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Print Instructions for Print Vendors (Paper Manuals)

P

ARTS

 M

ANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size:

• 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press:

• Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided

Bindery:

• Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size:

• 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press:

• Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided

Bindery:

• Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS:

• Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER 

the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).
• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY:

•ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand 

pages.

General:

• This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, 

and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in
Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

Содержание Colt ZT2148T

Страница 1: ...ce Trim 3 knife 3 Hole Drill GENERAL COVERS Covers are located at the beginning of this package Back cover is the page IMMEDIATELY AFTER the front cover If supplied the Hardware Identification Torque...

Страница 2: ...THIS PAGE INTENTIONALLY BLANK...

Страница 3: ...odel Number Description ZT2148T COLT 2W IS w 21 HP Kohler 48 Mower Deck ZT2348T COLT 2W IS w 23 HP Kohler 48 Mower Deck ZT2352T COLT 2W IS w 23 HP Kohler 52 Mower Deck PARTS MANUAL mowers are built by...

Страница 4: ...Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com Copyright 2004 Ferris Industries All Rights Reserved Printed in USA...

Страница 5: ...pping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a For prevailing torque locknuts use 65 of Grade 5 torque b For flange...

Страница 6: ...THIS PAGE INTENTIONALLY BLANK...

Страница 7: ...2 Pump Drive Group 24 Motion Control Group 26 Motion Control Neutral Return Group 28 Hydraulic Groups 30 32 Reservoir Mount Battery Groups 34 36 Parking Brake Group Upper 38 Parking Brake Group Lower...

Страница 8: ...to the following Model Nos ZT2148T ZT2348T ZT2352T Main Frame Suspension Caster Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 8 2 3 4 8 9 10 11 1...

Страница 9: ...on Lock 3 4 16 9 46093 2 SPACER 75 x 1 50 x 1 00 10 22039 4 BALL JOINT 3 4 16 11 47461 6 SPACER 76 x 1 00 x 25 12 25265 32 2 CAPSCREW Hex Hd 3 4 16 x 4 13 25093 4 NUT Hex Jam 3 4 16 14 25095 2 NUT Hex...

Страница 10: ...ll Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Floor Brake Cover Group NOTE Unless noted otherwise use the standard hardware torque specification c...

Страница 11: ...1 3847069 1 BRAKE COVER PANEL 2 25013 16 2 CAPSCREW Hex Hd 3 8 16 x 2 3 25156 2 WASHER 3 8 4 47125 2 SPACER 39 x 1 00 x 88 5 25128 2 NUT Hex Serrated Flange 3 8 16 6 22308 4 BODY CLIP 5 16 18 7 25011...

Страница 12: ...es All Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Seat Seat Mount Group NOTE Unless noted otherwise use the standard hardware torque specification...

Страница 13: ...47744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR 5 16 Set 5 25095 2 NUT Hex Nylon Lock 1 4 20 6 22673 2 RUBBER BUMPER 7 25013 48 1 CAPSCREW Hex Hd 3 8 16 x 6 8 25156 1 WASHER 3 8 9 46586 1...

Страница 14: ...pplies to the following Model Nos ZT2148T S N 123 below ZT2352T S N 123 below Fuel Tank Mount Bumper Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 2 3 3 4...

Страница 15: ...TANK RH Complete see footnote 5 3847348 1 TIE BAR MOUNT RH 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25095 4 NUT Hex Nylon Lock 1 4 20 8 25013 10 12 CAPSCREW Hex Hd 3 8 16 x 1 1 4 9 25156 12 WASHER...

Страница 16: ...up applies to the following Model Nos ZT2148T S N 124 above ZT2348T ZT2352T S N 124 above Fuel Tank Mount Bumper Group NOTE Unless noted otherwise use the standard hardware torque specification chart...

Страница 17: ...Gauge 4 47904 1 FUEL TANK RH complete see footnote 5 3847348 1 TIE BAR MOUNT RH 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25095 4 NUT Hex Nylon Lock 1 4 20 8 22394 4 RUBBER BUSHING 9 25155 4 WASHER...

Страница 18: ...ies to the following Model Nos ZT2148T S N 123 below ZT2352T S N 123 below Fuel Supply Hose Tank Replacement Part Group NOTE Unless noted otherwise use the standard hardware torque specification chart...

