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HSC960 Genset Controller User Manual

HSC960 Genset Controller Version:1.0 2015-05-21 Page 35 of 37

FIXING CLIPS INSTALLATION

Controller is panel built-in design; it is fixed by clips when installed.

——

Withdraw the fixing clip screw (turn anticlockwise) until it reaches proper position.

——

Pull the fixing clip backwards (towards the back of the module) ensuring two clips are inside their

allotted slots.

——

Turn the fixing clip screws clockwise until they are fixed on the panel.

Note: Care should be taken not to over tighten the screws of fixing clips.

Figure 6-

Fixing Clips

OVERALL DIMENSION AND PANEL CUTOUT

Figure 7-

Dimension And Cutout

CUT OUT

Содержание HSC960

Страница 1: ...HSC960 GENSET CONTROLLER USER MANUAL ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD...

Страница 2: ...NINGS 14 5 2 SHUTDOWN ALARM 15 6 WIRINGS CONNECTION 17 7 SCOPES AND DEFINITIONS OF CONFIGURABLE PARAMETERS 20 8 PARAMETERS SETTING 30 8 1 MENU ITEMS 30 8 2 PARAMETERS SETTING 30 8 3 INFORMATION 30 8 4...

Страница 3: ...HSC960 Genset Controller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 3 of 37 16 FAULT FINDING 37...

Страница 4: ...ail sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the wr...

Страница 5: ...able 2 Clarification of notation used within this publication SIGN INSTRUCTION NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which...

Страница 6: ...ed regulation The controller adopts large liquid crystal display LCD and selectable Chinese and English interface with easy and reliable operation HSC960 genset controllers adopt micro processor techn...

Страница 7: ...riving Stepper Motor Precision measure and display parameters about Engine Temperature WT display simultaneously Oil Pressure OP kPa Psi bar display simultaneously Fuel Level FL unit Speed SPD r min u...

Страница 8: ...ser Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 8 of 37 Modular design self extinguishing ABS plastic enclosure pluggable connection terminals and embedded installation way compact str...

Страница 9: ...A DC28V supply output Auxiliary Relay Output 1 7A DC28V supply output Auxiliary Relay Output 2 7A DC250V supply output Auxiliary Relay Output 3 7A DC250V supply output Auxiliary Relay Output 4 7A DC25...

Страница 10: ...o Mode Pressing this key will set the module into AUTO mode Lamp Test Pressing this key will test the lamp if it is working Close In manual mode it can be controlled to close Open In manual mode it ca...

Страница 11: ...HSC960 Genset Controller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 11 of 37 4 2 INDICATOR LIGHT Figure 1 Indicator Light...

Страница 12: ...ll govern the speed allowing Low Oil Pressure High Temperature Under speed Charge Alternator Failure and auxiliary inputs be configured to stabilise without triggering the fault As soon as this delay...

Страница 13: ...t crank disconnect condition and generator accelerates to high speed running automatically With high temperature low oil pressure over speed and abnormal voltage during generator running controller ca...

Страница 14: ...displayed on the LCD 6 Battery Under Voltage When the controller detects that the battery voltage has fallen below the pre set value it will initiate a warning alarm and the alarm information will be...

Страница 15: ...etects the speed is 0 and the Loss of Speed Signal delay is NOT set as 0 it will initiate a shutdown alarm and the alarm information will be displayed on the LCD 7 Gen Over Volt When the controller de...

Страница 16: ...nnect to correct port it will initiate a shutdown alarm and the alarm information will be displayed on the LCD 18 Maintain Time Over When the genset working time has exceeded the maintain time moreove...

Страница 17: ...ended 3 EM Stop 2 5 mm2 Connected with B via emergency stop button 4 Fuel 1 5 mm2 Fuel relay output B is supplied by 3 terminal rated 16A 5 Crank 1 5 mm2 Start relay output B is supplied by 3 terminal...

Страница 18: ...gative 1 5 mm2 Connected with Tps DC engine 22 DC Gens Positive 1 5 mm2 23 Position Positive 1 0 mm2 Supply positive pole for position sensor 24 Position Signal1 1 0 mm2 Connected to the signal of for...

Страница 19: ...ed is active B 38 Digit Input5 1 0 mm2 Ground connected is active B 39 Sensor COM 1 0 mm2 Digital input port and sensor common terminal 40 RS485 COM Impedance 120 shielding wire is recommended its sin...

Страница 20: ...erature under speed under frequency voltage charge alt failure are inactive 8 Start Idle Time 0 3600 s 0 Idle running time of genset when starting 9 Warming Up Time 0 3600 s 10 Warming time between ge...

Страница 21: ...tiate a shutdown alarm signal 20 Over Speed 0 6000 r min 4200 When engine speed has exceed the set value for 2s Over Speed shutdown alarm is active It will initiate a shutdown alarm signal 21 Gens Und...

Страница 22: ...elow the set value and remains for 5s It will initiate a shutdown alarm signal 28 Battery Over Voltage Warning 12 40 V 33 0 When battery voltage has exceeded the set value and remains for 20s It will...

Страница 23: ...7 Digit Input3 Act 0 1 0 Factory default Close to active 48 Digit Input3 Delay 0 20 0 s 2 0 49 Digit Input4 Set 0 16 11 Factory default Fuel Level Warn 50 Digit Input4 Act 0 1 0 Factory default Close...

Страница 24: ...set the intermission of maintenance time 72 Maintenance Action 0 2 0 0 Negative 1 Warn 2 Shutdown When maintenance action is set to Negative the alarm will reset 73 Aux Sensor1 Type 0 3 0 0 Not used...

Страница 25: ...tion 1 3000 300 95 D Gain Position 1 3000 100 96 Defined Curve Set 0 3 0 Defined temperature sensor 1 Defined pressure sensor 2 Defined level sensor 3 Defined aux sensor Chose the sensor which needs s...

Страница 26: ...up 5 Close Generator When close time is 0 it s continuous output 6 Reserved 7 Open ATS When close time is 0 it s disabled 8 Raise Speed Close when the generator enters into Warming Up delay close time...

Страница 27: ...er will first cool down the generator and then stop it if the signal is deactivated and a high temperature situation occurs the controller will shut down the gen set without cooling down 6 Generator C...

Страница 28: ...efined Resistance 2 SGH 3 SGD 4 Reserved 5 Reserved The range of Defined Resistance is 0 6000 factory default is SGX Table 12 Conditions of crank dinsconnect selection No Setting Description 0 Speed s...

Страница 29: ...speed shutdown may be caused d If genset without speed sensor please don t select corresponding items otherwise start fail or loss speed signal maybe caused e If genset is without oil pressure sensor...

Страница 30: ...nd under voltage condition may occur simultaneously Over speed set value must be higher than under speed set value otherwise over speed and under speed condition may occur simultaneously Please set th...

Страница 31: ...sor and input defined sensor curve When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs If select sensor type as None temperature pressure and fuel l...

Страница 32: ...ss stop to reset controller Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle...

Страница 33: ...oller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 33 of 37 CAUTION Expand relay with high capacity in start and fuel output is recommend CAUTION Expand relay must be used in gener...

Страница 34: ...HSC960 Genset Controller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 34 of 37 12 THE CONNECTION BETWEEN CONTROLLER AND GENSET Figure 5 Connection Diagram...

Страница 35: ...clip screw turn anticlockwise until it reaches proper position Pull the fixing clip backwards towards the back of the module ensuring two clips are inside their allotted slots Turn the fixing clip sc...

Страница 36: ...age of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel fir...

Страница 37: ...according to the information on LCD Check auxiliary input ports Fail to start Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine...

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