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MAINTENANCE AND REPAIRS

8020065-ZSP4/2017-08-10|SICK

O P E R A T I N G I N S T R U C T I O N S | Master Data Analyzer

Subject to change without notice

Maintenance and repairs

The following maintenance work must be carried out at the specified time intervals:

Device

Maintenance task

Interval*

Performed by

Light grid

Cleaning the light grids

1x/month

Trained

personnel

Glass panel



Optical monitoring of the glass panel for foreign

bodies/damage



Visual inspection for contamination



Removal of residue from labels



Cleaning the glass panel

Daily

Trained

personnel

Display



Cleaning the display

4X/year

(or earlier if it

becomes

contaminated)

Trained

personnel

Housing



Cleaning housing internal space

As needed

Trained

personnel

IP camera



Cleaning the duct shield housing

4X/year

(or earlier if it

becomes

contaminated)

Trained

personnel

Cabling



Visual inspection of the electrical cabling and wiring for

damage

1x/year

Trained

personnel

* The intervals depend on the ambient conditions and degree of contamination. In addition, the intervals must be defined

according to how significant they are for the customer process.

Tab. 18: Maintenance intervals

Содержание Master Data Analyzer

Страница 1: ...O P E R AT I N G I N S T R U C T I O N S MASTER DATA ANALYZER Track and trace systems...

Страница 2: ...rademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names in this document m...

Страница 3: ...4 8 The operating entity s responsibilities 18 2 5 Protecting the environment 19 2 5 1 Power consumption 19 2 5 2 Disposal after final decommissioning 19 3 System description 20 3 1 Scope of delivery...

Страница 4: ...3 2 Transferring the controller to a SOPAS project 57 6 3 3 Loading device drivers into the SOPAS project 57 6 3 4 Setting the controller to online 59 6 4 Configuring the MDA in SOPAS 60 6 4 1 Incorp...

Страница 5: ...ode scanning 90 7 7 Performing mobile measurements 91 7 8 Using the sliding table with rechargeable battery 91 7 9 Configuration 92 7 9 1 Logging into the configuration area 92 7 9 2 General settings...

Страница 6: ...6 10 1 Data sheets 116 10 1 1 System data sheet 116 10 1 2 Data sheet for the IDM26x hand held scanner wired 116 10 1 3 IP camera Axis M3005 V 117 10 1 4 WLAN Ethernet port adapter FL WLAN EPA 117 10...

Страница 7: ...installation maintenance and replacement of components Qualified personnel such as service technicians or industrial electricians Commissioning Qualified personnel such as service technicians or indus...

Страница 8: ...ion about the features of a device application tips or other useful information Instructions that must be carried out in the described order are referred to as step by step instructions and are indica...

Страница 9: ...ic knowledge of how to use an HTML browser e g Internet Explorer to access the online help Basic knowledge of 1D 2D code technology Basic knowledge of the Windows operating system used Tab 2 Qualified...

Страница 10: ...after commissioning The majority of the images and screenshots in these operating instructions visualize the Master Data Analyzer in the operating mode with bar code scanning 2 3 Intended use The Mas...

Страница 11: ...he example here shows a risk of injury resulting from electrical current WARNING Denotes a potentially dangerous situation that may result in severe to fatal injuries The symbol shown on the left hand...

Страница 12: ...icular The accident prevention regulations and work safety regulations Any other relevant safety regulations The manufacturer and user of the system are responsible for coordinating and complying with...

Страница 13: ...y company work operation and safety regulations 2 4 4 1 Danger due to electrical current HAZARD Risk of injury due to electrical current The Master Data Analyzer is connected to the power supply AC 10...

Страница 14: ...your personal protective equipment WARNING Risk of injury due to components falling over The side panels and lid of the transport crate are heavy and difficult to handle Falling objects pose a risk of...

Страница 15: ...e the table against rolling away Make sure that all four adjustable feet are completely on the tabletop 2 4 4 3 Risks during operation WARNING Risk of injury and or damage caused by faulty operation R...

