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ELECTRICAL INSTALLATION

8017621/ZPQ5/2017-08-15|SICK

S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S | AOS502 STS

Subject to change without notice

6.2

Input and output signals of the AOS502 STS system

All output signals of the AOS502 STS are provided in the Flexi Soft control.
The arrangement of the output signal always depends on the actual configuration.
Depending on the requirement, three different configurations are provided for the system.

Output signals of configuration 1

Expansion module

Output (Flexi Soft)

Function

XTIO 1

Stop LMS 1

boom and crane-to-crane collision protection

Stop LMS 2

boom and crane-to-crane collision protection

Warning/Speed reduction LMS 1

boom

Warning/Speed reduction LMS 2

boom

XTIO 2

Not connected

Test error LMS 1 or LMS 2

(flashing)

Contamination LMS 1 or LMS 2

(flashing)

Test command on LMS 1 and LMS 2

Tab. 6: Output signals of configuration 1

Output signals of configuration 2

Expansion module

Output (Flexi Soft)

Function

XTIO 1

Stop LMS 1

boom

Stop LMS 2

boom

Stop LMS 1, crane-to-crane collision protection

Stop LMS 2, crane-to-crane collision protection

XTIO 2

Warning/Speed reduction boom

(common output)

Test error LMS 1 or LMS 2

(flashing)

Contamination LMS 1 or LMS 2

(flashing)

Test command on LMS 1 and LMS 2

Tab. 7: Output signals of configuration 2

Output signals of configuration 3

Expansion module

Output (Flexi Soft)

Function

XTIO 1

Stop LMS 1,

boom/crane-to-crane collision protection

Stop LMS 2,

boom/crane-to-crane collision protection

Not connected

XTIO 2

Warning/Speed reduction boom

(common output)

Test error LMS 1 or LMS 2

(flashing)

Contamination LMS 1 or LMS 2

(flashing)

Test command on LMS 1 and LMS 2

Tab. 8: Output signals of configuration 3

Содержание AOS502 STS

Страница 1: ...S U P P L E M E N T A R Y O P E R AT I N G I N S T R U C T I O N S AOS502 STS Object Detection Systems...

Страница 2: ...trademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names in this document...

Страница 3: ...16 4 2 1 Size and alignment of the fields for crane to ship collision protection 16 4 2 2 Size and alignment of the fields for crane to crane collision protection 17 4 2 3 Size and position of the tes...

Страница 4: ...Q5 2017 08 15 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS Subject to change without notice 8 Electrical wiring diagram 33 9 Appendix 37 9 1 List of tables 37 9...

Страница 5: ...allation commissioning operation and maintenance of the AOS502 STS object detection system The supplementary operating instructions for the AOS502 STS object detection system are only valid in conjunc...

Страница 6: ...operating the system Further information about the device components used in the AOS502 STS can be found in the accompanying operating instructions For carrying out the configuration and diagnostics...

Страница 7: ...of a certain function or technical measure Notes provide information about the features of a device application tips or other useful information Instructions that must be carried out in the described...

Страница 8: ...ation and all applicable safety guidelines and is familiar with all relevant country specific occupational safety regulations work safety regulations guidelines and generally accepted technical rules...

Страница 9: ...onnel in accordance with these supplementary operating instructions The AOS502 STS object detection system is not a safety device for human protection and it therefore does not comply with any safety...

Страница 10: ...the delivery includes all components listed on the delivery note Part No Quantity Description 1064545 1 AOS502 STS Consisting of Laser scanner 1057618 2 LMS511 10100S02 laser scanner 2063034 2 Connect...

Страница 11: ...and can be output via a shared application diagnostic output The laser scanners are also equipped with an internal heater The Flexi Soft control The Flexi Soft control for the AOS502 STS system consis...

Страница 12: ...g object detection system whose functionality as a whole is monitored by the Flexi Soft control During later movement by a boom gantry travel the system prevents collisions with exposed ship superstru...

Страница 13: ...ed in the monitored area the system sends a slow down signal warning signal to the crane followed by a stop signal in case the crane is to continue traveling For this purpose the output signals of the...

Страница 14: ...ted and which switching output is addressed Evaluation cases can be activated via input signals depending on the required scenarios Ten different evaluation cases can be configured and permanently sav...

Страница 15: ...s of the assigned monitoring field to the respective inputs of the Flexi Soft control The Flexi Soft control analyzes the status signals from the laser scanners based on the stored monitoring scenario...

