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IDX-OM-M051

 

 

Air Dryer

                                                                 

i Safety Instructions

 

 

                                               

  i.1 Warning: Before using this product

 

i - 1 

IDF100F~150F-W   

 

 

 

 

 

 

 

 

i.1 Warning: Before using this product 

This chapter is intended to specifically describe the safety related issues for handling the product. Read this 

before handling the product. 

- The product is designed to dehumidify compressed air. SMC does not take any responsibility for any 

problems that may arise from using the product for other purposes. 

- The product is operated at high voltage and contains components which become hot and rotate. If a 

component needs to be replaced or repaired, contact a specialized vendor for parts and service. 

All personnel who work with or around the product should read and understand the safety related 

information in this manual carefully before starting work. 

- This manual is not a comprehensive manual covering safety and health related issues. This should be 

handled by a person in charge of safety training. 

- All personnel who work with or around the product should have sufficient knowledge about the dangers 

inherent to the product and be trained in safety measures. 

- The safety manager is responsible for strictly observing safety standards, but responsibility in respect to 

safety standards during daily work resides with each individual operator and maintenance personnel. 

- The operator and maintenance personnel should consider work places and environments for each task 

with due consideration of safety issues. 

- It is necessary to undergo appropriate general safety training before being trained about this product. 

Training without having sufficient knowledge about safety is very dangerous. Training must not be 

conducted without consideration to safety. 

- This manual must be kept available to the operator whenever necessary. 

- If the product is subjected to a short power outage (including voltage sag), it may take a long time to start 

operating normally or be unable to restart normally due to the protective equipment triggered after the 

power is recovered. In that case, turn off the switch with lamp on the body once, and reset the protective 

equipment circuit referring to “5.2 Reset of protective equipment”. Sudden restart of the product is possible 

after the recovery of power, so be sure to turn off the switch with lamp when removing the cover panel of 

the product. 

i.1.1 Danger, Warning and Caution 

The instructions given in this manual aim to assure the safe and correct operation of the product, and to 

prevent injury of operators or damage to the product. These instructions are grouped into three categories, 

"Danger", "Warning" and "Caution", which indicate the level of hazard, damage and also the degree of 

emergency. All safety critical information should be carefully observed at all times. 

DANGER, WARNING and CAUTION signs are in order according to severity (DANGER> WARNING> 

CAUTION). The signs are explained on the following page.

 

Danger

 

"Danger" indicates a hazard with a high level of risk which will result in death or serious 
injury if an operator performs incorrect handling during the operation and maintenance of 
the product or does not follow the instructions necessary to avoid it.

 

Before using the product be sure to read and understand all the 

important actions highlighted in this manual.

 

Safety Instructions 

i 

Содержание IDF100F-30 W Series

Страница 1: ...ON All Rights Reserved This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the product or have basic knowledge and abilit...

Страница 2: ...systems 2 JIS B 8370 General rules for pneumatic equipment This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the produ...

Страница 3: ...Name and Function of Parts 1 1 Part number of product 1 1 1 2 Options of product 1 2 1 2 1 Anti corrosive treated copper tube option C 1 2 1 2 2 Medium pressure type option K 1 2 1 2 3 Metal name plat...

Страница 4: ...2 Maintenance of auto drain 4 5 4 2 3 Maintenance of timer type solenoid valve with auto drain Option V 4 8 4 2 4 Maintenance of operating time accumulator 4 8 Chapter 5 Troubleshooting 5 1 Troublesh...

Страница 5: ...ained about this product Training without having sufficient knowledge about safety is very dangerous Training must not be conducted without consideration to safety This manual must be kept available t...

Страница 6: ...void it i 2 Hazard classification and locations of hazard labels The product has various potential hazards and they are marked with warning labels Read this section before starting any work on the pro...

Страница 7: ...manual i 2 2 Warning related to electricity The product is operated at a high voltage and contains the power supply isolated by the cover panel Do not operate the product without cover panels fitted...

Страница 8: ...art is loosened it may cause sudden lurching or other unexpected accidents i 2 6 Location of hazard label Warning Fully read and understand the contents of the hazard labels Do not peel or rub off the...

Страница 9: ...nly people who have sufficient knowledge and experience about the product and its accessories are allowed to recover the refrigerant Only maintenance personnel or people who have sufficient knowledge...