Страница 19: ...NO PART NO QTY DESCRIPTION Fuel Supply Hose Tank Replacement Part Group Footnotes 1 22030 1 VALVE Fuel Shut Off 2 20835 6 CLAMP Hose 3 50831 55 1 HOSE 55 4 50831 50 1 HOSE 50 5 50831 36 1 HOSE 36 6 50...

Страница 20: ...wing Model Nos ZT2148T S N 124 above ZT2348T ZT2352T S N 124 above Fuel Supply Hose Tank Replacement Part Group NOTE Unless noted otherwise use the standard hardware torque specification chart Connect...

Страница 21: ...l Supply Hose Tank Replacement Part Group Footnotes 1 22030 1 VALVE Fuel Shut Off 2 20835 6 CLAMP Hose 3 50831 42 1 HOSE 42 4 50831 50 1 HOSE 50 5 50831 23 1 HOSE 23 6 50833 35 1 WIRE LOOM 35 7 50833...

Страница 22: ...el Nos ZT2148T ZT2348T ZT2352T Control Cover Mount Group NOTE Unless noted otherwise use the standard hardware torque specification chart See Fuel Tank Mount Group See Instrument Panel Group See Fuel...

Страница 23: ...16 18 6 3847884 1 CONTROL COVER MOUNT RH 7 3847893 1 DEBRIS GUARD RH 8 25127 8 NUT Hex Serrated Flange 5 16 18 9 3847073 2 FAN SHIELD MOUNT 10 25010 8 4 CAPSCREW Hex Hd 1 4 20 x 1 11 25154 4 WASHER 1...

Страница 24: ...is Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Instrument Panel Group NOTE Unless noted otherwise use the standard hardware torque s...

Страница 25: ...up Footnotes 1 22180 1 SWITCH PTO 2 20060 1 HOURMETER 3 21675 1 CABLE Choke Control 4 25126 2 NUT Hex Nylon Lock 1 4 20 5 21662 1 CABLE Throttle Control 6 25010 6 2 CAPSCREW Hex Hd 1 4 20 x 3 4 7 2092...

Страница 26: ...Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Headlight Group NOTE Unless noted otherwise use the standard hardware torque spe...

Страница 27: ...T ZT2348T ZT2352T REF NO PART NO QTY DESCRIPTION Headlight Group Footnotes 1 22980 1 HEADLIGHT RH Complete includes Ref 2 5 2 23057 2 BULB Headlight 3 25145 2 CARRIAGE BOLT 5 16 18 x 1 4 25170 2 WASHE...

Страница 28: ...e above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Engine PTO Group 9 10 11 12 13 2 3 4 5 6 7 8 3 6 7 15 14 16 17 18 19A 22 23 16 24 25 17 26 27 24 23 1A 1B 19B 2 20 21 NOT...

Страница 29: ...18 6 25096 3 NUT Hex Nylon Lock 3 8 16 7 25165 3 WASHER Fender 3 8 8 43636 1 CLUTCH ANCHOR PAD 9 25156 1 WASHER 3 8 10 44853 1 CRANKSHAFT BOLT 7 16 x 2 11 45475 1 SPACER 45 x 1 88 x 38 12 23231 1 ELE...

Страница 30: ...d The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Pump Drive Group 22 20 21 20 19 18 17 8 1 23 14 13 15 16 12 11 6 7 8 9 2 4 24 10 1 1 5 3 See Engine PTO Group NOTE Un...

Страница 31: ...WASHER 3 8 9 25013 22 1 CAPSCREW Hex Hd 3 8 16 x 2 3 4 10 22314 1 BELT Pump Drive Set 11 25034 2 NUT Hex 3 8 16 12 25321 1 SCREW HOOK 3 8 16 x 4 1 4 13 22847 1 SPRING Extension Swivel End 14 25128 1 N...

Страница 32: ...8T ZT2352T Motion Control Group 7 8A 8B 9 2A 2B 3 4 5 6 1 12 13 14 17 15 16 5 34 11 36 11 11 9 18 19A 19B 20 21 22 23 24 25 14 26 35 30 37 35 31 32 5 27 33 28 29 37 9 29 34 10 11 36 NOTE Unless noted...

Страница 33: ...3 22645 2 SPRING Reverse Return 14 25033 10 NUT Hex 5 16 24 15 20979 2 CLEVIS 5 16 24 16 25213 8 2 PIN Clevis 5 16 x 1 17 25201 6 2 COTTER PIN 18 21499 2 BEARING Flange 19A 3847081 1 NEUTRAL LOCK BRAC...

