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PART 4 Product Overview

4.1 Module Introduction

DPM1000/30 charging module is the internal DC power module of out-door integrated DC

charging piles, which converts AC to DC and then charge electric vehicles, providing reliable DC

supply for equipment requires DC power. The input of charging module is three-phase mains;

output DC is adjustable between 150VDC~1000VDC, to meet various voltage demands of

different battery packs.

The module has power-on self-test function, AC input over/under voltage protection,

overload/ over-temperature protection; multi modules can constitute parallel redundant systems

and realize multiple charging modules using in parallel within the cabinet.

The module adopts three-phase active power factor calibration technology and DC-DC

conversion technology, digital DSP control technology. The DC-DC power circuit uses interleaving

tri-level series resonant soft switching technology, the efficiency of which can reach 300KHz, with

high reliability, high availability, high maintainability and high efficiency

4.2 Appearance

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Содержание EVMS Series

Страница 1: ...1 Electric Vehicle Charging Station EVMS 150 2021 V1 0 USER MANUAL ...

Страница 2: ... 3 7 Input Connection Terminals 18 3 8 Install and remove the main power module 19 3 9 After the initial setup boot 20 3 10 Charging status indicator 20 3 11 Emergency stop button 20 3 12 Charger connector bin 21 3 13 RFID Card reader 21 3 14 Charging strategy 21 3 15 Charger parameters 22 PART 4 Product Overview 23 4 1 Module Introduction 23 4 2 Appearance 23 4 3 Feature 25 4 4 Module diagram 25 ...

Страница 3: ...ARNING Warning Refer to the manual for more information Danger There is risk of electric shock the charger has high voltage NOTE Note Read this information to avoid damage to the charger 1 1 2 Grounding symbol Protective grounding wire Grounding terminals must be connected before making other connections to the charger 1 1 3 Safety notes 1 Please carefully follow the safety instructions to keep th...

Страница 4: ...e it finishes charging the car The charging process don t need any human intervention but we recommend regular inspection to check if there s any abnormal situation 7 When not in use try to avoid direct exposure of the tip of Charging connector and plug it back into the socket to prevent damage Check the charging cable or charging tip if the shell is damaged exposed cables and other problems pleas...

Страница 5: ...r road traffic to prevent excessive turbulence can also choose rail transport and water transport 2 2 Charger Receiving Inspection When receiving the charger please carefully check the box and the charger whether there are any signs of physical damage The logo on the box should be complete If there is a rupture or suspected rupture please inform Carrier Manufacturer NOTE Visible Transport Damage m...

Страница 6: ...e them at designated locations by means of manpower or equipment but be careful to maintain the spacing around the charger to facilitate air circulation and heat dissipation The following points should be noted A minimum of one meter of space must be left in front of and behind the machine to ensure adequate space for operation and maintenance The input cable for the AC enters from the bottom of t...

Страница 7: ...corrosive substances avoid direct sunlight Maintaining normal operating temperature and altitude Working temperature 20 60 2 5 Unboxing Vertical steel edge wooden packaging Horizontal detachable packaging Disassembly and assembly are carried out in the horizontal state Use a flat blade screwdriver to open it to remove the wooden box ...

Страница 8: ...tom and mounted above the base level of the ground is not less than 220mm Drilling template according to claim 6 Drill hole depth of 12mm in diameter 100mm in a cement base and then through the wall portion of the expansion bolt is inserted in a hole drilled Charging the cement foundation piles and reliable ground connection the ground resistance must 4Ω Before installing the charger it should be ...

Страница 9: ...to the installation location on the concrete foundation NOTE 1 The lifting equipment used to carry the charger must have sufficient lifting capacity 2 When removing the loaded pallet ensure that there is sufficient manpower and lifting equipment 3 The charger has a high center of gravity so be careful to tip over Base anchoring hole diagram ...

Страница 10: ...harging power metering function Configured with DPM1000 30 charging modules Support RFID Card charging Mobile app optional support reservation function widescreen TFT touch screen with good human machine interface which can display QR code status information metering information alarm charging records etc LED indicators of power charging status and fault Self identifying electric vehicle BMS proto...

Страница 11: ...etwork to realize remote monitoring Built in DSP in the charging module realizes intelligent management and digital control functions Built in active power factor correction module in the charging module input THDi 3 power factor 0 99 The charging module adopts ZVZCS and LLC resonant soft switching technology the efficiency up to 95 3 3 Outline Dimension ...

Страница 12: ...12 3 4 Appearance Front View 1 2 3 5 4 ...

Страница 13: ...ternal view 1 Charging status LED 2 charging connector 3 RFID Reader 4 Monitor display 5 Emergency stop button 6 Charging module 7 Industrial Switch 8 leakage protector 9 SPD 10 EVPLC 10 6 11 12 7 8 14 9 13 ...

Страница 14: ...t screen and air inlet and outlet Note Effective ventilation of equipment In order to prevent dust and obstruct the harmful substances such as PM2 5 the equipment is dust proofed by adopting international advanced honeycomb textile technology on the side Air outlet Air inlet ...