Страница 16: ...or in areas used by people can pose a risk Measures Lay the connecting cables for the hand held scanner and the voltage supply so that there is no risk of people tripping over them and the cables are...

Страница 17: ...es not move accidentally during maintenance and repair work NOTE Claims under the warranty rendered void If the device is opened any warranty claims against SICK AG will be void Measure Do not open th...

Страница 18: ...principles The table must be secured against rolling away A sliding table is available as an accessory 2 4 7 Protective equipment The operating entity must wear personal protective equipment PPE in ac...

Страница 19: ...ed centrally with voltage via a power cable The MDA s typical power consumption in running operation is around 36 watts 2 5 2 Disposal after final decommissioning SICK does not currently take back dev...

Страница 20: ...Data Analyzer MDA800 with a monitoring length of 800 mm 1079163 Master Data Analyzer MDA650 Image with a monitoring length of 650 mm and a fixed IP camera 1079164 Master Data Analyzer MDA800 Image wit...

Страница 21: ...r for recording the measurement data and emitting the measurement results to the customer s system 5 One display for visualizing the measurement results 6 One IP camera only for MDA650 Image MDA800 Im...

Страница 22: ...sfer the force to the weighing cells installed on the corners The glass panel made of safety glass makes sure the force is distributed evenly on all four corners The scales display only visualizes the...

Страница 23: ...id The vertical light grid s sender is secured to the frame with two handles Fig 7 Measurement gantry with light grids A wire draw encoder mounted in the housing interior supplies the positional data...

Страница 24: ...ts are transmitted via the Ethernet interface to the higher level customer system 5 Display The display is the system s central visualization unit It displays the measured values from the various comp...

Страница 25: ...odule The WLAN Ethernet Port Adapter which is available as an accessory for the controller housing enables the Ethernet interface to be connected wirelessly to a WLAN access point This enables measure...

Страница 26: ...data can be recorded at any chosen location e g right on the high bay racking A WLAN adapter must be connected in this case The measurement process depends on the operating mode in question Fig 14 Me...

Страница 27: ...Fig 15 Marked measurement field on the glass panel Bar code reading only for operating mode with bar code scanning The wired hand held scanner identifies the object and transmits the shipping number t...

Страница 28: ...er of interrupted light beams on the receiver lines can be used to detect the profile of the object The change in the number of beams on the receiver lines as a result of the shadowing is transmitted...

Страница 29: ...in gauge weighing cells use the physical principle that an electrical conductor changes its electrical resistance as a result of mechanical changes Fig 18 Operating principle Weighing process If a loa...

Страница 30: ...idual systems to the respective object Depending on the system variant the output of measured values are sent to the higher level customer system via Ethernet LAN or via a WLAN access point When using...

Страница 31: ...ugh space at the operation site for the following activities Operating the system Cleaning repair and service Ethernet connection requirements In the operating mode without bar code scanning a permane...

Страница 32: ...6 Status indicators Light grids senders LEDs on the MLG 2 receiver No LED indicator Description 1 Green Green LED permanently on Supply voltage on Green Green LED off Supply voltage off or too low 2...

Страница 33: ...cators The wired hand held scanner has an LED to display the operational and reading status Fig 21 Status indicators Hand held scanner LED indicator Description Blue LED is permanently blue Supply vol...

Страница 34: ...s yellow red if the network connection is not available or has been lost Tab 9 Status indicators IP camera 3 5 4 Status indicators Display The display is used to visualize the measurement results as w...

Страница 35: ...r Status Description PWR Green On Supply voltage is on Flashing Supply voltage is too low Off Supply voltage is not on Blue purple red Blue light A WLAN connection has been established Purple The devi...

Страница 36: ...Data Analyzer has two Ethernet interfaces Name Description Data The measurement results are transmitted to the customer s higher level system using the Data Ethernet data interface The TCP IP and FTP...

Страница 37: ...iately stored These symbols must be observed Icon Meaning Transport the crate with this side facing up The contents of this transport crate are fragile Keep dry Do not place anything on top of this bo...

Страница 38: ...ng transport tipping or falling loads pose a risk of severe injury or damage to property Measures Only use lifting equipment which is suitable for the weight and dimensions of the freight Make sure th...

