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Post-Mix BIB Dispensing System 

 

The Post Mix BIB Dispensing system consists of the BIB package and the SHURflo BIB Gas pump. The 

BIB package works in conjunction with the Shurflo gas pump to supply syrup to the dispenser.

  

 

 

 

Typical Bag In Box Dispensing System

 

 

The BIB package, consists of a non pressurized 5 gallon (20 liter) flexible bag (other sizes are 
available), composed of polyethylene and metallized polyester, held inside and supported by a carton 

box. The polyethylene film, approved by the FDA, is in contact with the syrup in addition to providing 
the bag strength. The metallized polyester film provides an oxygen barrier to the bag for extended 
shelf life of product.

 

The SHURflo pump is driven by CO

2

, compressed air or nitrogen regulated to a proper pressure to 

supply the system between 20 and 85 psi (1.5 - 5.9 bar). The compressed gas only runs the pump 

and never comes in contact with the product. The pressurized line from the pump propels the liquid or 
syrup to the dispensing unit. The pump eliminates the need for check valves and manifolds used in 

transfer tank systems. The separation of the gas and liquid avoids contamination, foaming and 
purging of the liquid outlet lines when the BIB is empty. The Shurflo BIB pump ensures drink quality 
from the first drink to the last.

 

 

The SHURflo pump is compatible with all types of dispensing equipment

.

 

When designing a Post Mix BIB Dispensing System there are certain points to be taken into 

consideration to ensure long-term operation of the p ump and maximizing space efficiency. 

 

 

BIB Gas Pump Pumping Capability 
Beverage dispensing systems have inherent factors that determine the distance syrup can be 

delivered. Restrictions within the BIB system’s fluid path will affect pumping capability. Before 
deciding on a system tubing size, SHURflo recommends estimating system losses by considering the 

following:  

 

1.  Syrup viscosity and temperature (cold plate, re-circ., etc.).  
2.  Total syrup flow rate of dispensing valve(s) connected to a pump: add flow rate  of valve(s) 

connected to a single pump.  

Note:

 the number of pumps is at least one pump per flavor. If there are five flavors in the 

dispensing unit, you will need five pumps. 

 

3.  Inside diameter of the outlet/inlet tubing, fittings, etc.  

4.  Vertical and horizontal distance of the outlet tubing.  
 

Vertical tubing runs will reduce total tubing run length. To estimate the losses within the vertical 
distance, use the 

Maximum Horizontal Tubing Length by Viscosity Tables to

 Calculate the Maximum 

Pumping Distance

Содержание HeavyDuty Advantage BIB 94-360-00

Страница 1: ...uality drink at the dispenser head The above design configuration results in the greatest efficiency and lowest pressure drop every time the dispensing valve open and closes and thus insuring consiste...

Страница 2: ...97 mm Size FLOport 6 0 H x 5 9 W x 4 3 D 152 mm x 150 mm x 110 mm Displacement 3 4 oz 74 cc cycle Suction Lift Activated 20 in Hg 508 m bar wet 25 in Hg 847 m bar Maximum Operating Pressure 85 psi 5...

Страница 3: ...e compressed gas drives the pump and does not come in contact with the syrup The minimum gas pressure is 20 psi 1 4 bar and the maximum is 85 psi 5 8 bar The figures below illustrate the flow of gas a...

Страница 4: ...At equalization the pump stops Sold Out The pump operates only when there is an adequate supply of syrup Vacuum produced by the pump evacuates the syrup within the bag Once the preset vacuum point is...

Страница 5: ...d purging of the liquid outlet lines when the BIB is empty The Shurflo BIB pump ensures drink quality from the first drink to the last The SHURflo pump is compatible with all types of dispensing equip...

Страница 6: ...s Nitrogen or Clean Compressed Air Materials of Construction Polypropylene EPDM Santoprene 316 Stainless Steel Temperature Limits 34 120 F 1 1 49 C Weight 2 lbs 0 9 kg Size 7 9 H x 5 7 W x 3 8 D 171 m...

Страница 7: ...l Specifications Design Two Chamber Double Diaphragm Power Source CO2 gas Nitrogen or Clean Compressed Air Materials of Construction Polypropylene EPDM Santoprene 316 Stainless Steel Temperature Limit...

Страница 8: ...bow 3 8 plastic barb elbow 1 4 plastic barb Tee w check valve none yes 94 366 51 Blue High Altitude H D A syrup pump 3 8 SS barb elbow 3 8 plastic barb elbow 1 4 plastic barb elbow w check valve none...

Страница 9: ...poppet seals causing the pump to fail The cooler temperature causes the viscosity of the product to increase making the pump to work harder to move the same amount of syrup In ventilated areas only h...

Страница 10: ...meters longer than required to provide a service loop This allows the BIB rack to be moved for cleaning or service 5 Oetiker clamps All tubing connections must be secured with stainless steel stepless...

