background image

 - REMEMBER: The arc can blind or damage your 

eyes. The arc is dangerous up to a distance of 15 

metres. Never look at the arc with the naked eye!

 - Prepare the welding area so as to reduce reflection 

and transmission of ultraviolet radiation: paint 

walls and exposed surfaces black to reduce reflec-

tion, installing protective screens or curtains, to 

reduce ultraviolet transmissions.

 - Replace the mask lenses when they are damaged 

or broken.

C) Welding wire

Attention: the welding wire can cause perforated 

wounds.

 - Do not press the button on the welding torch be-

fore carefully reading the instructions for use.

 - Do not point the torch towards parts of the body, 

other people or metals, when mounting the weld-

ing wire on the welding machine.

D) Explosions

 - Do not weld above or near pressurised containers.

 - Do not weld in an atmosphere containing explo-

sive powders, gases or vapours.

This welder uses inert gases such as CO2, ARGON, or 

ARGON + CO2 mixtures to protect the arc, therefore it 

is necessary to pay the utmost attention to:

1) Cylinders:

 - Handle or use pressurised cylinders in accordance 

with the regulations in force.

 - Do not connect the cylinder directly to the machine's 

gas pipe, without using a pressure regulator.

 - Do not use cylinders that leak or are physically 

damaged.

 - Do not use cylinders that are not well secured to 

the welding machine or to suitable supports.

 - Do not transport cylinders without the valve pro-

tection fitted.

 - Do not use cylinders whose contents have not 

been clearly identified.

 - Do not put the cylinder in electrical contact with 

the arc.

 - Do not expose cylinders to excessive heat, sparks, 

molten slag or flames.

 - Do not tamper with the cylinder valves.

 - Do not attempt to unlock blocked valves with 

hammers, keys, tools or other systems.

 - Never delete or alter the name, number or other 

markings on the cylinders. It is illegal and dangerous.

 - Do not lift the cylinders from the ground by hold-

ing them by the valve or by the cap, or by using 

chains, slings or magnets.

 - Do not attempt to mix any gas inside the cylinders.

A) Electric shock

ELECTRIC SHOCK CAN BE FATAL!!!

 - All electric shocks are potentially fatal.

 - Do not touch live parts.

 - Insulate yourself from the piece to be welded and 

from the earth, wearing insulating gloves and 

clothes.

 - Keep clothing (gloves, shoes, headgear, clothes) 

and body dry. 

 - Do not work in damp or wet environments. Do not 

lean on the piece to be welded.

 - If you have to work near or in an area at risk, use all 

possible precautions.

 - If you also feel a little electric shock, stop welding 

immediately; do not use the device until the prob-

lem is identified and resolved.

 - Provide an automatic wall switch, of adequate ca-

pacity and possibly in the vicinity of the machine, 

to immediately cut off the device in the event of 

an emergency situation.

 - Frequently inspect the power cord.

 - Disconnect the power cord from the mains before 

working on the cables or before opening the ma-

chine.

 - Do not use the machine without the protective 

bulkheads.

 - Always replace any damaged parts of the machine 

with original materials.

 - Never bypass machine safety devices.

 - Make sure that the power supply line is equipped 

with an efficient earth socket.

 - Make sure that the work bench and the work piece 

are connected to an efficient earth socket.

 - Never electrically and simultaneously touch 

"hot" parts of pliers connected to two welders 

because the voltage between the two can be 

the total of the no-load voltage of both welding 

machines.

 - Any maintenance must be performed only by 

expert personnel, aware of the risks due to the 

voltages necessary for the operation of the equip-

ment.

 B) Radiation

Ultraviolet radiation, emitted from the electric arc, 

can damage the eyes and burn the skin.

Follow the instructions below:

 - Wear appropriate clothing and protective masks.

 - DO NOT use CONTACT LENSES!!! The intense heat 

emanating from the electric arc could stick them 

to the cornea.

 - Use masks with lenses, with a minimum DIN 10 or 

DIN 11 protection grade.

 - Protect people near the welding area.

1.995.232 EN - Rev. 1.1

NOVACUT 106 LCD

9

Содержание NOVACUT 106 LCD

Страница 1: ...Original instructions in Italian Please keep for future use 1 995 232 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVACUT 106 LCD...

Страница 2: ...EPARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 1...

Страница 3: ...uide 26 6 3 2 Operating Techniques 26 6 4 START UP 27 6 5 NORMAL STOP 27 6 6 DECOMMISSIONING 28 7 MAINTENANCE 28 7 1 MACHINE ISOLATION 28 7 2 SPECIAL PRECAUTIONS 28 7 3 CLEANING 28 7 4 ROUTINE MAINTEN...

