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Model W1864/W1865 (For Machines Mfd. Since 02/19)

Troubleshooting

Motor.and.Electrical

PROBLEM

POSSIBLE.CAUSE

CORRECTIVE.ACTION

Machine does not
start, or power
supply breaker
trips immediately
after startup.

1. STOP button depressed/at fault.
2. Incorrect power supply voltage or circuit size.

3. Thermal overload relay has tripped.
4. Power supply circuit breaker tripped or fuse

blown.

5.  Motor wires connected incorrectly.
6.  Wiring open/has high resistance.
7.  START button switch at fault.
8.  Start capacitor at fault.
9.  Thermal overload relay has tripped.
10. Contactor not energized; has poor contacts.
11. Centrifugal  switch/contact points at fault.

12. Motor at fault.

1. Rotate button head to reset; replace if at fault.
2. Ensure correct power supply voltage and circuit

size.

3. Reset; adjust trip load dial if necessary; replace.
4. Ensure circuit is sized correctly and free of shorts.

Reset circuit breaker or replace fuse.

5.  Correct motor wiring connections.
6.  Check/fix broken, disconnected, or corroded wires.
7.  Replace switch.
8. Test/replace if at fault.
9.  Reset; adjust trip load dial if necessary; replace.
10. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if

available.

12. Test/repair/replace.

Machine stalls or
is underpowered.

1.  Machine undersized for task.
2.  Workpiece not suitable for machine.
3.  Motor overheated, causing thermal overload

to trip.

4. Belt(s) slipping; oil/grease on belt(s).

5. Dull knives/inserts.

6. Dust collection ducting problem.

7.  Motor wired incorrectly.
8.  Run capacitor at fault.
9.  Pulley slipping on shaft.

10. Contactor not energized/has poor contacts.
11. Centrifugal switch/contact points at fault.

12. Motor bearings at fault.

1.  Reduce feed rate/depth of cut.
2.  Only cut wood/ensure moisture is below 20%.
3.  Allow motor to cool, reset overload if necessary,

and reduce depth of cut.

4. Clean/tension/replace belt(s) (

Page.41

); align pul-

leys (

Page.42

5. Sharpen/replace knives (

Page. 31

), or replace

inserts (

Page.34

6. Clear blockages, seal leaks, use smooth wall duct,

elminate bends, close other branches.

7. Wire motor correctly.
8. Test/repair/replace.
9. Tighten loose pulley; replace pulley/shaft if dam-

aged.

10. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if

available.

12. Test/repair/replace.

Machine has
vibration or noisy
operation.

1. Motor or component loose.

2.  V-belt(s) worn,loose, or slapping cover.
3.  Pulley loose.
4.  Bed rollers protruding unevenly.
5.  Plastic chip deflector hitting knives.

6.  Motor fan rubbing on fan cover.
7.  Knives/gibs at fault.

8.  Cutterhead bearings at fault.
9.  Centrifugal switch/contact points at fault.

10. Motor bearings at fault.

1. Inspect/tighten loose bolts/nuts; replace damaged

components.

2. Tension/replace belts as a matched set (

Page.41

3. Re-align/replace shaft, pulley set screw, and key.
4. Adjust bed rollers (

Page.29

5. Adjust chip deflector (

Page.48

); replace if neces-

sary.

6. Fix/replace fan cover; replace loose/damaged fan.
7. Sharpen/replace knives; set knife alignment/height

correctly (

Page.31

8. Replace bearing(s).
9. Adjust/replace centrifugal switch/contact points if

available.

10. Test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.

The following troubleshooting tables cover common problems that may occur with this machine. If you

need replacement parts or additional troubleshooting help, contact our Technical Support.

Note:

Before contacting Tech Support, find the machine serial number and manufacture date, and if

available, your original purchase receipt. This information is required to properly assist you.