Страница 11: ...Maximum static gas pressure to the pump is 5 8 bar 85 psi minimum is 1 4 bar 20 psi Any time the pressure is changed on the BIB system the brix should be checked to ensure drink quality Notes Flow ra...

Страница 12: ...ates but will not prime dispenser valve open Consult Start up Procedure for proper priming Pump valves have no moisture dry Add water to the inlet port with pump stroking slowly Vacuum leaks at Q D ba...

Страница 13: ...specified To calculate the losses in the system in feet obtained the maximum horizontal tubing length in feet and multiply by 1 instead of 3 Example 1 The tables indicate that heavy soda syrup with 15...

Страница 14: ...Feet Meter Feet Meter 0 5 15 500 152 500 152 500 152 0 75 22 5 500 152 500 152 500 152 1 0 30 453 138 500 152 500 152 1 5 45 212 65 500 152 500 152 2 0 60 102 31 500 152 500 152 2 5 75 64 19 398 121...

Страница 15: ...Beverage Gas Pump ensures quality from the first drink to the last APPLICATION INFORMATION Beverage Gas Pumps are intended for soda syrups and low viscosity concentrates that do not contain solids The...

Страница 16: ...under vacuum SHURflo can recommend several other methods to meet the requirements for a particular installation including Pressurized Inlet Pumps or Accumulators Contact SHURflo for more information I...

Страница 17: ...to the pressure necessary to maintain the desired brix The most efficient gas usage occurs at 40 psi 2 8 bar MAXIMUM static gas pressure to the pump is 85 psi 5 8 bar minimum 20 psi 1 4 bar CAUTION F...

Страница 18: ...of time should be sanitized prior to being placed back in service CAUTION Never apply pressure to the pump s liquid i nlet Pressurized tanks may damage internal components if used to sanitize or purg...

Страница 19: ...s at Q D barb fitting clamps or inlet fitting o ring Excessive amount of air in B I B from improper packaging Air trapped in outlet tubing and or fluid chambers AIR IN INLET AND OR OUTLET TUBING Vacuu...

Страница 20: ...all SHURflo be liable for any indirect incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product or part This limited warranty covers beverage...

Страница 21: ...once vacuum above 20 in Hg 508 mm Hg is obtained When a new B I B is connected the vacuum drops the pump automatically resumes pumping PUMPING CAPABILITY Due to diversity of both the installations and...

Страница 22: ...22 2 77 23 153 47 Tomato 1 5 1 1 0 29 6 56 17 105 32 1 25 37 0 29 9 50 15 1 5 44 4 13 4 27 8 500 1000 cP FLOW RATE 3 8 10mm I D TUBING 1 2 13mm I D TUBING O J Natural 3 1 0Z SEC CC SEC FEET METER FEE...

Страница 23: ...ants syrup oil rust water etc Air compressors may be used with proper particle filters and moisture separators Air storage tanks should be drained weekly Pumps subjected to contaminated air are not co...

Страница 24: ...concentrate residue Turn OFF CO2 pressure to the pump 3 Prepare 1 gallon 3 8 L of detergent solution in a clean container Mix at the ratio of 1 oz 30 cc of detergent per each gallon of warm water a Pl...

Страница 25: ...date of manufacture The limited warranty will not apply to pumps that were improperly installed misapplied or not suitable with components of other manufactures The limited warranty will not apply to...

Страница 26: ...ired Activated at 20 in Hg 508 mm Hg 34 120 F 1 1 49 C 2 lbs 9 kg Standard plastic 1 4 6mm 90 Optional T or 90 plastic or brass All with internal check valve 3 8 13mm Barb Plastic 90 black Polypropyle...

Страница 27: ...PABILITY Variables within individual systems can affect total pumping distance A gas pumps ability to deliver condiment is limited by the physical demands of the dispensing system Prior to installing...

Страница 28: ...of 10 ft 3M with NO MORE than a 5 ft 1 5M vertical rise Tie wrap all tubing securely to prevent kinks or sags that inhibit performance or cause damage to the pump fittings Use new 1 4 6mm high pressur...

Страница 29: ...25 included with this manual will assure compliance with NSF listed sanitizing requirements for the SHURflo Particulate pump only Consult other equipment manufacturer s instructions for their sanitizi...

Страница 30: ...d to the repair or replacement of the product Warranty replacements will be shipped on a freight allowed basis SHURflo reserves the right to choose the method of transportation Pumps found not defecti...

Страница 31: ...0630 800 854 3218 562 795 5200 FAX 562 795 7564 Shipping 5900 Katella Ave Suite B Cypress CA 90630 SHURflo East 52748 Park Six Court Elkhart IN 46514 5427 800 762 8094 219 262 0478 FAX 219 264 2169 19...

Страница 32: ...ke slowly Once the pump is primed the regulator can be adjusted up 4 Continue dispensing syrup until all the air trapped within the tubing has been purged 5 Once the air has been purged adjust the CO2...

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