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SECTION 1, Page 7

May 2002

SJIII Series E - 

The CONVENTIONALS

118931AH

Purpose Of Equipment

The SKYJACK SJIII Series Work Platform is designed
to transport and raise personnel, tools and materials
to overhead work areas.

Use Of Equipment

The work platform 

(Figure 1-1.)

 is a highly

maneuverable, mobile work station.  Lifting and driving
MUST be on a flat, level, compacted surface.

Warnings

The operator MUST read and completely understand the
safety panel label located on the platform and ALL other
warnings in this manual and on the work platform.
Compare the labels on the work platform with the labels
found throughout this manual.  If any labels are damaged
or missing, replace them immediately.

Description

The work platform consists of three major assemblies,
the platform, lifting mechanism and the base.  An
operator’s control box is mounted on the platform
railing.  Auxiliary and emergency controls are located
at the base.

Platform

The platform is constructed of a tubular support frame, a
skid-resistant deck surface, and 40 inch to 43-1/2 inch
(1016-1105mm) high railings (depending on model) with
6" toe boards and mid-rails.  The platform can be entered
from the rear through an entry chain or optional spring-
returned gate with latch.  The platform is also equipped
with an extension platform.

Operator’s Control Box

A removable control box, mounted at the right front of
the platform, contains controls for work platform motion
and emergency stopping.

Lifting Mechanism

 -  The lifting mechanism is

constructed from steel tubing making up a scissor-type
assembly.  The scissor-type assembly is raised and
lowered by single-acting hydraulic lift cylinders.  A
pump, driven by a motor, provides hydraulic power to
the lift cylinder.  A safety bar located at the front of the
lifting mechanism prevents (when properly positioned)
the scissor-type assembly from being lowered while
maintenance or repairs are being performed within the
lifting mechanism.

Base

The base is a rigid one-piece weldment which
supports two swing-out trays.  One tray contains
the hydraulic and electrical components.  The other
tray contains the battery charger and eight (8) 6 volt
batteries.   The front axle has two non-driven wheels,
steerable by a hydraulic cylinder. The rear axle is a
rigid axle with a self-locking differential and an integral
gearbox. A variable speed 48 V DC electric motor
and holding brake is flange mounted to the gearbox.

Lowering Warning System

  (CE only)  - Models

are equipped with a lowering warning system as

standard equipment.

Scissor Guards

 (CE only) - Models are equipped

with rigid scissor guards mounted on the base as
standard equipment.

Hydraulic Outriggers (if equipped)

 - Hydraulic

outriggers are mounted to the four corners of the
base.  Controls on the operator’s control box are
used to extend and retract the hydraulic outrigger
cylinders.

Serial Number Nameplate

The serial number nameplate, located at the rear of
the machine, lists the model number, serial number,
machine weight, drive height, capacity and
maximum number of persons, maximum speed,
maximum manual force, maximum incline, platform
height, voltage, system pressure, lift pressure,
ground pressure (tire contact pressure), and date
manufactured. Use this information for proper
operation and maintenance and when ordering
service parts.

1

SECTION 1

INTRODUCTION

Manual Storage Box

This weather resistant box is
mounted at the front of the platform
directly below the safety panel.  It
contains the Operating Manual,
Operating/Maintenance and Parts
Manual and other important
documentation.  The Operating
Manual for this make and model
work platform MUST remain with the
work platform and should be stored
in this box.

Содержание SJIII 6826E

Страница 1: ...orth America and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Service in Europe please call 31 297 255 526 Skyjack Europe Communicatieweg 29 3641 SG Mijdrecht Netherlands FAX 31 297 256 948 118931AH Printed in Canada May 2002 OPERATING MANUAL This manual MUST be kept and stored with the aerial platform at all times ...

Страница 2: ...fundamental parts of the elevating work platform They are a very important way to communicate necessary safety information to users and operators A complete and legible copy of these manuals MUST BE KEPT ON THE WORK PLATFORM in the provided weather resistant storage compartment at all times ...

Страница 3: ...Box 14 Outrigger Control Box 15 Identification And Operation Of Safety Devices 15 Operator Qualifications 16 Operating Procedures 16 Set Up Procedure 16 Prestart Checks 17 Start and Operation 18 Emergency Lowering System 19 Shutdown Procedure 20 Winching and Towing Procedures 20 Electrical Inverter Option 20 Outrigger Operating Procedures 21 Battery Service And Charging Procedures 22 Battery Charg...