Страница 15: ... no need of any tools just to pull out the air filter for flushing or fan dust Vibration proof Use a screwdriver to remove 4 screws and open the side door Please note that when disassembling it is recommended that both the inside and outside doors fall down It is recommended that two people operate and dump carefully air filte ...

Страница 16: ...t door and all of them Use a wrench to remove the bolts at the bottom of the cabinet and remove the wooden base The installation of the DC charger adopts the method of lower cable entry the pile body is aligned with the hole placed on the cement base fixed with 6 M12 60 anchor bolts tightened and locked ...

Страница 17: ...17 3 6 Charger diagram ...

Страница 18: ... cable The wiring is directly connected to the upper port of the terminal from left to right A B C Neutral and Grounding are on the right side of the circuit breaker Circuit breaker has type A RCD function RCD rated residual operating current is 30 mA A B C Neutral Grounding input terminal wiring ...

Страница 19: ...19 3 8 Install and remove the main power module Charging module EVMS MCM EVMS CSU EV PLC Switch start state After wiring start the main input switch ...

Страница 20: ...in accordance with 5 2 after power and the background set in accordance with 8 1 3 10 Charging status indicator With luminous and indicating function the charger is convenient for customers to conduct charging operations at night Three color indicator red yellow green 1 Red light indicates fault and alarm status it will not light on when charger work normally 2 Yellow light indicates the load is c...

Страница 21: ...tion Adapters and conversion adapters are not allowed 3 13 RFID Card reader The charger supports contactless card reader with ISO 14443 compliant Type A Type B MF1 cards and ISO7816 compliant PSAM and ESAM cards Detail operation with RFID will be provided separately 3 14 Charging strategy EVMS series electric vehicle charger supports CCS2 charging output modes The 2 Output Plugs could be used simu...

Страница 22: ... Input PF 0 99 Output DC Interface CCS2 Output voltage 150 1000Vdc Output current 200A max Charging modes Mode 4 Display 10 4 touch screen Card reader Type A Type B MF1 PSAM ESAM Network interface StandardConfiguration LAN Optional 4G Wifi Communication protocol OCPP1 6J Environment Indoor Outdoor Operating temperature 20 60 Relative humidity 95 Non condensing Altitude 2000m Noise 55 dB Protection...

Страница 23: ...packs The module has power on self test function AC input over under voltage protection overload over temperature protection multi modules can constitute parallel redundant systems and realize multiple charging modules using in parallel within the cabinet The module adopts three phase active power factor calibration technology and DC DC conversion technology digital DSP control technology The DC D...

Страница 24: ...ng normally 3 The red indicator light indicates the fault state and the charging module does not light up when it is working normally Nixie tube display This area shows the module voltage indicated by four digits current beginning with the letter C address bit beginning with which is convenient for observing the status of the module Address setting Press the right up and down keys at the same time...

Страница 25: ...ce can easily exchange data with external devices Input over voltage protection under voltage alarming output over current and short circuit protection functions Can constitute parallel redundancy systems and has hot swapped function which improves the availability reliability and maintainability 4 4 Module diagram EMI PFC LED KEY AC PE 50V 1000V DC DC EMI DSP DSP CAN PFC rectifier PFC rectifier a...

Страница 26: ...communicates with system monitor and exchanges data 4 5 Specification DPM model DPM1000 30 Output capacity 30KW Input voltage 380Vac three phase three wire Range of input voltage 260V 530V 260 304VAC output power derating 50 Input frequency 50 60HZ Input power factor 0 99 Input THDI 3 Efficiency 95 Output voltage 150V 1000V Output current 100A max Voltage regulation accuracy 0 5 Current regulation...

Страница 27: ...n 6 1Charging Flow Chart The EVMS Series CCS2 lectric vehicle charger operates with a 10 4 inch touch screen with text prompts Simple operations bring the best experience for users Below is a flow chart of the charging operation ...

Страница 28: ...ck the password to charge the default password is 1 Scan the QR code and enter the password to charge Charging scan code 4 Connect the charger 5 Optional Type Charging 1 2 automatically filled the charging time charging by the battery 3 6 During charging 7 Click Password charging is completed Scan the QR code and enter the password to finish charging Swipe to end charging ...

Страница 29: ...nterface 7 1 How to enter the administrator interface Click the left top corner of below page come to Maintenance mode password screen as shown below the initial password is 888888 Note Parameter setup function is limited to maintenance ...

Страница 30: ...nit described Enter the administrator interface general parameters charging parameters background settings charging verification alarm threshold record query system information USB wizard about this machine function ...

Страница 31: ...ge Check whether the battery in ev is normal Single cell over temperature Check whether the battery in ev is normal BMS fault Check whether BMS is normal Replug connector to eliminate the alarm Emergency button fault Check whether the emergency button is pressed Power grid frequency fault Check whether the power grid frequency is normal Card reader communication fault Please contact the supplier T...

Страница 32: ...he product is constantly updating subject to change without notice Any person has no right to modify this manual without permission of the manufacturer The Company reserves the right of final interpretation ...

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