ASSEMBLY GUIDE
R E AC H YO U R D E S T I N AT I O N - 1 , 3 , & 7 S P E E D
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Страница 1: ...ASSEMBLY GUIDE REACH YOUR DESTINATION 1 3 7 SPEED sixthreezero ...
Страница 2: ...We want you to love your bike as much as we do If you run into any issues no matter how small let us know and we ll take care of it OUR COMMITMENT SIXTHREEZERO THETEAM SIXTHREEZERO COM 310 982 2877 ...
Страница 3: ...w and by the time you re done you d rather destroy whatever it is you ve bought than actually use it Well I m here to make sure that doesn t happen Assembly of a bike can be a fun engaging learning experience Call up a friend ask your spouse or child don t rush and enjoy the process Part of the fun in building your bike is telling people I built it all by myself I build bikes almost everyday and I...
Страница 4: ...er We want you to have fun building your new bike so there s only a few things you need to get started TOOLS YOU LL NEED PHILLIPS HEAD SCREWDRIVER SCISSORS Use to cut zip ties SCHRADER VALVE BICYCLE PUMP 8 10 13 AND 15MM CRESCENT WRENCHES Or use the multi tool provided BICYCLE OR AUTO GREASE Recommended ...
Страница 5: ...OX 12MM 14MM 17MM FRONT FENDER BOLT 10MM FRONT REAR EYELE T BOLTS 8MM PEDALS REAR AXEL 15MM 13MM 9MM pre installed FRONT REFLECTOR fender strut usually comes pre installed FRONT FENDER STRUT QUICK RELEASE FRONT WHEEL Seat post is zip tied to frame HANDLE BAR FRAME REAR WHEEL AND REAR RACK SET UP Seat Post BOX 1 ...
Страница 6: ...PEDALS QUICK RELEASE SKEWER HARDWARE In the box or attached the frame SEAT BOX 3 BOX 4 ASSEMBLY GUIDE 4 5 AND 6MM ALLEN KEYS EXPERIENCE BOOKLET MULTI TOOL BOX 2 LOCK NUT CAP ...
Страница 7: ...for bicycle part reference only BIKE PARTS REFERENCE LOCK NUT CAP LOCK NUT SEATPOST SEATPOST CLAMP REFLECTOR FENDER REAR BRAKE CASSETTE DERAILLEUR WHEEL REAR RACK HANDLEBAR GRIPS HANDLEBARS HANDLEBAR STEM BRAKE LEVER FRONT FENDER REFLECTOR SHIFTER FRONT BRAKE ARMS CHAIN GUARD CRANK CHAIN CRANK WHEEL CRANK ARMS EYELET SCREWS FORK FENDER STRUT PEDALS QUICK RELEASE SKEWER SEAT SPOKE RIM TIRE AXLE TIR...
Страница 8: ...EEL QUICK RELEASE SKEWER FRAME REAR RACK REAR WHEEL 6 4MM ALLEN KEY SCREWS pre installed BRAKE ARMS METAL TUBE METAL TUBING The front brake is facing away from the bike body CORRECT The brakes are behind the fork INCORRECT 01 Spin the front fork so that the the handlebars are pointing inwards 02 Pinch front brake arms pulling the metal tubing up and out until it is disengaged and the brake arms ar...
Страница 9: ...ork entry DO NOT untighten axle nuts on the front wheel CAUTION 03 04 Reattach the brake arms by connecting the metal tube as shown 05 All of the components for the quick release skewer are attached out of the box Unscrew QR5 and remove QR4 Do not remove QR2 and QR3 from the quick release handle QR1 QR1 QR4 QR2 QR3 QR5 Quick release skewer must be installed correctly to avoid bicycle damage and or...
Страница 10: ...n side of the quick skewer with the smaller end pointing inward QR1 QR4 QR5 The lever should be tight enough to feel resistance at a 90º angle Make sure the front wheel is securely tightened and properly aligned so there are no issues when you assemble the brakes NOTE 09 Lift the lever up towards the fork If the lever does not lock in place smoothly loosen QR5 slightly and try again It will take a...
Страница 11: ...nder tab is pointing upwards Slide the fender up through the back of the front tire Use a Phillips head screwdriver and the 10mm multi tool to remove then install the fender tab screw and nut FENDER TAB FENDER STRUTS FORK EYELETS Align the front rear rack arms to the eyelets on the frame below the seat Use a 4mm allen key to tighten the screws and attach the rear rack to the frame 13 4MM ALLEN KEY...
Страница 12: ...SCREWS pre installed 2 4MM ALLEN KEY SCREWS pre installed Install the bottom rear rack arms to the frame in this order from the frame out Frame fender strut rear rack arms and 4mm allen screws Tighten with a 4mm allen key 15 Seat Post HANDLEBAR SEAT PEDALS HANDLEBAR LOCK NUT CAP SEAT 6MM ALLEN KEY PHILLIPS SCREWDRIVER 13MM 15MM MULTI TOOL BICYCLE OR AUTO GREASE PEDALS BICYCLE PUMP 2 FENDER STRUT 1...