Страница 39: ...hoes in addition to your personal protective equipment WARNING Risk of injury when lifting heavy objects There is a risk of injury when lifting heavy objects Depending on the system variant the MDA we...

Страница 40: ...ranty The steps should be repeated in reverse order if the package is to be sent back NOTE Disposing of the packaging The packaging used for the Master Data Analyzer is made from wood and plastic The...

Страница 41: ...evere crushing or even loss of limbs There is also the risk of inflicting damage to the device Measures Place the device on a sufficiently stable and steady table Secure the table to prevent rolling a...

Страница 42: ...sufficient size and secured against rolling away A non slip base is recommended Make sure that all four adjustable feet are completely on the tabletop 2 Align the Master Data Analyzer You can use a sp...

Страница 43: ...ownwards and tighten the screws once again The transport locks remain on the housing and can be returned to their initial position in case the device is transported again Fig 28 Removing the transport...

Страница 44: ...MDA800 Image the IP camera is pre installed on the upper frame of the measurement gantry No further mounting work is required 4 5 2 Mounting the WLAN module A WLAN module is available as an accessory...

Страница 45: ...s or equipment and they must comply with the electrical regulations Improper handling of live devices may lead to severe personal injury or death by electric shock Measures Electrical installation and...

Страница 46: ...and Ethernet Fig 30 Hand held scanner connected as standard The IP camera is also already connected for the MDA650 Image MDA800 Image devices The connecting cable is fed into the controller housing by...

Страница 47: ...A 3 Cable with male connector for connection to the power network The delivery includes adapters for all types of male connectors used around the world Tab 15 Power supply unit with connecting cables...

Страница 48: ...cable to a free Ethernet female connector for the target network 3 Establish the Ethernet connection to the target network 5 4 Connecting the sliding table with rechargeable battery If you would like...

Страница 49: ...n M12 plug connector on both sides 1 Connect the M12 female connector on the WLAN adapter to the Power male connector 2 Connect the other end of the cable to the WLAN Power M12 female connector on the...

Страница 50: ...ve the notes provided in chapter 2 Safety 6 1 Starting the MDA 6 1 1 Starting up the MDA Connect the voltage supply Insert the male connector on the connecting cable into the socket All system compone...

Страница 51: ...ll be off If the yellow LED flashes the signal that is being received is too weak A teach in process must be carried out see chapter 7 9 2 3 Performing teach in Checking whether objects are detected M...

Страница 52: ...and the factory default IP address of 192 168 0 32 In order for the MDA to be automatically located by the configuration software the configuration PC must also be in the same address range The IP add...

Страница 53: ...search field and start the search 3 Download the latest version of the SOPAS Engineering Tool software and save this in a temporary directory on the configuration PC 4 Start the installation by doubl...

Страница 54: ...4 6 2 4 Launching SOPAS You have already connected the configuration PC to the Ethernet switch Launch SOPAS The corresponding icon is located in the Windows start menu and on the desktop by default Th...

Страница 55: ...e search to add the MDA controller to the project Configuring the device search 1 Click the Search settings button The Connection Wizard starts This helps you to establish a link with a connected devi...

Страница 56: ...e following pages of the wizard by pressing Next each time and click Complete to finish configuring the search settings If the number ranges for the configuration PC and the MDA controller match then...

Страница 57: ...ransfer by double clicking on the list entry or dragging and dropping The transferred controller is displayed in the left hand window as a tile A notification will appear if the device drivers for the...

Страница 58: ...get the device drivers from Load the device drivers from the device and select the Device upload option 4 Click OK to confirm The device drivers are downloaded and installed in the SOPAS project It c...

Страница 59: ...roller at the factory are transferred to the SOPAS project and then adapted to the requirements of the relevant application there Fig 39 Loading standard parameters into the SOPAS project 1 Click the...

Страница 60: ...oller are compiled together in a corresponding device description for the SOPAS configuration software The project tree of the device description is used as an aid for configuration Configuring the pa...

