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Alignment

Mark V Model 520

Page  1

Also, remember that your Mark V could possibly go
out of alignment if it is moved to an area with
varying floor levelness.  Remember to recheck align-
ment and make needed adjustments after moving
your Mark V, if needed.

ADJUST THE HEADREST LOCK

1.

To check the headrest lock (15), grasp the way
tubes near the tie bar (25) and pull up, as
demonstrated by the right hand in Figure B-
44.

2.

If there is "give" in the lock, unlock the handle
and use a medium Phillips screwdriver to
turn the lock shaft (6) 

clockwise,

 as done by

the left hand in Figure B-44.  If the lock is
difficult to operate, the shaft is too tight.  To
loosen, unlock the handle and turn the shaft

counterclockwise.

SAFETY

WARNING

Make sure the speed dial is set  to "Slow", then
turn off and unplug the Mark V  before performing
any ALIGNMENT procedure.

1. Complete 

ALL  

of the following procedures–

and then recheck them at regular intervals.
You 

MUST 

use an accurate combination

square for alignment and adjustment.  To
check that your square is accurate, select a
board with at least one straight and true edge.
Place the square against the good edge and
draw a line across the width.  Flop the square
over and hold it against the same edge and
draw another line next to the first one.  If the
lines are parallel, your square is accurate.

2. All the parts and accessories which support or

guide the stock 

MUST 

be aligned 

parallel

with 

or

 perpendicular to

 the main spindle's

plane of rotation.  During the following align-
ment procedures the saw blade (provided in
the accessories box) will represent the main
spindle's plane of rotation.

NOTE

If you have installed casters (optional) on your
Mark V, make sure they are retracted and the legs
on the Mark V sit firmly on a level floor.  Do this
now.

Tools Needed:

• 3/16" Allen wrench
• 5/32" Allen wrench, long handle (provided)
• 5/32" Allen wrench, short handle (provided)
• 5/16" Allen wrench (provided)
• 9/16" wrench
• Arbor wrench (provided)
• 1/2" wrench
• Adjustable wrench (optional)
• 1/2" socket and ratchet wrench with short extension
• 3/8"  to 1/2" drill bit
• Small Straightblade screwdriver
• Medium Straightblade screwdriver
• Medium Phillips screwdriver
• High quality combination square

Alignment of Model 520

Figure B-44

Содержание Mark V 520

Страница 1: ...t your square is accurate select a board with at least one straight and true edge Place the square against the good edge and draw a line across the width Flop the square over and hold it against the s...

Страница 2: ...ORKTABLE S 90 LEFT STOP WARNING Always make sure the Mark V headstock and carriage are locked and all casters are raised off the floor before lifting the Mark V into the vertical drill press position...

Страница 3: ...lign the chuck s set screw withthespindleknob s setscrew asshownin Figure B 52 This allows the chuck s set screw to set on the flat part of the spindle Use a 5 32 Allen wrench to securely tighten the...

Страница 4: ...k and place the table in thehorizontal 0 position Retightenthetable tilt lock only enough to allow movement with firm pressure 19 Mount the saw blade on the arbor a Remove the arbor nut by turning it...

Страница 5: ...p the arbor in a bench vise as illus trated in Figure B 59e and tighten the nut with the arbor wrench NOTE The only time the saw blade is used without the upper or lower saw guards is during alignment...

Страница 6: ...Tighten the tilt lock and recheck the setting by repeating Steps 26 through 28 See Figure B 66 It is very important to re check the setting ADJUST THE TABLE TILT INDICATOR 30 Tightenthetabletiltlocka...

Страница 7: ...rough the slot See Figure B 69 Lock the table height 38 If the worktable is not exactly 45 to the saw blade adjust the worktable so it is 39 Tighten the tilt lock then use a 1 2 wrench to adjust the 4...

Страница 8: ...Figure B 73 43 Insert the long 5 32 Allen wrench through the miter gauge Borrow a set screw from the lathe tool rest and use the short 5 32 Allen wrench to install it in either top miter gauge hole as...

Страница 9: ...Allenwrench to retighten the other two trunnion bolts f Loosen the table tilt lock and move the table then return it to the horizontal 0 position Recheck the slot alignment If it is off repeat Steps d...

Страница 10: ...OPS 57 Loosen the lock knob 268 and pull out the plunger Then at the same time rotate the miter gauge and push in the plunger until it hits the 45 stop there is one on each side of the 90 stop 58 Use...

Страница 11: ...5 32 short Allen wrench loosen the four button head cap screws 3 located on the top of the fence slightly They should be just tight enoughtorequirefirmpressuretoalign the fence b Raise the upper fence...

Страница 12: ...e exten siontable asseeninFigureB 103 Asneeded adjust the top nuts located on the outfeed side of the extension table in order for the straightedgetobelevelacrossboththework table and the extension ta...

Страница 13: ...cated on the outfeed side MOUNT THE SAW GUARD 79 Loosen the accessory mount lock and re move the extension table Loosen the table heightlockandremovetheworktable Place the saw blade and arbor in the l...

Страница 14: ...fe is not centered with the saw blade follow these steps a Notice which way the riving knife is not centered with the saw blade b Unclamp and remove the upper saw guard then remove the saw blade and l...

Страница 15: ...most touches the cup center point and the center point could fit into the chuck jaws 89 If the center point does not fit into the chuck jaws determine whether you need to adjustthecupcenterpointhorizo...

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