Страница 10: ...f the hazard labels Carefully confirm where the hazard labels are affixed i 2 9 Other labels Confirm the model and specifications described in the label Front CAUTION 1 Read manual before operation 2...

Страница 11: ...are allowed to recover the refrigerant Only maintenance personnel or people who have sufficient knowledge and experience are allowed to open the cover panels of the product The type and necessary amo...

Страница 12: ...mage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products C...

Страница 13: ...V and specified to have the facility water piping direction on the right side the part number will be IDF100F 30 CRVW4 Name and Function of Parts Symbols for specifying the Option 1 facility water pi...

Страница 14: ...te option P This is the option that changes the label identifying the model and specifications of the product to a metal plate 1 2 4 Ground fault circuit interrupter option R This is the option provid...

Страница 15: ...erant Condensation pressure gauge Displays the condensed pressure of refrigerant Operating time accumulator Displays the accumulated operation time It cannot be reset Part A Air inlet piping A port to...

Страница 16: ...B Facility water outlet When the piping direction is specified as the left side symbol 5 Facility water inlet When the piping direction is specified as the left side symbol 5 Connect the attached Y sh...

Страница 17: ...e electric wire 5 5mm 2 or more L1 L2 L3 Power supply PE Ground Terminal block for signal To the user s machine Terminal connecting screw M3 Crimped terminal width 6 5mm or less Applicable electric wi...

Страница 18: ...ectric wire 5 5mm 2 or more L1 L2 L3 Power supply PE Ground Terminal block for signal To the user s machine Terminal connecting screw M3 Crimped terminal width 6 5mm or less Applicable electric wire 1...

Страница 19: ...tallation and maintenance of the product including dangerous work 2 1 Transportation Be sure to follow the instructions below when transporting the product The product is filled with refrigerant Trans...

Страница 20: ...adiation microwaves In a location that is subjected to potential lightning strikes In a location with an altitude of 2 000 metres or higher In a location where the product is affected by strong vibrat...

Страница 21: ...bolts 1 set 4 pcs set When using this set of foundation bolts a large flat washer is also necessary If there is not enough space around the ventilation ports of the product loss of the original perfor...

Страница 22: ...mperature and connect so that it will not have leakage Be sure to install a bypass pipe to allow maintenance without stopping the air compressor The bypass piping should be prepared by the user 2 2 4...

Страница 23: ...be firmly to prevent it from vibrating during draining Ensure the drain tube does not rise up Do not bend or crush the drain tube When installing the product take care not to place the product on the...

Страница 24: ...rear panel Caution When handling the rear panel be sure to wear protective gloves to prevent injuries from its sharp edge 2 2 6 Draining piping for condensed water When the product is used in a envir...

Страница 25: ...er supply of the prodct Wiring of power supply Be sure to install an ground fault circuit interrupter to the power supply To be prepared by the user Sensitivity of leak current 30mA or less Rated curr...

Страница 26: ...for details Connect the signal cable to the terminal block on the left The connection size is M3 Applicable crimped terminal width 6 5mm or less Wiring procedure 1 Remove the front panel of the produc...

Страница 27: ...ody 5 Return the panel to the original position 2 4 Reinstallation of the product Caution Only people who have sufficient knowledge and experience about the product and its accessories are allowed to...

Страница 28: ...l air pressure from the product For details refer to maintenance of the auto drain in Chapter 4 4 2 Parts requiring regular maintenance Removal of facility water piping Drain the facility water in acc...

Страница 29: ...letely closed Ball valve Check the ball valve of the auto drain is open Check the ground fault circuit interrupter built into the product is turned on if option R is selected Facility water piping Che...

Страница 30: ...ternal switch as well 2 The lamp will go off and operation will stop 3 4 Precautions for restarting operation Allow at least 3 minutes before restarting the product If the product is restarted within...

Страница 31: ...amp and in accordance with the procedure shown in 5 2 Caution Allow at least 3 minutes before restarting the product If the product is restarted within 3 minutes it can fail to start or it may start a...

Страница 32: ...1 START signal At start Closed At stop Open Including FAULT error Open 2 FAULT signal Protective equipment in operation Closed Protective equipment not in operation Open If the product is stopped by...

Страница 33: ...ted read the cautions below carefully and conduct maintenance of the condenser 1 Facility water In general ground water or tap water industrial water is assumed to be used as facility water for the wa...

