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12

TROUBLE SHOOTING

The following items are the most common types of tool malfunctions. For symptoms or remedies
not shown, contact your Signode service representative for additional information and details.
The following tool conditions are shown in this manual:

 #1 - A poor weld identified by an incomplete area of weld.
 #2 - Incomplete or no weld.
 #3 - Strap is over welded.
 #4 - The cut-off has become difficult.

#1 CONDITION: A poor weld identified by an incomplete area of weld.

CAUSE

REMEDY

Welding is achieved by a combination of
vibration and downward pressure of the
upper gripper.  Either a restriction of motion
or a reduction of downward pressure will
cause a poor weld. 

Dismantle and clean the weld mechanism by
brushing away the strap residue or washing
the entire unit in a solvent.  When a solvent
is used it is imperative the assembly be
blown dry to remove all solvent.  Check for
dry or worn bearings.  Replace or lubricate
as required.  If the tool has been used
extensively, examine the teeth on the upper
and lower weld pads for wear.  Replace if
worn.  

#2 CONDITION: Incomplete or no weld.

CAUSE

REMEDY

 1. Improperly set weld time adjustment.

 2. Worn teeth on upper or lower weld pads.

 3. Low battery voltage.

 1.

Adjust weld time as required per
instruction in this manual.

 2.

Replace as required. 

 3.

Recharge battery as required.

#3 CONDITION: Strap is over welded.

CAUSE

REMEDY

Improper weld timing adjustment.

Decrease weld timing as needed.

#4 CONDITION: The cut-off has become difficult.

CAUSE

REMEDY

 1. Strap residue jamming cutter mechanism.

 2. Cutter blade worn or damaged

adjustability.

 1.

Clean parts as required.

 2.

Replace as required.

Содержание Tension-Weld BTS-16

Страница 1: ...BTS 16 19 25 32 TENSION WELD STRAPPING TOOL NOTE Fully charge battery before first use of tool...

Страница 2: ...ducts for your application 2 TRAINING This tool must not be used by persons not properly trained in its use Be certain that you receive proper training from your employer If you have any questions con...

Страница 3: ...function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condition that may affect its operation A guard or other part that is damaged should be p...

Страница 4: ...FICATIONS MODEL 110 Volt MODEL 220 Volt STRAP RECOMMENDED TENSIONER TYPE WIDTH THICKNESS BTS 16 426500 BTS 16 429516 High Strength Tenax 16mm 629 0 030 to 0 044 0 76 1 11mm Signode PT 16 BTS 19 426501...

Страница 5: ...that the battery pack is nearing the end of its life and should be replaced 4 If you anticipate long periods i e a month or more of non use of your tool it is best to run your tool down until it is fu...

Страница 6: ...is receiving a fast charge Fast charging will automatically stop when the battery pack is fully charged When the indicator light stops BLINKING and becomes a steady green light fast charging is compl...

Страница 7: ...1 Using a Signode PT manual strap tensioner tool encircle the package with strap and tension the strap as required Refer to the Signode PT tool s operation parts and safety manual for proper use of th...

Страница 8: ...weld button will glow the color Red Once the welding process has been completed the weld button will continue to glow Red indicating the wait period before removing the tool NOTE If the weld button i...

Страница 9: ...d time duration has been factory adjusted to provide acceptable weld strength when using High Strength Tenax polyester type strap Weld time may need to be adjusted due to the application environment t...

Страница 10: ...4 SHCS 32 37 2 427104 M3 X 8 SPHMS 38 2 259935 M3 X 12 SHCS 39 4 420216 M4 X 10 SHCS 40 2 274451 3 X 10 Dowel Pin 16 19 25 2 299975 3 X 8 Dowel Pin 32 41 2 181261 5 X 10 Dowel Pin 42 2 423493 5 X 16 D...

Страница 11: ...11...

Страница 12: ...rushing away the strap residue or washing the entire unit in a solvent When a solvent is used it is imperative the assembly be blown dry to remove all solvent Check for dry or worn bearings Replace or...

Страница 13: ...reviously reversed it should be replaced with a new part These instructions can also be used for installing a new cutter insert Remove the battery cell from the tool Remove the four M5x12 socket head...

Страница 14: ...14...

Страница 15: ...fined in EC Directive 89 392 EEC Machine Supplier Signode Division of ITW Ltd Queensway Fforestfach Swansea SA5 4ED Machine Description BTS Series Machine Type Electric Combination Hand Strapping tool...

Страница 16: ...e tool is in Signode s possession for warranty repairs This warranty is void as to any tool which has been I subjected to mis use misapplication accident damage or repaired with other than genuine Sig...

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