Страница 61: ...ng the IP address 1 In the project s tree structure select the function Parameter Network Interfaces IOs Ethernet 2 Please issue a static IP address Please therefore leave the default input Static unc...

Страница 62: ...he project window Following the change to the IP address for the data interface the device tile has the status Offline 2 Connect the SOPAS project by double clicking the device tile with the MDA s con...

Страница 63: ...erver to which the measurement results should be transferred Data host FTP port Add the port that should be used to connect to the server Data host FTP username Data host FTP password Enter the FTP us...

Страница 64: ...t be permanently saved in the controller 1 To do this click on the Permanently Save icon in the SOPAS toolbar The configuration is transferred to the MDA s controller and saved there permanently 2 The...

Страница 65: ...rement gantry over the test object Rotate the test object in different directions and perform a measurement in each position Displaying measurement results All measurement results are listed on the di...

Страница 66: ...ement Like the data with the measurement data the image files are transmitted to the customer s interface via the Ethernet interface where they are addressed accordingly The directories are defined in...

Страница 67: ...accessible via a web browser Connecting the configuration PC to the WLAN module Establish a direct connection between the WLAN module and the configuration PC Fig 41 Connecting the configuration PC t...

Страница 68: ...the instructions on proper operation Only use the system in perfect working order and for its intended purpose keeping safety and potential dangers in mind and in compliance with the operating instru...

Страница 69: ...oor in areas used by people can pose a risk Measures Lay the connecting cables for the hand held scanner and the voltage supply so that there is no risk of people tripping over them and the cables are...

Страница 70: ...d The display is mounted to a pole The pole is fixed to the controller housing with two brackets Unscrew the fixing screws for the brackets Fig 42 Adjusting the display and operating position of the m...

Страница 71: ...iding table with rechargeable battery please read chapter 7 8 Using the sliding table with rechargeable battery Component self test All system components of the Master Data Analyzer are started up and...

Страница 72: ...measurement The graphic display on the right hand side shows a 2D view of the measured object The symbols to the right of the measurement window enable you to switch between a 2D display from above an...

Страница 73: ...to the customer server Visualizes the connection status A green symbol means that a connection to the customer server has been established and that data can be emitted to the customer system over the...

Страница 74: ...hange without notice 74 7 2 4 Moving the measurement gantry to a start position The measurement gantry must be located in the start position before the first measurement If you haven t already done so...

Страница 75: ...ade up of several parts However these parts must all be recognized as one object The entire object has to be within the measurement field clear glass area Fig 45 Placing the entire measuring object on...

Страница 76: ...ld scanner or entered manually The bar code is the starting signal for a new measurement process When the bar code is scanned the system generates a new measurement data set The bar code and the measu...

Страница 77: ...creen s user interface touch the Barcode field or the symbol with your finger A keyboard will then appear on the touchscreen 2 Enter the bar code using the displayed keyboard Where appropriate you can...

Страница 78: ...be added to this dataset during the volume measurement process 7 3 1 2 Weighing the object only for the operating mode without bar code scanning In the operating mode without bar code scanning the me...

Страница 79: ...e saying that you require a valid bar code or stable weight before you can proceed Recording the object dimensions 1 Hold the measurement gantry using the handles and slowly move it over the object Th...

Страница 80: ...nts You will receive an error message if the measurement could not be successfully completed For example this may be the case if The entire object is not placed on the measurement field The object to...

Страница 81: ...switch between the two 2D displays To do so press the symbols to the right of the measurement field The top view also visualizes the smallest enveloping cuboid the box volume 7 3 3 3 Displaying the m...

Страница 82: ...the MSC800 controller via the defined interface The transmitted measured values remain on the display 7 4 1 2 Saving measurement data internally only for operating mode with bar code scanning If the...

Страница 83: ...t your system still has sufficient memory space available Please check the circle symbol for the storage status for this purpose Icon Meaning Green symbol The internal memory is empty or contains a no...

Страница 84: ...green but for example the user does not have write access to the FTP directories to store the measurement data How to proceed 1 Press OK to confirm you have seen the notification 2 The symbol for the...

