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NOTE:

 

Bag connectors should 

never

 be left unconnected from bags due to health concerns.  The 

correct procedure for B-I-B replacement is that the bag connectors 

must

 be left connected until a new 

(full) box can be installed.  Bag connectors that are not connected to a bag may be the cause of a 
vacuum leak and improper pump operation. 

INSTALLATION GUIDELINES 

  The outlet port of the pump is mounted vertical/ up. 

  The pump is normally to be mounted at the same level or slightly higher than the B-I-B. 

  Use 1/2" or 3/8" I.D. [13 or 9.5mm] heavy wall (1/8" [3 mm]) clear, NSF listed vacuum tubing from the B-

I-B to the pump 

inlet

a)

 For low viscosity (

thin

) products (40 CPS), the 

maximum 

length of inlet tubing is 5 ft. [1.5M] with 

NO 

MORE

 than a 3 ft. [.7M] vertical rise. 

b)

 High viscosity (

thick

) products (over 500 CP.); require 1/2 I.D. [13mm] inlet tubing with a 

maximum

 

length of 1 ft. [.3M].  In some instances no vertical lift may be obtained, and the pump may need to be 
placed at the same level as the B-I-B fittment. 

NOTE:

  Restrictions and/or high inlet vacuum can evacuate air suspended in some condiments 

(degassing) or cause premature operation of the vacuum shut-off. 

  Use high pressure, NSF listed, braided tubing from the pump 

outlet

 to the dispenser equipment.  Use 

3/8" I.D. [9.5 mm] or 1/2" I.D. [13mm] tubing as necessary. 

a)

 For low viscosity (

thin

) products (40 CP.), the 

maximum

 recommended length of outlet tubing is 50 

ft. [15M] with

 NO MORE

 than a 10 ft. [3M] vertical rise. 

b)

 High viscosity (thick) products (over 500 CP.), will require 1/2 I.D. [13mm] outlet tubing with  a 

maximum 

length of 10 ft. [3M] with

 NO MORE 

than a 5 ft. [1.5M] vertical rise. 

  Tie-wrap all tubing securely to prevent kinks or sags that inhibit performance or cause damage to the 

pump fittings. 

  Use new 1/4" [6mm], high pressure braided tubing from the secondary CO

2

/air regulator to the pump.  

CAUTION

:  Pumps driven with CO

2

 are to be operated in well-ventilated areas.  If used in a confined area 

(basement, closet, cooler box, etc.), exhaust fans capable of changing the room air on a 
continuous basis should be used. 

NOTE

NEVER

 connect a transfer tank 

"system" in series with a B-I-B system.  Syrup 

contaminants in old  components may work their way through the air supply causing premature 
failure to the gas pump.  The gas used to drive the pump 

MUST

 be clean and contain no 

contaminants (syrup, oil, rust, water, etc.).  Air compressors may be used with proper particle 
filters and moisture separators.  Air storage tanks should be drained weekly.  Pumps subjected to 
contaminated air 

are not

 covered by warranty. 

START-UP PROCEDURE

 

1.

  Confirm that all tubing connections are properly clamped, fittings are tight, and tubing is not kinked. 

2.

  Connect the Q.D./inlet tube onto the bag fittment.  Adjust gas regulator to about 30 psi.[1.4 bar] 

allowing the pump to stroke slowly.  With high viscosity (thick) products (over 500 CP.), the particulate 
pump should be primed with a 

minimum

 gas pressure of 50 psi. [3.5 bar].  Operate the dispenser 

valve to relieve trapped air within the tubing. 

3.

  Once the air has been purged, adjust the CO

2

 regulator to achieve desired condiment delivery.  Set the 

regulator to the minimum pressure necessary to maintain the desired fluid delivery.  The most efficient 
gas usage occurs at 40 psi. [2.8 bar].  

Maximum

 (static) gas pressure to the pump is 70 psi.[4.7 bar], 

minimum 20 psi.[1.4 bar]. 

Содержание HeavyDuty Advantage BIB 94-360-00

Страница 1: ...uality drink at the dispenser head The above design configuration results in the greatest efficiency and lowest pressure drop every time the dispensing valve open and closes and thus insuring consiste...

Страница 2: ...97 mm Size FLOport 6 0 H x 5 9 W x 4 3 D 152 mm x 150 mm x 110 mm Displacement 3 4 oz 74 cc cycle Suction Lift Activated 20 in Hg 508 m bar wet 25 in Hg 847 m bar Maximum Operating Pressure 85 psi 5...

Страница 3: ...e compressed gas drives the pump and does not come in contact with the syrup The minimum gas pressure is 20 psi 1 4 bar and the maximum is 85 psi 5 8 bar The figures below illustrate the flow of gas a...

Страница 4: ...At equalization the pump stops Sold Out The pump operates only when there is an adequate supply of syrup Vacuum produced by the pump evacuates the syrup within the bag Once the preset vacuum point is...

Страница 5: ...d purging of the liquid outlet lines when the BIB is empty The Shurflo BIB pump ensures drink quality from the first drink to the last The SHURflo pump is compatible with all types of dispensing equip...

Страница 6: ...s Nitrogen or Clean Compressed Air Materials of Construction Polypropylene EPDM Santoprene 316 Stainless Steel Temperature Limits 34 120 F 1 1 49 C Weight 2 lbs 0 9 kg Size 7 9 H x 5 7 W x 3 8 D 171 m...

Страница 7: ...l Specifications Design Two Chamber Double Diaphragm Power Source CO2 gas Nitrogen or Clean Compressed Air Materials of Construction Polypropylene EPDM Santoprene 316 Stainless Steel Temperature Limit...