Страница 34: ...3 or less 0 3 or less Free carbon dioxide mg L 4 0 or less 4 0 or less 4 0 or less Stability index 6 0 to 7 0 or less Water quality inspection Once a month If tap water or ground water well water is...

Страница 35: ...y closing it when cleaning the Y shaped strainer The pressure of the facility water circuit can be checked and cleaning can be performed easily by mounting a pressure gauge 4 Cleaning of the facility...

Страница 36: ...ct by the following methods How much scale comes off Confirm change reduction in the pressure drop of the facility water system with discharge pressure of the pump a Operation procedure of the circula...

Страница 37: ...accidents When removing the panel wear protective gloves to prevent injuries Danger Do not remove the auto drain while operating the product There are parts that get hot and the power supply is at a h...

Страница 38: ...replacing the element or performing the maintenance of the auto drain As a preventive maintenance press the flush button of the heavy duty auto drain regularly to clean the discharge valve for flushin...

Страница 39: ...sembly If the O ring gets dirty wipe its surface with a soft cloth and check there are no flaws and deformation If any flaw or deformation is found they can cause leakage after reassembly and so the O...

Страница 40: ...and take out the built in strainer and clean 4 Put back the built in strainer and its cap and open the valve at the inlet of condensate and check there is no leakage before using 4 2 4 Maintenance of...

Страница 41: ...es of the battery charge disassemble press and deform or throw the battery into a fire The battery can burst or cause a fire or liquid leakage Battery replacement procedure 1 Turn off the power supply...

Страница 42: ...battery do not touch the display and parts 6 Before inserting the battery wipe its surface to clean it 7 Connect the positive and negative sides of the battery correctly 8 After the replacement of the...

Страница 43: ...out solving the cause can cause a serious accident The 3 phase power supply is connected incorrectly Swap over the connection of 2 of the 3 wires R and T phases The external switch for remote operatio...

Страница 44: ...water temperature is high Reduce the facility water temperature as much as possible Reconsider the cooling tower Foreign matter has accumulated on the strainer and the facility water flow rate has dec...

Страница 45: ...thermal relay 1 Turn off the switch with lamp 2 Remove the front panel The terminal block for the power supply has the thermal relay as shown in the figure on the right 3 Check the operation indicato...

Страница 46: ...t interrupter ground fault over current etc The ground fault display button white has popped up Ground fault The ground fault display button white remains pressed Over current 1 Turn off the switch wi...

Страница 47: ...Facility water pressure drop 50 60Hz Note 6 MPa 0 07 to 0 1 Cooling tower capacity Note 7 kW RT 9 2 11 5 2 5 14 5 3 2 Electric specifications Power supply voltage frequency 3 phase AC200V 50Hz AC200 2...

Страница 48: ...conditions in which the facility water inlet temperature is 32 o C and the outlet temperature is 37 o C t 5 o C when the rated load is applied Note 6 Facility water flow rate when the rated load is a...

Страница 49: ...Facility water inlet Facility water outlet Facility water inlet 50 143 Y shaped strainer 1 2 is also available The opposite side O D 10 Length approx 2m condensed water Drain tube for 17 or less Elec...

Страница 50: ...wire diameter 17 or less Power supply cable fixture Electric wire diameter 14 to 18 Inside diameter 25 4xEye bolt Compressed Air outlet JIS flange 65A 10K For Option K 16K Compressed Air inlet Symbol...

Страница 51: ...tion of parts Terminal block for power supply Operation time accumulator Condensed pressure gauge Evaporation thermometer Air pressure gauge Switch with lamp Compressed Air inlet For Option K 16K JIS...

Страница 52: ...lay TB1 2 Terminal block SWL Switch with lamp PRR Phase reversal relay PRS2 High pressure switch PRS3 Low pressure switch PLC Controller HM Operation time accumulator GFCI Ground fault circuit interru...

Страница 53: ...ir Refrigerant circuit The HFC gas contained in the refrigerant circuit is compressed by the compressor and cooled and liquefied by the condenser When passing through the capillary tube the HFC gas is...

Страница 54: ...nditions ambient temperature installation environment etc and is not guaranteed The number of years stated is a reference value for a running rate of 12 hours per day JEMA x 300 days Also the replacem...

Страница 55: ...rvice Record 7 1 Service Record 7 1 IDX OM M051 IDF100F 150F W 7 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description Date...

Страница 56: ...Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Corporation...

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