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911-532   Rev. A   03/02

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911-532   Rev. A   03/02

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LIMITED WARRANTY

SHURflo warrants FLOport Gas Pump model 

#

166-226-XX to be free from material

and workmanship defects (under normal use and service) for a period of five (5)
year from the date of manufacture.

The limited warranty will not apply to pumps that were improperly installed,
misapplied, or not suitable with components of other manufacturers.  The limited
warranty will not apply to pumps subjected to fluids that are incompatible with pump
materials, or pumps operated by a contaminated air supply.  SHURflo will not
warrant any pump that is physically damaged or modified outside the SHURflo
factory.

All FLOport gas pumps are to be returned to SHURflo Ltd

., 

West Sussex,

 

England, postage

prepaid.  Package returns carefully; SHURflo is not responsible for damage.
SHURflo's obligation under this warranty policy is limited to repair or replacement.
Pumps found not defective (under the terms of this limited warranty) are subject to
charges to be paid by the returnee for the testing and packaging of "tested good"
units.

No credit or labor allowances will be given to the returnee for pumps returned as
defective.  Warranty replacements will be shipped on a freight allowed basis.
SHURflo reserves the right to choose the method of transportation.

This limited warranty is in lieu of all other warranties, expressed or implied, and no
other person is authorized to give any other warranty or assume obligation or liability
on SHURflo's behalf.  SHURflo shall not be liable for any labor, damage or other
expense, nor shall SHURflo be liable for any indirect, incidental or consequential
damages of any kind incurred by the reason of the use or sale of any defective
product or part.  This limited warranty covers beverage products distributed within
the United States of America.  Other world market areas should consult with the
distributor for any deviation from this document.

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 ISO Certified Facility

            

R

a WICOR Company

            SHURflo reserves the right to update specifications, prices, or make substitutions.

SHURflo 

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5900 Katella Avenue

Cypress, CA 90630

(800) 854-3218  (562) 795-5200

FAX  (562) 795-7564

Shipping:

 5900 Katella Ave., Suite B

Cypress, CA 90630

SHURflo East

52748 Park Six Court

Elkhart, IN  46514-5427

((800) 762-8094

(219) 262-0478

FAX  (219) 264-2169

© 1998   Printed in USA

SHURflo Ltd.

Unit 5  Sterling Park

Gatwick Road, Crawley

West Sussex, RH10 2QT

United Kingdom

+44 1293 424000

FAX  +44 1293 421880

H.D.A. FLOport 

BEVERAGE GAS PUMP (166-226-XX)

Installation and Operation Manual

LIQUID OUTLET FITTING

REMOVAL / INSTALLATION:

1. 

Remove the CO

2

/gas inlet fitting*.

Operate the dispenser valve to relieve 

all

pressure within the outlet tubing.

2. 

Rotate the Locking Collar clockwise a ¼
turn and allow the Locking Collar and
outlet fitting to drop down.

3. 

Slide the fitting sideways through opening
in the Locking Collar.

4. 

Install in reverse order.

*Q.D. operation for CO

2

/ g a s   a n d  liquid

inlet  f i t t i n g s  illustrated on page: 3.

PUMPING CAPABILITY

Due to diversity of both the installations and equipment used within beverage
systems, it is difficult to calculate/predict total pumping distance.  The ability to
deliver fluid is limited by the dynamics of the fluid (flow) and pump displacement at
pressure. Consider the following factors when estimating pressure drop within a
beverage system.

 

Fluid viscosity and temperature.

 

Inside diameter of the inlet/outlet tubing, fittings, etc.

 

Total flow rate of valve(s) connected to a pump.

 

Horizontal distance of the outlet tubing.

 

The pressure drop per foot within vertical tubing runs is significant.  To estimate the
losses use the appropriate distance given by Max. Horz. Dist. Chart. Take 3% of that
distance.  Multiply the vertical distance by that number.  Subtract the product from the
original Max. Horz. distance.  The result is the total tubing run (includes vertical) that
should be attempted for that flow rate, tubing I.D., and viscosity.

