница 26: ...ot work under energized condition Disassembly of the air piping Warning No one but qualified personnel should do the air piping Separate the compressor from the product for safety before removing the...
Страница 27: ...cated next to the auto drain opened 3 2 Operation Start operation according to the procedure below Turn on the breaker of the main power supply Then turn on the illuminated switch The lamp will light...
Страница 28: ...er after it has been shut down Failure to do this may cause safety devices to trip due to over load If it is not possible to restart refer to Chapter 5 Troubleshooting 3 5 Check points before restart...
Страница 29: ...are no abnormal smell or smoke coming up from the product 4 2 Periodical Maintenance 4 2 1 Cleaning of ventilation grille suction grille Clean dust and other foreign particles from the ventilation ar...
Страница 30: ...is a risk of burns due to heat or electrification by high voltage Even when operation is shut down after switching off the air dryer s illuminated light there are also charging lines When working on...
Страница 31: ...Pour solution of neutral detergent into the bowl assembly and shake it well to clean 2 Mounting of the bowl assembly 1 Check the bowl packing for damage such as scratches twisting or foreign particle...
Страница 32: ...oduct numbers are not interchangeable The product number of the bowl assembly manufactured before February 2019 dryer SERIAL No XP or before is AD37 AD38 AD48 See SMC WEB catalog for details Auto drai...
Страница 33: ...ilure of the product is suspected Turn off the power supply and contact SMC Running lamp extinguishes and compressor stops during operation but resumes normal operation illuminating the lamp after a p...
Страница 34: ...tion condition and reduce the ambient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls C...
Страница 35: ...2 4 2 5 3 0 3 1 5 7 5 7 4 3 4 6 200VAC 50 60Hz 1 2 1 3 1 2 1 3 1 2 1 3 1 5 1 5 3 4 3 0 3 4 3 1 Power consumption Note 2 W 100VAC 200VAC 50 60Hz 180 202 180 202 180 202 180 202 180 202 208 236 385 440...
Страница 36: ...6 2 Refrigerant with GWP reference 6 2 IDF Series 6 2 Refrigerant with GWPreference Note1 This product is hermetically sealed and contains fluorinated greenhouse gases Note2 See specification table f...
Страница 37: ...tube direction check window air outlet 4 13 Terminal block 200VAC specification Port size Port size Compressed air outlet Compressed air inlrt Power cable Length approx 1 9m Switch thermometer Evapor...
Страница 38: ...Switch with lamp Evaporation thermometer Drain separator O D 10 length approx 0 8m Drain tube Ventilation air outlet 1 C R Compressed inlet R 1 C Compressed air outlet Terminal block 200VAC specificat...
Страница 39: ...Block TB Pressure Switch PRS PTC Overload Relay PTC Starter Switch with Lamp PC Power Supply Code Resister R Starting Relay RY TM Terminal Block 6 4 Electrical Circuit IDF1E 2E 3E 4E 6E 8E 10 IDF11E 1...
Страница 40: ...C Starter PRS Pressure switch PC Power supply cable C01 Capacitor for running refrigerating compressor C02 Capacitor for starting refrigerating compressor C11 Capacitor for running fan motor IDF15E1 2...
Страница 41: ...hen goingthroughthe capillarytube itisdecreasedthepressure toreachalowtemperature Passing throughthecoolerpart itdrawsheatfrom compressedairandintenselyboils Finally itisinhaledintothecompressoragain...
Страница 42: ...et of air dryers carefully attach thermal insulation to the piping at air outlet and keep the piping length as short as possible in order to prevent condensation on the outlet piping and temperature i...
Страница 43: ...ssor and cooled by the condenser to become liquid Then going through the capillary tube it is decreased the pressure to reach a low temperature Passing through the cooler part it draws heat from compr...
Страница 44: ...or the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof effect from corrosive gas but it is not perfect rust proof Theref...
Страница 45: ...en draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the drained condensat...
Страница 46: ...actured after March 2019 Old and new product numbers are not interchangeable The product number of the bowl assembly manufactured before February 2019 dryer SERIAL No XP or before is AD48 8 X2110 with...
Страница 47: ...p operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the drained condensate waste water treatment is necessary Follow the by...
Страница 48: ...in port width across flats 27 and the drain tube Note 2 Prepare a drain piping of out port by yourself Note 3 When not draining sufficiently open the bleed valve so that drain could run through easily...
Страница 49: ...during replacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter...
Страница 50: ...customer is required to mount the auto drain to the air dryer Model Items IDF4E 6E 8E 11E 15E1 10 M IDF4E 6E 8E 11E 15E1 20 M Parts number IDF S0087 IDF S0090 Max operating pressure 1 0MPa Operating f...
Страница 51: ...a motor type auto drain Install with out port down in a vertical position Inclination from the vertical line should be less than 5 3 Install one touch fitting width across flats 17 to drain port width...
Страница 52: ...duct Be sure to connect the ground connection Grounding should never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and caus...
Страница 53: ...base through the base hole 3 Connect the power cable to the terminal of the GFCI 4 Connect the grounding cable AC100V Connect the ground line to M4 screw on the left side of the GFCI with the name pla...
Страница 54: ...st sales distributor or SMC sales With the Ground fault display button white released Current leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month...
Страница 55: ...to connect the ground connection Grounding should never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and cause a fire Do n...
Страница 56: ...le 3 Connect the power cable to the terminal block 4 Connect the grounding cable 5 Mount the rear panel 13 4 Electric circuit For details of the electric circuit refer to the label on the back of the...
Страница 57: ...gerous because it may lead to heat generation and cause a fire Do not modify the electrical wiring of the power supply For use in Europe install a breaker compliant with applicable IEC standards to th...
Страница 58: ...ubber grommet and bring the signal cable near the terminal block 5 Connect the signal cable to the each terminal 6 Put back the front panel 14 5 How to re start the operation The output of the abnorma...
Страница 59: ...C MC MC RUNNING TDR ALARM 3 TB 2 1 L N PE AC100 100 110V 50 60Hz OLR P PRS C11 ILS TDR MC CM FM PTC MC TDR MC MC MC RUNNING TDR ALARM 3 TB 2 1 L N PE AC200 200 220V 50 60Hz OLR P C01 PE 2 TDR OLR MC P...
Страница 60: ...or running refrigerating compressor OLR Overload relay C02 Capacitor for starting refrigerating compressor ILS Switch with lamp C11 Capacitor for running fan motor PTC PTC Starter TDR Time delay relay...
Страница 61: ...vice Record 15 1 Service Record 15 1 IDF Series IDX OM W010 15 Service Record 15 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work D...
Страница 62: ...Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2021 SMC Corporation...