Страница 85: ...ring a server connection manually Manually attempting to restore a connection to the customer server is particularly important in the operating mode without bar code scanning as the measurement data m...

Страница 86: ...asurement The data can also be transmitted at a later point once the device has been reconnected to the server Moving the measurement gantry to the end position 1 Move the measurement gantry to a posi...

Страница 87: ...3 1 Starting the measurement process The graphic display of the measured values is reset In the operating mode with bar code scanning the measurement window now contains the scanned bar code and the...

Страница 88: ...lume measurement Press OK to confirm you have seen the error message The window containing the message closes If you accidentally close the window without having read the error message you can display...

Страница 89: ...table weight is displayed 4 Move the measurement gantry over the object Once the volume has been measured all measured values appear on the display and are transmitted by the MSC800 controller to the...

Страница 90: ...only for operating mode without bar code scanning In the operating mode without bar code scanning the following error message appears if you have placed an object on the measurement field and performe...

Страница 91: ...e MDA is transported on a sliding table Hands may be crushed between the measurement frame and the side recesses in the housing Measures Use cable ties to secure the handles of the measurement gantry...

Страница 92: ...password As the end customer you will be able to access the GENERAL and VIEW tabs with the following user levels Tab Setup User level Password GENERAL Program interface language Zero point correction...

Страница 93: ...storting the measurement result It also helps to eliminate smaller measuring tolerances when weighing Tap the Tare button in the configuration window The weight displayed on the weighing scales displa...

Страница 94: ...2 receivers will briefly illuminate one after the other The yellow LED flashes slowly during the teach in process 2 If the teach in process has been successful the yellow LED on the receiver will go o...

Страница 95: ...level by entering the relevant password servicelevel The configuration area opens with the two GENERAL and VIEW tabs 3 Switch to the VIEW tab Adjusting settings The top view visualizes the smallest e...

Страница 96: ...contamination Removal of residue from labels Cleaning the glass panel Daily Trained personnel Display Cleaning the display 4X year or earlier if it becomes contaminated Trained personnel Housing Clean...

Страница 97: ...to work on electrical systems or equipment and they must comply with the electrical regulations Improper handling of live devices may lead to severe personal injury or death by electric shock Measure...

Страница 98: ...be rectified immediately Measures Report any loose or damaged cables to the maintenance team without delay Inspecting the linear guides As opposed to a sliding guide linear guides are hardly subject...

Страница 99: ...ght emitting diode on the receiver The yellow LED also displays the same flashing behavior during the teach in process The contamination warning is shown on the display see also chapter 9 2 1 Status i...

Страница 100: ...ng this may unintentionally trigger functions and malfunctions 2 Carefully wipe the areas that require cleaning with a clean dry microfiber cloth Use small circular movements when doing so Fig 50 Clea...

Страница 101: ...internal housing area The internal housing area is largely protected against moisture and dust or dirt particles due to the brushes located in the long sides of the openings in the housing Nevertheles...

Страница 102: ...nd securing it in place 1 Move the measurement gantry to the start position on the controller housing Fig 51 Cleaning Internal housing area preliminary work In this position the measuring wire from th...

Страница 103: ...nting the glass panel 1 Carefully place the glass panel back on the four connecting bolts 2 Re tighten the four knurled screws 3 Release the measurement gantry from its fixing Performing teach in It i...

Страница 104: ...ision of a qualified electrician is permitted to work on electrical systems or equipment and they must comply with the electrical regulations Improper handling of live devices may lead to severe perso...

Страница 105: ...Remove the connecting cable from the faulty hand held scanner Fig 53 Replacing components Hand held scanner Connecting a replacement device 1 Insert the connecting cable into the replacement device u...

Страница 106: ...e using the four fixing screws 3 Reconnect the cables and screw the plug connector in place 4 Ensure that the cables are securely fastened 8 2 3 Replacing the glass panel The glass panel is available...

Страница 107: ...measurement gantry so that it does not move accidentally during the cleaning process Removing the glass panel 1 Unscrew and remove the four knurled screws which are used to mount the glass panel on th...