Страница 8: ...bow 3 8 plastic barb elbow 1 4 plastic barb Tee w check valve none yes 94 366 51 Blue High Altitude H D A syrup pump 3 8 SS barb elbow 3 8 plastic barb elbow 1 4 plastic barb elbow w check valve none...

Страница 9: ...poppet seals causing the pump to fail The cooler temperature causes the viscosity of the product to increase making the pump to work harder to move the same amount of syrup In ventilated areas only h...

Страница 10: ...meters longer than required to provide a service loop This allows the BIB rack to be moved for cleaning or service 5 Oetiker clamps All tubing connections must be secured with stainless steel stepless...

Страница 11: ...Maximum static gas pressure to the pump is 5 8 bar 85 psi minimum is 1 4 bar 20 psi Any time the pressure is changed on the BIB system the brix should be checked to ensure drink quality Notes Flow ra...

Страница 12: ...ates but will not prime dispenser valve open Consult Start up Procedure for proper priming Pump valves have no moisture dry Add water to the inlet port with pump stroking slowly Vacuum leaks at Q D ba...

Страница 13: ...specified To calculate the losses in the system in feet obtained the maximum horizontal tubing length in feet and multiply by 1 instead of 3 Example 1 The tables indicate that heavy soda syrup with 15...

Страница 14: ...Feet Meter Feet Meter 0 5 15 500 152 500 152 500 152 0 75 22 5 500 152 500 152 500 152 1 0 30 453 138 500 152 500 152 1 5 45 212 65 500 152 500 152 2 0 60 102 31 500 152 500 152 2 5 75 64 19 398 121...

Страница 15: ...Beverage Gas Pump ensures quality from the first drink to the last APPLICATION INFORMATION Beverage Gas Pumps are intended for soda syrups and low viscosity concentrates that do not contain solids The...

Страница 16: ...under vacuum SHURflo can recommend several other methods to meet the requirements for a particular installation including Pressurized Inlet Pumps or Accumulators Contact SHURflo for more information I...

Страница 17: ...to the pressure necessary to maintain the desired brix The most efficient gas usage occurs at 40 psi 2 8 bar MAXIMUM static gas pressure to the pump is 85 psi 5 8 bar minimum 20 psi 1 4 bar CAUTION F...

Страница 18: ...of time should be sanitized prior to being placed back in service CAUTION Never apply pressure to the pump s liquid i nlet Pressurized tanks may damage internal components if used to sanitize or purg...

Страница 19: ...s at Q D barb fitting clamps or inlet fitting o ring Excessive amount of air in B I B from improper packaging Air trapped in outlet tubing and or fluid chambers AIR IN INLET AND OR OUTLET TUBING Vacuu...

Страница 20: ...all SHURflo be liable for any indirect incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product or part This limited warranty covers beverage...

Страница 21: ...once vacuum above 20 in Hg 508 mm Hg is obtained When a new B I B is connected the vacuum drops the pump automatically resumes pumping PUMPING CAPABILITY Due to diversity of both the installations and...

Страница 22: ...22 2 77 23 153 47 Tomato 1 5 1 1 0 29 6 56 17 105 32 1 25 37 0 29 9 50 15 1 5 44 4 13 4 27 8 500 1000 cP FLOW RATE 3 8 10mm I D TUBING 1 2 13mm I D TUBING O J Natural 3 1 0Z SEC CC SEC FEET METER FEE...

Страница 23: ...ants syrup oil rust water etc Air compressors may be used with proper particle filters and moisture separators Air storage tanks should be drained weekly Pumps subjected to contaminated air are not co...

Страница 24: ...concentrate residue Turn OFF CO2 pressure to the pump 3 Prepare 1 gallon 3 8 L of detergent solution in a clean container Mix at the ratio of 1 oz 30 cc of detergent per each gallon of warm water a Pl...

Страница 25: ...date of manufacture The limited warranty will not apply to pumps that were improperly installed misapplied or not suitable with components of other manufactures The limited warranty will not apply to...

Страница 26: ...ired Activated at 20 in Hg 508 mm Hg 34 120 F 1 1 49 C 2 lbs 9 kg Standard plastic 1 4 6mm 90 Optional T or 90 plastic or brass All with internal check valve 3 8 13mm Barb Plastic 90 black Polypropyle...

Страница 27: ...PABILITY Variables within individual systems can affect total pumping distance A gas pumps ability to deliver condiment is limited by the physical demands of the dispensing system Prior to installing...

Страница 28: ...of 10 ft 3M with NO MORE than a 5 ft 1 5M vertical rise Tie wrap all tubing securely to prevent kinks or sags that inhibit performance or cause damage to the pump fittings Use new 1 4 6mm high pressur...

Страница 29: ...25 included with this manual will assure compliance with NSF listed sanitizing requirements for the SHURflo Particulate pump only Consult other equipment manufacturer s instructions for their sanitizi...

Страница 30: ...d to the repair or replacement of the product Warranty replacements will be shipped on a freight allowed basis SHURflo reserves the right to choose the method of transportation Pumps found not defecti...

Страница 31: ...0630 800 854 3218 562 795 5200 FAX 562 795 7564 Shipping 5900 Katella Ave Suite B Cypress CA 90630 SHURflo East 52748 Park Six Court Elkhart IN 46514 5427 800 762 8094 219 262 0478 FAX 219 264 2169 19...

Страница 32: ...ke slowly Once the pump is primed the regulator can be adjusted up 4 Continue dispensing syrup until all the air trapped within the tubing has been purged 5 Once the air has been purged adjust the CO2...

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