Содержание W1864

Страница 1: ...3482 Online Technical Support techsupport woodstockint com COPYRIGHT DECEMBER 2018 BY WOODSTOCK INTERNATIONAL INC REVISED FEBRUARY 2019 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ction 26 Wood Types 26 Planing Tips 27 Cutting Problems 27 Depth of Cut 29 Bed Roller Height 29 Setting Feed Rate 31 Adjusting Replacing Knives W1864 31 Rotating Replacing Cutterhead Inserts W1865 34...

Страница 4: ...assure safe and reliable operation Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintena...

Страница 5: ...8 x 30 x 46 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 23A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power...

Страница 6: ...id Knife Size Length 20 in Knife Size Width 1 in Knife Size Thickness 1 8 in Knife Adjustment Springs or Jack Screws Table Info Table Headstock Movement 8 in Table Bed Size Length 58 in Table Bed Size...

Страница 7: ...45 x 30 x 46 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 23A Minimum Circuit Size 30A Connection Type Cord Plug Power C...

Страница 8: ...Indexable Cutters 92 Cutter Insert Size Length 15 mm Cutter Insert Size Width 15 mm Cutter Insert Size Thickness 2 5 mm Table Info Table Headstock Movement 8 in Table Bed Size Length 56 in Table Bed S...

Страница 9: ...instructions in this manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine Bed Rollers Roller Extension Tables W1864 Control Panel for Mag...

Страница 10: ...eight Handwheel Raises and lowers table to accommodate different workpiece thicknesses One complete revolution of handwheel moves the table approximately 1 16 C Feed Rate Control Knob Selects 28 FPM f...

Страница 11: ...ker Breaks off chips created by the cutterhead to prevent tear out and diverts the chips to the dust hood D Chip Deflector Directs chips into the dust hood E Cutterhead Holds the knives indexable carb...

Страница 12: ...rugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce th...

Страница 13: ...educe accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and be...

Страница 14: ...s free of nails staples loose knots or foreign material Workpieces with minor warping should be jointed first or planed with the cupped side facing the table BODY PLACEMENT Stand to one side of planer...

Страница 15: ...wn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations The machine must be properly set up before it is safe to operate DO NOT conn...

Страница 16: ...nserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 220V Connection The machine must be properly set up before it is...

Страница 17: ...nly Wrench or Socket 10mm 16mm 1 Ea W1865 Only Wrench or Socket 13mm 1 Items Needed for Setup The following items are needed but not included to set up your machine Wear safety glasses during entire s...

Страница 18: ...Bolts M6 1 x 12 Dust Hood 6 I Key 4 x 4 x 10 Handwheel 1 J LOW HIGH Direction Label Handwheel 1 K Handwheel Handle Handwheel 1 L Flat Wrench 10 13mm 1 M Open End Wrenches 12 14 17 19mm 1 Ea N Hex Nut...

Страница 19: ...surfaces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to...

Страница 20: ...e is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemicals ai...

Страница 21: ...planer down in a suitable location and return the lifting bars to their original position Tip When positioning lift forks place shop rags or cardboard between forks and cabinet stand to avoid scratch...

Страница 22: ...ide position extension tables so they are in plane with main table then fully tighten hex bolts from Step 1 W1865 Using a straightedge as a guide rotate set screws from Step 2 until extension tables a...

Страница 23: ...ing airborne dust on a regu lar basis can result in permanent respiratory illness Reduce your risk by wearing a respirator and captur ing the dust with a dust collection system To connect the machine...

Страница 24: ...g see Figure 16 2 Wipe clean the 6mm hex wrench that came with your machine dip the short end of it inside fill hole and then remove it If the end of the hex wrench is coated with oil then the gearbox...

Страница 25: ...anual can help The Test Run consists of verifying the following 1 The motor powers up and runs correctly and 2 the STOP reset button safety feature functions properly To test run machine do these step...

Страница 26: ...achine Step by step instructions for these adjustments can be found in the SERVICE section starting on Page 41 Factory adjustments that should be verified Tensioning replacing V belts Page 41 Calibrat...