Страница 16: ...pecific dimensions The pre assignment assumes that the laser scanner is positioned roughly in the center of the monitored area Fig 6 Size and alignment of the fields for crane to ship collision protec...

Страница 17: ...e completely covered A suitable layout for a stopping field can therefore not be determined That is why the evaluation cases and the stopping fields for the crane to crane collision protection are pre...

Страница 18: ...with a flat area of the crane body In the figure below one of the crane girders is used as the test target Fig 10 Crane leg as test target The test fields are pre defined They are formed as triangles...

Страница 19: ...ulting from mechanical movements In order to avoid reflections on the surface of the external test target the area of the test target must not be covered with a glossy coating Ideally the test target...

Страница 20: ...allelism result in unintended shutdowns or detection failures X control points Fig 14 Incorrect scan plane from the side Checking that the scan plane is correct The scan plane can be correctly aligned...

Страница 21: ...e inclination is subject to the selected mounting position The further the laser scanner is mounted from the lower edge the greater the inclination must be The figure below illustrates the pre set fie...

Страница 22: ...ner This ensures reliable detection Fig 16 Mounting the laser scanners central position on the boom Positioning the laser scanners centrally does not impair the lateral crane to crane collision protec...

Страница 23: ...s all the way along the laser scanners 1 must be positioned above the rails for the trolley 2 Fig 18 Mounting the laser scanners boom with full travel trolley For this type of mounting the laser scann...

Страница 24: ...ne frame that would be suitable for use as a test target If none can be found mount a suitable test target 5 3 Mounting the Flexi Soft control The Flexi Soft control is situated in a suitable location...

Страница 25: ...n between the Flexi Soft control and the individual laser scanners is established by means of Already existing and suitable cables or Individual installation cables from the Flexi Soft control to the...

Страница 26: ...box on the LMS with screw terminals Refer to the figure below for the pin assignment in the connection box terminal block Fig 23 Connection of the local terminal box suggestion The jumpers between ter...

Страница 27: ...n box Cable no in picture Laser scanner connection 1 I O cable 2 Data Input cable 3 Voltage supply Tab 5 Connecting the laser scanner to the connection box 6 1 2 Connection by means of distributor box...

Страница 28: ...via the local distributor distributor box to the laser scanner The voltage supply ground and control input of the laser scanner in question are routed together as one signal Shielded cables must alwa...

Страница 29: ...ed to be taken into account Check the performance of the power supply unit With long cables also take the voltage drop that occurs when the heater is in operation into account Depending on the length...

Страница 30: ...MS 2 flashing Q3 Contamination LMS 1 or LMS 2 flashing Q4 Test command on LMS 1 and LMS 2 Tab 6 Output signals of configuration 1 Output signals of configuration 2 Expansion module Output Flexi Soft F...

Страница 31: ...and crane to crane_common WARNING output fsp Tab 9 Configuration files for download Assignment of the input signals The input assignment is the same for all configurations Expansion module Input Flex...

Страница 32: ...ou can find additional information on downloading the configuration files with the Flexi Soft Designer in the AOS Prime operating instructions or in the separate Flexi Soft QuickStart instructions on...

Страница 33: ...ELECTRICAL WIRING DIAGRAM 8 33 8017621 ZPQ5 2017 08 15 SICK Subject to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS 8 Electrical wiring diagram...

Страница 34: ...8 ELECTRICAL WIRING DIAGRAM 34 8017621 ZPQ5 2017 08 15 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS Subject to change without notice...

Страница 35: ...ELECTRICAL WIRING DIAGRAM 8 35 8017621 ZPQ5 2017 08 15 SICK Subject to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS...

Страница 36: ...8 ELECTRICAL WIRING DIAGRAM 36 8017621 ZPQ5 2017 08 15 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS Subject to change without notice...

Страница 37: ...Pre configured evaluation cases and switching signals 14 Tab 3 Field sizes for crane to ship collision protection 16 Tab 4 Field sizes for the test fields 18 Tab 5 Connecting the laser scanner to the...

Страница 38: ...sition of the test fields 18 Fig 12 Alignment of the test target on the crane body 19 Fig 13 Parallelism of the scan plane from the side 20 Fig 14 Incorrect scan plane from the side 20 Fig 15 Inclinat...

Страница 39: ...APPENDIX 9 39 8017621 ZPQ5 2017 08 15 SICK Subject to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS...

Страница 40: ...Mail support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand...

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