Страница 4: ...1 1 PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instructio...

Страница 5: ...NSTRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it...

Страница 6: ...oad Pos 14 Symbol for the welding machine power supply and number of phases 3 followed by the direct alternating current symbol Pos 15 Indicates the degree of welding machine protection IP 23 Pos 16 I...

Страница 7: ...204 1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the...

Страница 8: ...uately safeguarded The user must promptly inform the employer or his direct superior of any defects or anomalies presented on the mobile parts 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety...

Страница 9: ...he valve or by the cap or by using chains slings or magnets Do not attempt to mix any gas inside the cylinders A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially fatal Do...

Страница 10: ...tiny amounts of trichloroethylene and perchlo rethylene Never refill the cylinders but have them refilled by specialised companies Do not modify or exchange the cylinder fittings 2 Pressure regulator...

Страница 11: ...g machine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Kee...

Страница 12: ...sons and property chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular...

Страница 13: ...electrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine i...

Страница 14: ...ine minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates t...

Страница 15: ...pment also depending on the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipme...

Страница 16: ...packed during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to util...

Страница 17: ...lift the machine by the FEEDER or genera tor handles The machine has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed...

Страница 18: ...n of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Страница 19: ...dentification of emergency buttons As the machine does not have its own light it is nec essary for the working environment to be equipped with general lighting to guarantee the machine has a value of...

Страница 20: ...CUT 106 Power supply three phases 400 V 50 60 Hz Fuse 40 A MAX absorption 33 A MAX power 6 75 KW Open circuit voltage 450 V Duty cycle 100 80 A Duty cycle 90 100 A MAX cutting capacity 35 mm Output ra...

Страница 21: ...useful for testing and setting the air pressure without having to activate the trigger circuit Run position is normal operation AIR Error Display 1 2 4 3 1 The above interface is displayed when the m...

Страница 22: ...the torch system To un lock the pressure regulator knob in order to adjust it pull the knob upwards Once the pressure is set cor rectly push the knob down again to lock it into place Torch Error Disp...

Страница 23: ...king control and air pressure adjustments proceed as follows initial grounding connections such as paint rust en crustations Once the pilot arc is established and the energy re turns to flow through t...

Страница 24: ...Pre gas for 2s When the torch moves away from the part the plasma arc turns off Post gas for 30s The pilot arc turns on Release the torch switch to stop the cutting process Arc extinguished Note The...

Страница 25: ...3 14 13 blue 14 white Ground Ground Voltage divider Output CUT Divided arc signal of 20 1 30 1 40 1 50 1 provides a maximum of 18 V 6 7 6 red 7 black 6 2 5 CNC Socket Diagram The CUT power supplies ar...

Страница 26: ...the work piece with the front of the tip near not touching the edge of the work piece at the point where the cut is to start When starting at the edge of the plate do not pause at the edge and force...

Страница 27: ...he guards not removed Protection guard 6 5 NORMAL STOP Turn the switch on the welder panel to OFF To completely disconnect the power supply from the power line turn the switch on the main panel to O N...

Страница 28: ...ot to pollute the environment with coolants To access the highest parts of the machine use the appropriate means and procedures Do not climb on the machine parts as they are not designed to support pe...

Страница 29: ...ormed by a Qualified or Qualified and Authorised Technician Remove dust or foreign materials every 6 months which may have been deposited on the transformer or on the diodes of the rectifier unit to d...

Страница 30: ...r parts that become hot during operation Also re assemble all the clamps that hold the wiring as originally arranged on the machine so that if a conductor is accidentally broken or dis connected it is...

Страница 31: ...1 Cutting speed too slow 2 Torch is too high away from material 3 Worn torch parts 4 Work piece earth cable disconnected 1 Increase speed until problem solved 2 Lower torch to recommended height 3 Ins...

Страница 32: ...ronic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORT...

Страница 33: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY PROFESS...

Страница 34: ...10 ANNEXES 10 1 ELECTRICAL SCHEMATIC DRAWING 1 995 232 EN Rev 1 1 NOVACUT 106 LCD 34...

Страница 35: ...mounting board 28 8 235 037 Cement resistor 29 8 235 025 HF inductance 30 8 232 012 Inductance 31 8 292 009 Hull sensor 32 8 232 015 Current sensor 33 8 230 003 Plastic front panel 34 8 295 068 14 pin...

Страница 36: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

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