Страница 4: ...are required to conform to national health and safety regulations applicable to the operation of this elevating work platform FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the work platform could result in DEATH OR SERIOUS INJURY DANGER ELECTROCUTION HAZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL POWER LINES AND APPARATUS YOU MUST ...

Страница 5: ...Symbol identifies important safety messages on machines safety signs in manuals or else where When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER AUTHORIZATION AND TRAINING DEATH OR SERIOUS INJURY COULD RESULT FROM IMPROPER USE OF THIS EQUIPMENT SCOPE OF THIS MANUAL This manual a...

Страница 6: ...claim 2 When Skyjack s Service Department verifies warranty coverage they will also issue an RA Return Authorization number for the return of any defective component s All items over 25 00 in value must be returned to Skyjack Inc Warranty Statement 3 Fill out a Warranty Claim Form from dealer s supply of claim forms Then notify Skyjack s Service Department of the warranty claim number on the form ...

Страница 7: ...ty bar located at the front of the lifting mechanism prevents when properly positioned the scissor type assembly from being lowered while maintenance or repairs are being performed within the lifting mechanism Base The base is a rigid one piece weldment which supports two swing out trays One tray contains the hydraulic and electrical components The other tray contains the battery charger and eight...

Страница 8: ...cissorlift and make sure the load is evenly distributed on the platform DO NOT raise your platform in windy or gusty conditions Warning Jobsite Hazards DO NOT operate on surfaces not capable of holding weight of the work platform including the rated load e g covers drains and trenches DO NOT elevate the work platform if it is not on firm level surfaces Avoid pot holes loading docks debris drop off...

Страница 9: ...68 00 1 73m 68 00 1 73m Length 99 25 2 52m 99 25 2 52m Platform Size 60 x 81 1 53x2 05m 60 x 81 1 53x2 05m Elevated Working 32 00 9 75m 38 00 11 60m Elevated Platform 26 00 7 92m 32 00 9 75m Stowed Fixed Railing 93 6 2 37m 99 0 2 51m Stowed Platform 50 0 1 27m 55 3 1 40m Height Drive FULL FULL Normal Drive Max 2 mph 3 2 km h 2 mph 3 2 km h Elevated Low Drive Max 67 mph 1 km h 67 mph 1 km h Lift Ra...

Страница 10: ...or Horn 3 Foot Manual Extension Platform Gradability to 25 120V AC Outlet On Platform Lanyard Attachment Rings Scissor Guards CE only Optional Equipment ANSI CE Spring Loaded Half Height Gate ANSI only Spring Loaded Full Height Gate Movement Alarm Flashing Amber Light 800W AC Generator Hydraulically Powered Extension Platform Propane Gasoline or Diesel Engine Package All Models Except 3220 Shop Ai...

Страница 11: ... The CONVENTIONALS 118931AH Figure 1 1 SJIII Series Work Platform Model 6832Eshown Work Platform Major Component Identification BASE EXTENSION PLATFORM OPERATOR S CONTROL BOX MAIN PLATFORM HYDRAULIC ELECTRIC TRAY LIFTING MECHANISM BATTERY TRAY ...

Страница 12: ... gauge records work platform operating time 3 15 Amp Circuit Breaker Resets In the event of a power overload or positive circuit grounding circuit breaker will pop out Make the necessary corrections then depress the push button to reset 4 Platform Up Down Toggle Switch ANSI SIA and CSA This toggle type switch raises or lowers the platform to desired a height 1 5 Enable Switch this switch when acti...

Страница 13: ...le engaging either the drive lift or steer functions 3 Warning Alarm Indictor Light Light will glow and an alarm will sound when an unsafe condition occurs 4 Platform Off Base Select Key Switch CE This three way selector switch allows the operator to turn off the power to the unit or to activate either the base or platform controls 5 Emergency Stop Button Thisred mushroom head shaped button switch...

Страница 14: ...n death or serious injury Warning Alarm And Indictor Light Light Indicator on control box Figure 2 4 will glow and an alarm will sound when an unsafe condition occurs Examples are 1 Machine is in a tilted position 2 Outriggers are out of a set position Not Fully extended or retracted if equipped 3 Platform is overloaded If equipped with an overload pressure switch Correct the unsafe condition to r...