Страница 13: ... nut cap in between ST1 and ST2 HANDLEBAR LOCK NUT CAP Straightening the stem frame and front wheel will ensure that your handlebars and wheel are properly aligned NOTE ADJUSTMENT BOLT 16 Loosen handlebar adjustment bolt using the 6mm Allen key Change the angle of the handlebars to your liking Riders typically prefer their grips parallel to the ground 6MM ALLEN KEY Straighten the reflector so that...
Страница 14: ...e seat post using the 13mm multi tool to tighten the nuts under the seat 19 13MM MULTI TOOL LEFT PEDAL RIGHT PEDAL 20 Apply grease to threading on both pedals Select the pedal stamped R and locate the right side of the bike with the chain and chain guard Align threading with the right crank arm turning the pedal clockwise to tighten it BICYCLE OR AUTO GREASE 15MM MULTI TOOL PEDALS Locate the pedal...
Страница 15: ... formed by your knee If your knee forms the incorrect angle use the seat post clamp lever to raise the seat until you have a subtle bend or achieve a comfortable height 22 CORRECT INCORRECT BRAKE ASSEMBLY FRONT BRAKE ARMS PADS BRAKE LEVERS METAL TUBE CABLE HOUSING BRAKE ADJUSTMENT SCREW BRAKE LEVER BARREL HANGER CABLE BRAKE HOUSING BARREL ADJUSTER BRAKE LEVER CREVICE SPRING TENSION SCREWS BRAKE PA...
Страница 16: ...d has a barrel attached while the other end has an open piece of cable 02 04 Slide the cable housing up toward the brake lever until it fits snug inside the barrel adjuster 05 Turn the lock ring on the barrel adjuster clockwise tightening the barrel to prevent any loose movement LOCK RING 03 Pull on the cable and slide it through the narrow crevice that runs along the brake lever BRAKE LEVER CREVI...
Страница 17: ...6 Insert the open end of the brake cable into the larger end of the metal tube 08 Slide the exposed end of the metal into the metal tube hanger located on the left brake arm Make sure the metal tube is hooked securely inside the hanger LEFT BRAKE ARM METAL TUBE HANGER END OF METAL TUBE Using a 5mm Allen key loosen the brake cable adjustment screw Slide remaining brake cable between the right brake...
Страница 18: ...hen braking they are too low Adjust the positions by holding the brake pad with one hand and loosening the nut on the back with a 5mm Allen key 5MM ALLEN KEY ADJUST WITH 5MM ALLEN KEY 12 If one pad seems to run against the rim while the other still has plenty of space you will need to center the brakes To do this adjust the spring tensioner screws located at the base of each brake arm Tightening t...
Страница 19: ...PHILLIPS SCREWDRIVER DIAGRAM TOOLS REQUIRED 01 Check and adjust gears Shift into 2nd gear by twisting the shifting unit The shifter has an outer exterior that resembles a gold ball that us the part that turns 02 Look through the window in the back of the rear hub If the yellow dot is within the parallel lines and arrows your bike is properly adjusted LOCK NUT BARREL CABLE ADJUSTER CABLE SHIFTER ...
Страница 20: ...nch and turn the adjustment barrel in either direction The yellow dot will start to move 04 Tightening the adjustment barrel in moves the yellow dot away from the rear wheel 10MM MULTI TOOL 10MM MULTI TOOL 05 Untightening the adjustment barrel out moves the yellow dot in towards the rear wheel Center the yellow dot within the parallel lines Once the yellow dot is within range tighten down the nut ...
Страница 21: ... BEHIND 7 SPEED DERAILLEUR TUNING 9MM MULTI TOOL PHILLIPS SCREWDRIVER H LIMIT SCREW DIAGRAM TOOLS REQUIRED L LIMIT SCREW CABLE ADJUSTMENT BOLT BARREL CABLE ADJUSTER 01 To adjust the rear derailleur first twist the shifter until the number 7 is highlighted on the shift knob 02 Rotate pedals until the chain falls into the smallest cog SMALLEST COG ...
Страница 22: ...onding click sound NOTE 05 06 Now adjust the cable tension which controls how your bike will shift Using a 9mm crescent wrench or the multi tool loosen the cable adjustment screw and pull on the cable While keeping tension on the cable tighten the cable adjustment screw Rotate the pedals and try to shift between gears If it doesn t shift from 7th to 6th gear in one click then the cable needs to be...
Страница 23: ... ALTHOUGH IT S NOT ALWAYS POSSIBLE WE NEVER LEAVE A RIDER BEHIND Tell us about your assembly experience If you have had any trouble at all or didn t and would like to leave feed back and help us improve our assembly instructions you can Type this URL into your browser goo gl 6enZji SURVEY ...
Страница 24: ...Time to take your brand new bike for a spin Still have questions We re happy to help Want to share your journey with us We re happy about that too CONGRATULATIONS SIXTHREEZERO THETEAM SIXTHREEZERO COM 310 982 2877 ...
Страница 25: ...THETEAM SIXTHREEZERO COM 310 982 2877 SIXTHREEZERO LOS ANGELES CA ...