background image

4.4.5

Connection diagrams

+24 V DC

0 V

k2

k1

F0

E243973/00/2019-06-17

State

2

4

1

3

RE13

X1

Y1

Y2

24

X2

A2

14

34

I1

I2

S1

A1

R1

23

33

13

RLY3-EMSS3

F2 F1

F3

K3

K2

K1

L+

L–

Figure 4: ReLy EMSS3 connection diagram

4.5

Testing plan

The safety relay must be thoroughly checked by appropriately qualified safety personnel
during commissioning, after modifications, and at regular intervals

see "Thorough

check", page 22

.

The regular thorough checks serve to assess the effectiveness of the safety relay and to
identify defects as a result of modifications or other influences (e.g., damage or manip‐
ulation).

The manufacturer and user must define the type and frequency of the thorough checks
on the machine on the basis of the application conditions and the risk assessment.
Determination of the thorough checks must be documented in a traceable manner.

4.5.1

Minimum requirements for the regular thorough check

The following thorough checks must be carried out at regular intervals:

Thorough check of the housing for damage

Thorough check of the cables for damage

Thorough check of the safety relay for signs of misuse or manipulation

Thorough check of the safety function

The minimum test interval depends on the applicable safety capability of the overall
application, 

see table 5, page 25

.

PROJECT PLANNING 

4

8023937/2019-10-11 | SICK

O P E R A T I N G   I N S T R U C T I O N S | ReLy EMSS3

15

Subject to change without notice

Содержание ReLy EMSS3

Страница 1: ...O P E R A T I N G I N S T R U C T I O N S ReLy EMSS3 Safety relay...

Страница 2: ...sible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The tr...

Страница 3: ...xternal device monitoring 10 3 2 6 Cross circuit detection 10 3 2 7 Status indicators 10 4 Project planning 12 4 1 Manufacturer of the machine 12 4 2 Operating entity of the machine 12 4 3 Design 12 4...

Страница 4: ...al data 25 10 1 Data sheet 25 10 2 Dimensional drawings 29 10 3 Internal circuitry 30 11 Ordering information 31 11 1 Ordering information for ReLy 31 12 Annex 32 12 1 Compliance with EU directives 32...

Страница 5: ...manufacturer and the entity operating the machine in which the device is to be integrated Area of responsibility Target group Specific chapters of these operating instruc tions 1 Manufacturer Project...

Страница 6: ...er which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips a...

Страница 7: ...tentionally generated and or used conductor bound RF energy that is required for the inner function of the device itself occurs The safety relay must only be used within the limits of the prescribed a...

Страница 8: ...sk a person is considered qualified when he she has the expertise and expe rience in the relevant field and is sufficiently familiar with the application of the protec tive device on the machine to be...

Страница 9: ...her Actuators with positively guided contacts are connected to the enabling current paths 3 2 Product characteristics 3 2 1 Device overview RELY PWR OUT 13 23 I1 Y1 14 24 I2 Y2 A2 S1 33 A1 R1 34 1 2 3...

Страница 10: ...detected on the safety capable inputs 3 2 7 Status indicators LEDs RELY PWR OUT 13 23 I1 Y1 14 24 I2 Y2 A2 S1 33 A1 R1 34 X1 X2 PWR OUT 13 23 I1 Y1 14 24 I2 Y2 A2 R1 A1 S1 X1 X2 EMSS3 1099973 RELY 33...

Страница 11: ...reen Application diagnostic output reset required Further topics Status indicator LED page 23 PRODUCT DESCRIPTION 3 8023937 2019 10 11 SICK O P E R A T I N G I N S T R U C T I O N S ReLy EMSS3 11 Subj...

Страница 12: ...risk assessment may require the entity operating the machine to meet the obligations of a manufac turer b Apart from the procedures described in this document the components of the safety relay must...

Страница 13: ...nected via safety sen sors or safety switches in order to switch the enabling current paths 4 4 1 Enabling current paths DANGER Hazard due to lack of effectiveness of the protective device b Ensure th...

Страница 14: ...rlock A reset pushbutton must be connected to allow the restart interlock to be used The reset pushbutton must be attached outside of the hazardous area It must not be possi ble to access the reset pu...

Страница 15: ...turer and user must define the type and frequency of the thorough checks on the machine on the basis of the application conditions and the risk assessment Determination of the thorough checks must be...