MAXIMUM HORIZONTAL DISTANCE by VISCOSITY

TABLES ARE TO BE USED AS A GUIDELINE ONLY    

(Centipose = cP.)

SYRUP TYPE/VISCOSITY

FLOWRATE

10 

MM

 I.D. TUBING

Standard Sugar (15-30 cP.)

15 cc/sec
30 cc/sec

152+ meters

118 meters

Heavy Soda (30-45 cP.)

15 cc/sec
30 cc/sec

150 meters

73 meters

Diet soda syrups are substantially less viscous (3 cP.)  The tables above are the
results of tests conducted with 5.8 bar (to the pump), with a minimum of 2.38 bar at
the dispenser valve (to maintain brix).  Ambient temperature = 21°C.

Содержание HeavyDuty Advantage BIB 94-360-00

Страница 1: ...uality drink at the dispenser head The above design configuration results in the greatest efficiency and lowest pressure drop every time the dispensing valve open and closes and thus insuring consiste...

Страница 2: ...97 mm Size FLOport 6 0 H x 5 9 W x 4 3 D 152 mm x 150 mm x 110 mm Displacement 3 4 oz 74 cc cycle Suction Lift Activated 20 in Hg 508 m bar wet 25 in Hg 847 m bar Maximum Operating Pressure 85 psi 5...

Страница 3: ...e compressed gas drives the pump and does not come in contact with the syrup The minimum gas pressure is 20 psi 1 4 bar and the maximum is 85 psi 5 8 bar The figures below illustrate the flow of gas a...

Страница 4: ...At equalization the pump stops Sold Out The pump operates only when there is an adequate supply of syrup Vacuum produced by the pump evacuates the syrup within the bag Once the preset vacuum point is...

Страница 5: ...d purging of the liquid outlet lines when the BIB is empty The Shurflo BIB pump ensures drink quality from the first drink to the last The SHURflo pump is compatible with all types of dispensing equip...

Страница 6: ...s Nitrogen or Clean Compressed Air Materials of Construction Polypropylene EPDM Santoprene 316 Stainless Steel Temperature Limits 34 120 F 1 1 49 C Weight 2 lbs 0 9 kg Size 7 9 H x 5 7 W x 3 8 D 171 m...

Страница 7: ...l Specifications Design Two Chamber Double Diaphragm Power Source CO2 gas Nitrogen or Clean Compressed Air Materials of Construction Polypropylene EPDM Santoprene 316 Stainless Steel Temperature Limit...

Страница 8: ...bow 3 8 plastic barb elbow 1 4 plastic barb Tee w check valve none yes 94 366 51 Blue High Altitude H D A syrup pump 3 8 SS barb elbow 3 8 plastic barb elbow 1 4 plastic barb elbow w check valve none...

Страница 9: ...poppet seals causing the pump to fail The cooler temperature causes the viscosity of the product to increase making the pump to work harder to move the same amount of syrup In ventilated areas only h...

Страница 10: ...meters longer than required to provide a service loop This allows the BIB rack to be moved for cleaning or service 5 Oetiker clamps All tubing connections must be secured with stainless steel stepless...

Страница 11: ...Maximum static gas pressure to the pump is 5 8 bar 85 psi minimum is 1 4 bar 20 psi Any time the pressure is changed on the BIB system the brix should be checked to ensure drink quality Notes Flow ra...

Страница 12: ...ates but will not prime dispenser valve open Consult Start up Procedure for proper priming Pump valves have no moisture dry Add water to the inlet port with pump stroking slowly Vacuum leaks at Q D ba...

Страница 13: ...specified To calculate the losses in the system in feet obtained the maximum horizontal tubing length in feet and multiply by 1 instead of 3 Example 1 The tables indicate that heavy soda syrup with 15...

Страница 14: ...Feet Meter Feet Meter 0 5 15 500 152 500 152 500 152 0 75 22 5 500 152 500 152 500 152 1 0 30 453 138 500 152 500 152 1 5 45 212 65 500 152 500 152 2 0 60 102 31 500 152 500 152 2 5 75 64 19 398 121...