Страница 34: ...o the following Model Nos ZT2148T ZT2348T ZT2352T Motion Control Neutral Return Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 8 9 10 12 11 13 14...

Страница 35: ...verse Return 2 25155 2 WASHER 5 16 3 25033 4 NUT Hex 5 16 24 4 25201 6 2 COTTER PIN 5 20979 2 CLEVIS 5 16 24 6 25213 8 2 PIN Clevis 5 16 x 1 7 47137 2 REVERSE RETURN BOLT 8 25127 2 NUT Hex Serrated Fl...

Страница 36: ...following Model Nos ZT2148T S N 338 below ZT2352T S N 363 below Hydraulic Group 2 3 4 5 6 5 7 8 8 9 9 10 10 14 15 13 12 13 12 13 10 13 16 16 23 17 11 23 18 19 18 19 21 26 27 28 20 22 32 31 29 25 30 2...

Страница 37: ...90 Deg 14 22715 1 FITTING Hydraulic 90 Deg Swivel 15 50860 6 75 1 HOSE Hydraulic 6 3 4 16 22571 2 HYDRAULIC PUMP w FAN 22571 2 2 Fan 17 50860 29 1 HOSE Hydraulic 29 18 21392 2 HOSE CLAMP 6 19 22708 2...

Страница 38: ...9 9 10 18 26 27 19 21 18 22 23 24 20 37 37 32 TP 400 7090 01 CT D Copyright 2004 Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2148T S N 339 above Z...

Страница 39: ...1 HOSE Hydraulic 6 21 50860 17 5 1 HOSE Hydraulic 17 1 2 22 23118 1 FITTING Elbow 3 8 23 23120 1 GROMMET 24 21468 1 CAP 25 48111 1 HYDRAULIC OIL RESERVOIR Complete includes Ref No 22 23 26 27 26 23121...

Страница 40: ...Reserved The above parts group applies to the following Model Nos ZT2148T S N 338 below ZT2352T S N 363 below Reservoir Mount Battery Group NOTE Unless noted otherwise use the standard hardware torque...

Страница 41: ...ow REF NO PART NO QTY DESCRIPTION Reservoir Mount Battery Group Footnotes 1 22595 1 BATTERY HOLDDOWN 2 22596 2 BATTERY HOLDDOWN BOLT 3 50831 3 2 HOSE 3 4 1 BATTERY 12V 340 CCA Lawn Garden 5 25011 8 6...

Страница 42: ...ed The above parts group applies to the following Model Nos ZT2148T S N 339 above ZT2348T ZT2352T S N 364 above Reservoir Mount Battery Group NOTE Unless noted otherwise use the standard hardware torq...

Страница 43: ...unt Battery Group Footnotes 1 22595 1 BATTERY HOLDDOWN 2 22596 2 BATTERY HOLDDOWN BOLT 3 50831 3 2 HOSE 3 4 1 BATTERY 12V 340 CCA Lawn Garden 5 25144 6 4 CARRIAGE BOLT 1 4 20 x 3 4 6 3847990 1 PLATE T...

Страница 44: ...ts Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Parking Brake Group Upper NOTE Unless noted otherwise use the standard hardware torque specification chart...

Страница 45: ...Hex Hd 3 8 16 x 3 4 8 25128 6 NUT Hex Serrated Flange 3 8 16 9 3847083 1 BRAKE HANDLE SHAFT 10 25010 14 2 CAPSCREW Hex Hd 1 4 20 x 1 3 4 11 25095 2 NUT Hex Nylon Lock 1 4 20 12 3845618 1 BRAKE LINKAG...

Страница 46: ...Nos ZT2148T ZT2348T ZT2352T Parking Brake Group Lower NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 5 8 9 10 11 12 13 14 15 16 17 18 19 17 20 24 23 26...

Страница 47: ...Hex 3 8 16 15 41930 2 SPACER 38 x 50 x 27 16 3847084 2 BRAKE LINK 17 25156 4 WASHER 3 8 18 25013 12 2 CAPSCREW Hex Hd 3 8 16 x 1 1 2 19 25046 2 NUT Hex Top Lock 3 8 16 20 22361 2 BRAKE SPRING 21 10546...

Страница 48: ...oup NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 6 7 12 13 14 16 17 18 15 19 20 8 9 11 5 10 30 22 34A 34B 20 19 32 33 24 7 27 22 22 43 26 24 28 29 35 36 36...