Страница 16: ...is done in accordance with EN 50274 and electrical installation in accordance with IEC 60204 1 in the control cabinet with enclosure rating IP54 Mounting must be done on a non flammable base Mounting...

Страница 17: ...mounting rail 5 4 Module exchange Approach 1 Disconnect module and the connected components from all voltage sources 2 Take front connector with connected cables off the defective device Press the un...

Страница 18: ...the new module First mount in the module with bent hook and then engage in the housing Click Figure 8 Mount the front connector The front connector engages with an audible click 5 MOUNTING 18 O P E R...

Страница 19: ...Electrical installation is done in conformity with IEC 60204 1 The mounting rail is connected to the functional earth The voltage supply and connected signals meet the requirements for safety extra lo...

Страница 20: ...enabling current path and external device monitoring EDM must be wired within the control cabinet 3 Connect dual channel switching elements of the safety sensors between X1 and I1 or X2 and I2 4 Use w...

Страница 21: ...connected loads with varistors or RC elements The response times will increase depending on the sup pressor used Further topics Connection diagrams page 15 ELECTRICAL INSTALLATION 6 8023937 2019 10 1...

Страница 22: ...mounting or the electrical installation After exceptional events such as after manipulation has been detected after modification of the machine or after replacing components The thorough check ensure...

Страница 23: ...y voltage All LEDs All colors Initialization with LED test PWR O Green No fault PWR Red Supply voltage too low temporarily or per manently Internal error PWR Red green Error Additional LEDs flash for...

Страница 24: ...in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 9 DECOMMISSIONING 24 O P E R A T I N G I N S T R U C...

Страница 25: ...erous failure on demand 2 For operating heights 2 000 m above sea level 5 10 5 5 10 4 5 10 3 For operating heights 2 000 4 000 m above sea level 2 5 10 4 2 5 10 3 5 10 3 TM mission time 20 years ISO 1...

Страница 26: ...l data inputs I1 I2 S1 Input voltage HIGH 24 V DC 11 V DC 30 V DC Input voltage LOW 0 V DC 3 V DC 5 V DC Input capacity 15 nF Input current 4 mA 6 mA Reset time Manual 250 ms Automatic 250 ms Actuatio...

Страница 27: ...A IEC 60947 5 1 DC switching capacity 0 1 W 200 W see figure 10 page 28 AC switching capacity 0 1 VA 1 500 VA Switching frequency 1 Hz Mechanical service life 10 106 switching operations Contact fuse...

Страница 28: ...condensing for climatic con ditions according to IEC 61131 2 Emitted interference In accordance with IEC 61000 6 4 Immunity to interference In accordance with IEC 61326 3 1 In accordance with IEC 610...

Страница 29: ...al service life 1 Switching operations 1 000 2 Switching current A 10 2 Dimensional drawings 20 1 18 85 5 87 7 124 6 64 4 128 3 78 7 120 7 Figure 12 Dimensional drawing TECHNICAL DATA 10 8023937 2019...

Страница 30: ...10 3 Internal circuitry Figure 13 Internal circuitry 10 TECHNICAL DATA 30 O P E R A T I N G I N S T R U C T I O N S ReLy EMSS3 8023937 2019 10 11 SICK Subject to change without notice...

Страница 31: ...r ReLy Table 13 Ordering information Part Usage Type code Part number ReLy EMSS3 Safety switches RLY3 EMSS3 1099973 ORDERING INFORMATION 11 8023937 2019 10 11 SICK O P E R A T I N G I N S T R U C T I...

Страница 32: ...l specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and t...

Страница 33: ...smantle front connector 17 8 Mount the front connector 18 9 Terminals on front connector 20 10 Switch off delay without continuous arcing 28 11 Electrical service life 29 12 Dimensional drawing 29 13...

Страница 34: ...cal data 25 7 Electrical data operating data 26 8 Electrical data inputs I1 I2 S1 26 9 Electrical data test pulse outputs X1 X2 R1 26 10 Electrical data application diagnostic output Y1 Y2 26 11 Elect...

Страница 35: ...LIST OF TABLES 14 8023937 2019 10 11 SICK O P E R A T I N G I N S T R U C T I O N S ReLy EMSS3 35 Subject to change without notice...

Страница 36: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree...

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