Страница 15: ...Beverage Gas Pump ensures quality from the first drink to the last APPLICATION INFORMATION Beverage Gas Pumps are intended for soda syrups and low viscosity concentrates that do not contain solids The...

Страница 16: ...under vacuum SHURflo can recommend several other methods to meet the requirements for a particular installation including Pressurized Inlet Pumps or Accumulators Contact SHURflo for more information I...

Страница 17: ...to the pressure necessary to maintain the desired brix The most efficient gas usage occurs at 40 psi 2 8 bar MAXIMUM static gas pressure to the pump is 85 psi 5 8 bar minimum 20 psi 1 4 bar CAUTION F...

Страница 18: ...of time should be sanitized prior to being placed back in service CAUTION Never apply pressure to the pump s liquid i nlet Pressurized tanks may damage internal components if used to sanitize or purg...

Страница 19: ...s at Q D barb fitting clamps or inlet fitting o ring Excessive amount of air in B I B from improper packaging Air trapped in outlet tubing and or fluid chambers AIR IN INLET AND OR OUTLET TUBING Vacuu...

Страница 20: ...all SHURflo be liable for any indirect incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product or part This limited warranty covers beverage...

Страница 21: ...once vacuum above 20 in Hg 508 mm Hg is obtained When a new B I B is connected the vacuum drops the pump automatically resumes pumping PUMPING CAPABILITY Due to diversity of both the installations and...

Страница 22: ...22 2 77 23 153 47 Tomato 1 5 1 1 0 29 6 56 17 105 32 1 25 37 0 29 9 50 15 1 5 44 4 13 4 27 8 500 1000 cP FLOW RATE 3 8 10mm I D TUBING 1 2 13mm I D TUBING O J Natural 3 1 0Z SEC CC SEC FEET METER FEE...

Страница 23: ...ants syrup oil rust water etc Air compressors may be used with proper particle filters and moisture separators Air storage tanks should be drained weekly Pumps subjected to contaminated air are not co...

Страница 24: ...concentrate residue Turn OFF CO2 pressure to the pump 3 Prepare 1 gallon 3 8 L of detergent solution in a clean container Mix at the ratio of 1 oz 30 cc of detergent per each gallon of warm water a Pl...

Страница 25: ...date of manufacture The limited warranty will not apply to pumps that were improperly installed misapplied or not suitable with components of other manufactures The limited warranty will not apply to...

Страница 26: ...ired Activated at 20 in Hg 508 mm Hg 34 120 F 1 1 49 C 2 lbs 9 kg Standard plastic 1 4 6mm 90 Optional T or 90 plastic or brass All with internal check valve 3 8 13mm Barb Plastic 90 black Polypropyle...

Страница 27: ...PABILITY Variables within individual systems can affect total pumping distance A gas pumps ability to deliver condiment is limited by the physical demands of the dispensing system Prior to installing...

Страница 28: ...of 10 ft 3M with NO MORE than a 5 ft 1 5M vertical rise Tie wrap all tubing securely to prevent kinks or sags that inhibit performance or cause damage to the pump fittings Use new 1 4 6mm high pressur...

Страница 29: ...25 included with this manual will assure compliance with NSF listed sanitizing requirements for the SHURflo Particulate pump only Consult other equipment manufacturer s instructions for their sanitizi...

Страница 30: ...d to the repair or replacement of the product Warranty replacements will be shipped on a freight allowed basis SHURflo reserves the right to choose the method of transportation Pumps found not defecti...

Страница 31: ...0630 800 854 3218 562 795 5200 FAX 562 795 7564 Shipping 5900 Katella Ave Suite B Cypress CA 90630 SHURflo East 52748 Park Six Court Elkhart IN 46514 5427 800 762 8094 219 262 0478 FAX 219 264 2169 19...

Страница 32: ...ke slowly Once the pump is primed the regulator can be adjusted up 4 Continue dispensing syrup until all the air trapped within the tubing has been purged 5 Once the air has been purged adjust the CO2...

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