Страница 49: ...ock 5 8 11 19 25516 4 PIN Roll 3 16 x 1 1 2 20 21253 4 SHIM 21 47446 2 SPRING ROD PIVOT 22 25040 12 NUT Hex 5 8 11 23A 3845449 1 DECK LIFT PIVOT LH 23B 3845450 1 DECK LIFT PIVOT RH not shown 24 20095...

Страница 50: ...Rights Reserved The above parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T Tire Wheel Group 1 2 4 3 5 6 7 8 9 10 11 12 NOTE Unless noted otherwise use the standard hardware torq...

Страница 51: ...2 WHEEL ASSEMBLY Front for 13 x 5 0 x 6 Tire Complete includes Ref 4 5 4 22631S 2 4 BEARING Taper Roller 2 per wheel 5 22631S 3 4 GREASE SEAL 2 per wheel 6 47103 4 ADAPTER Caster Wheel 2 per wheel 7 2...

Страница 52: ...WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREE...

Страница 53: ...E WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VI...

Страница 54: ...HITE WHITE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RE...

Страница 55: ...TE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW V...

Страница 56: ...ITE WHITE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED W...

Страница 57: ...LLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH...

Страница 58: ...E WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YEL...

Страница 59: ...ELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH...

Страница 60: ...1766 NC NC LH NEUTRAL SWITCH 21451 NO 85 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YE...

Страница 61: ...86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE WHITE BLACK BLAC...

Страница 62: ...NEUTRAL SWITCH 21451 NO 85 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BR...

Страница 63: ...5 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE WHITE BLACK BLA...

Страница 64: ...O is on Engine will shut off of Parking Brake is off Engine will shut off if both control levers are not locked in neutral GROUND SPEED AND STEERING LEVERS Right lever controls speed and direction of...

Страница 65: ...7 46481 2 DECAL Caution Fan 8 46503 1 DECAL Fuse Location 9 47138 1 DECAL Lift Plate 10 45562 2 DECAL Hydro Release Valve 11 20337 1 DECAL Warning 12 21036 2 DECAL Grease Daily 13 23053 1 DECAL IS Ind...

Страница 66: ...applies to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Housings Covers Spindles Blades 9 16A 16B 17 18 15 10 11 12 10 13 14 6 7 8 3 5 4 2 1A 1B Torque Capscrews to 70 Ft Lbs 95...

Страница 67: ...16 18 6 22308 6 BODY CLIP 5 16 18 7 25155 6 WASHER 5 16 8 25011 6 6 CAPSCREW Hex Hd 5 16 18 x 3 4 9 46363 3 SPINDLE ASSEMBLY Complete includes Ref 10 14 10 46363 5 6 BEARING Roller 11 46363 4 3 SPACER...

Страница 68: ...to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Belts Pulleys Idler Arm NOTE Unless noted otherwise use the standard hardware torque specification chart 2A 2B 3 4 5 1A 1B 6 8 7 9...

Страница 69: ...WASHER Spring 5 25319 3 NUT Hex Nylon Lock 5 8 18 6 25056 4 NUT Hex Nylon Lock 1 2 13 7 25158 3 WASHER 1 2 8 21976 3 PULLEY Idler 9 47142 2 SPACER 52 x 1 25 x 70 10 25017 24 2 CAPSCREW Hex Hd 1 2 13...

Страница 70: ...ove parts group applies to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Rear Mount Bars NOTE Unless noted otherwise use the standard hardware torque specification chart 10 11 12 1...

Страница 71: ...2 DECK PUSHER BAR 2 20095 2 GREASE FITTING 3 25093 2 NUT Hex Jam 3 4 16 4 25265 32 2 CAPSCREW Hex Hd 3 4 16 x 4 5 25160 2 WASHER 3 4 6 22111 4 ROD END SEAL 7 22039 2 BALL JOINT 3 4 16 8 46093 2 SPACER...

Страница 72: ...up applies to the following Model Nos ZT2148T ZT2348T ZT2352T 48 52 Mower Decks Rollers NOTE Unless noted otherwise use the standard hardware torque specification chart 20 21 22 23 24 25 15 26 27 28 1...

Страница 73: ...ession 9 20594 2 COLLAR Double Split 3 4 10 25095 4 NUT Hex Nylon Lock 1 4 20 11 3846901 1 SHAFT Striper Guide RH 12 22846 2 BEARING Flange 5 8 13 25010 10 4 CAPSCREW Hex Hd 1 4 20 x 1 1 4 14 20441 3...

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