Страница 108: ...dust shield housing Fig 58 Replacing components IP camera Removing the dust shield housing 2 Detach the dust shield housing from the camera The Ethernet connection cable is now accessible Fig 59 Repla...

Страница 109: ...es and remove these from the WLAN module 2 Unscrew both fixing screws In doing so hold the device with one hand Fig 61 Replacing components WLAN module 3 Remove the WLAN module from the controller hou...

Страница 110: ...orage status and connection status The status messages are broken down into Info Warning and Error messages Warning messages are yellow while Error messages are red Green status messages document prop...

Страница 111: ...he defined interface 9 2 1 2 Overview of status messages The following tables provide an overview of all system messages with their error codes and a description of the error Messages about the system...

Страница 112: ...upper measurement area Please place the item in the measurement area Error 00000040 Measurement error Item outside of rear measurement area Please place the item in the measurement area Error 00000080...

Страница 113: ...messages Measurement status In the operating mode with bar code scanning messages regarding the storage status show whether or not there is sufficient space in the temporary memory bank Color Level Co...

Страница 114: ...9 2 2 Status indicators for components This section explains what the fault indicators for the individual components mean and how to respond to them Fault indication on the light grids If the red LED...

Страница 115: ...oblem Cause Remedy PWR green Supply voltage Supply voltage is not on Please also observe the operating instructions from the device manufacturer Red Device error Fault LAN Yellow Ethernet connection N...

Страница 116: ...m x 600 mm Object rotation Omni Maximum object weight Up to 30 kg Minimum object weight 20 g Accuracy of the electronic scales 0 005 kg up to 15 kg 0 01 kg up to 30 kg Supply voltage AC 100 264 V 50 6...

Страница 117: ...is M3005 V fixed alignment dome network camera Mounting type Fixed alignment Triggering Upon measurement of the front edge of the object Resolution in pixels 800 x 800 1920 x 1080 Supply voltage Power...

Страница 118: ...aster Data Analyzer Subject to change without notice 118 10 2 Dimensional drawings Fig 62 Dimensional drawings of the MDA650 MDA800 10 3 Spare parts list Part number Spare part 6050652 Hand held scann...

Страница 119: ...ale 000081212 Weight value is zeroed if the measurement was not legal for trade if there was an error Separator 1 5 Unit weight OWU 1 Units of weight g Separator 1 6 Scale error connection Byte 1 of S...

Страница 120: ...uring secure transportation 37 Tab 14 Connections on the controller housing 46 Tab 15 Power supply unit with connecting cables 47 Tab 16 Checking operational readiness 50 Tab 17 User levels and standa...

Страница 121: ...ults 30 Fig 20 Status indicators Light grids 32 Fig 21 Status indicators Hand held scanner 33 Fig 22 Status indicators IP camera 34 Fig 23 Status indicators Display 34 Fig 24 Status indicators WLAN mo...

Страница 122: ...Touchscreen display 100 Fig 51 Cleaning Internal housing area preliminary work 102 Fig 52 Cleaning Internal housing area removing the glass panel 102 Fig 53 Replacing components Hand held scanner 105...

Страница 123: ...Delivery 37 Dimensional drawings 118 Display 24 Adjusting the height 70 Adjusting the user language 93 Cleaning 100 Replacing 105 Rotating 70 Status indicators 34 Disposal 19 E Electrical installation...

Страница 124: ...canning 26 Operating principle 26 Operation 68 Operational readiness 50 Output of measured values 30 P Packaging 37 Power consumption 19 PPE 18 Project planning 31 Protective devices 17 Protective equ...

Страница 125: ...up 7 Teach in Display 93 Technical specifications 116 Test run 65 The operating entity s responsibilities 18 Transport 38 V Visual inspections 98 Visualization 30 W Weighing process 29 Wire draw encod...

Страница 126: ...11 APPENDIX 8020065 ZSP4 2017 08 10 SICK O P E R A T I N G I N S T R U C T I O N S Master Data Analyzer Subject to change without notice 126...

Страница 127: ...APPENDIX 11 127 8020065 ZLP4 2017 08 10 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Master Data Analyzer...

Страница 128: ...Mail support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand...

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