Страница 15: ...Aid Immediately flush eyes with cold water if electrolytic acid is splattered into them Seek medical attention if discomfort continues 5 In the battery tray check the electrolyte level in all eight batteries If plates are not covered carefully add distilled or demineralized water If needed check the specific gravity in each battery it should be 1 260 to 1 275 This reading will not be correct if yo...

Страница 16: ...read and completely understands ALL of Section 2 OPERATION in this manual Prestart Checks 1 Carefully read and completely understand ALL of Section 2 OPERATION in this manual and ALL warnings and instruction labels on the work platform 2 Ensure that there are no obstacles around the work platform and in the path of travel such as holes drop offs ditches soft fill or debris 3 Check overhead clearan...

Страница 17: ...mpacted LEVEL surface Note A lowering warning system is standard on CE Models This system automatically stops the lowering function before reaching the fully lowered position and sounds an alarm After the operator has checked that no person is near the scissors the lowering function can be reactivated These machines also have scissor guards 7 To Drive Forward or Reverse 1 Ensure the emergency stop...

Страница 18: ...ion deck using the sliding handrails or push bar Models 68XX Reinsert the locking pin s upon full retraction or extension to prevent accidental movement of the extension platform 11 To Extend Retract the Powered Extension Platform To extend the platform select LIFT position with the Lift Off Drive Select Switch on the main platform control box Then from the extension platform control box activate ...

Страница 19: ...g brakes if the work platform is on a slope Make sure that the work platform is on level ground Chock or block the wheels to keep work platform from rolling To Release The Parking Brake Manually Figure 2 13 Manual Brake Release 1 Manual Brake Release Pull handle firmly outwards away from brake then rotate handle counterclockwise to OFF position The work platform can be pushed towed or winched afte...

Страница 20: ...uring Operation 1 Check the level of the machine frequently by lowering the platform slightly and then attempt to raise the platform If alarm sounds if equipped LOWER THE PLATFORM IMMEDIATELY Make the necessary adjustments to level the machine 5 To turn off the inverter push in the EMERGENCY STOP switch located on the operator s control box to the open position or slide the ON OFF switch located o...

Страница 21: ... damaged or incapable of holding a lasting charge 7 Do not use any batteries other than flooded lead acid batteries of the proper AH rating Battery Charging Procedures Warning Explosion Hazard Chargers can ignite flammable materials and vapors DO NOT use near fuels grain dust solvents or other flammable Warning Shock Hazard To reduce the risk of electrical shock the charger must only be connected ...

Страница 22: ...esume the charge cycle and no light sequencing will occur The display will resume with either the CHARGER ON and 25 lights or the CHARGER ON and 80 lights depending on the batteries level of charge 1 3 2 Battery Charger Operation Bycan Charger Figure 2 14 Bycan Battery Charger 4825U Shown 1 Green LED 2 Yellow LED 3 Red LED Battery Status SK4825U Red LED Charging Red Yellow LED 80 Charged Green LED...

Страница 23: ...r is turned off by the electronic control After the charger turns off the CHARGE COMPLETE light will indicate to the operator that the batteries are healthy and are fully charged If the 80 CHARGE light continues to stay on after the charge cycle is complete this indicates to the operator that the batteries are not capable of attaining a full charge If the INCOMPLETE light remains on after the char...

Страница 24: ...sion Platform MODEL Main Platform Extension Platform Main Platform Extension Platform 6826 ANSI CSA 900 lbs 408 kg 2 Persons 300 lbs 136 kg 1 Person 700 lbs 317 kg 2 Persons 300 lbs 136 kg 1 Person 6826 CE 700 lbs 317 kg 2 Persons 300 lbs 136 kg 1 Person 700 lbs 317 kg 2 Persons 300 lbs 136 kg 1 Person 6832 700 lbs 317 kg 2 Persons 300 lbs 136 kg 1 Person 700 lbs 317 kg 2 Persons 300 lbs 136 kg 1 ...

Страница 25: ...r receptacle A B A B Limit switches B B Hydraulic Hydraulic oil level H H Hydraulic Hoses Fittings A L C A L C Lift lowering time G G Cylinders A B A B Emergency lowering B B Lift capacity D D Hydraulic oil oil filter F F Miscellaneous Manual A K A K Labels A J A J Notes A Visually Inspect B Check operation C Check tightness D Check relief valve setting Refer to serial number nameplate E Lubricate...

Страница 26: ...www skyjackinc com ELEVATING THE WORLD ...

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