Страница 27: ...r Operator should not push or pull on workpiece If cut is too deep and bogs down planer operator immediately reduces depth of cut If you are an inexperienced operator we strongly recommend that you re...

Страница 28: ...ne Excess moisture can also hasten rust and corrosion of the machine and or individual components Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because th...

Страница 29: ...r damage to planer Always true cupped or warped stock on a jointer before planing Below is a list of wood characteristics you may encounter when planing The following descriptions of defects will give...

Страница 30: ...ion Use a proper dust collection system adjust chip deflector in or out as necessary Lumber must be completely dry preferably kiln dried KD Air dried AD lumber must be seasoned properly and have no su...

Страница 31: ...de only and is not intended for low tolerance precision results Depth of Cut Depth of Cut Indicator Scale Table Movement per Handwheel Revolution One Full Revolution 1 16 Material Thickness Range Mini...

Страница 32: ...re 21 Bed roller height controls Set Screws Adjustment Cams 3 Loosen set screws see Figure 21 above each of four roller adjustment cams there are two on each side of planer 4 Rotate eccentric adjustme...

Страница 33: ...commend sharpening knives yourself Instead just replace dull knives or have them professionally sharpened Cutterhead knives are extremely sharp Contact with knives can result in severe cuts Take great...

Страница 34: ...g the knife setting jig during Step 6 The advantage of using jack screws is that once you set the proper height of the screws they should require little to no adjustment when replacing the knives To a...

Страница 35: ...until all legs of jig are firmly on cutterhead and knife just touches center pad of jig then tighten gib bolts enough to hold knife in place without fully tightening gib bolts see Figure 26 2 1 3 5 4...

Страница 36: ...Wrench 1 T 25 Torx Bit 1 Heavy Leather Gloves 1 Pair Light Machine Oil As Needed To rotate or replace a spiral cutterhead insert do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove dust port top...

Страница 37: ...d replace insert with a new one Always position new insert reference dot in same position to aid in rotational sequencing 7 Lubricate Torx screw threads with a very small amount of light machine oil w...

Страница 38: ...rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 D4112 Fractional Digital Caliper 6 Large LCD readout converts to...

Страница 39: ...gum up 12 oz AMGA 2 ISO 68 Equivalent Figure 34 SB1365 Way Oil For W1865 D4297 Indexable Carbide Inserts 10 Pack These Indexable Carbide Inserts are designed for use in spiral cutterhead systems and m...

Страница 40: ...E SURE that your machine is unplugged during all main tenance procedures If this warning is ignored serious personal injury may occur Cleaning Protecting Vacuum excess wood chips and sawdust and wipe...

Страница 41: ...bricant Table Height Worm Gear Grease Type NLGI 2 Equivalent Frequency Every 160 Hours of Operation Remove the three cap screws that secure the worm gear housing see Figure 39 then lift the housing an...

Страница 42: ...ive chain cover then remove the cover to access these parts Use shop rags and mineral spirits to clean away any debris and grime then brush on a light coat of multi purpose grease to the chain and spr...

Страница 43: ...ake sure the V belts are always properly tensioned and in good condition If the V belts are worn cracked or damaged replace them Always replace the V belts with a matched set of three or belt tension...

Страница 44: ...orrectly tensioned Figure 47 Example of checking pulley alignment Checking Adjusting Pulley Alignment Pulley alignment prevents premature V belt wear and unnecessary load on the motor The pulleys are...

Страница 45: ...ure 49 Planer component recommended clearances illustration is not to scale Distance Below Knife Insert at BDC Figure 49 A Infeed Roller 0 040 B Chip Breaker 0 040 C Pressure Bar 0 008 D Outfeed Rolle...

Страница 46: ...roller see Figure 51 to adjust height of infeed roller bushing block until Rotacator dial shows 0 040 which is the recommended distance for infeed roller below cutterhead 9 Repeat Steps 7 8 on left s...

Страница 47: ...ks 2 W1864 Only Make sure knives are set to correct height refer to Adjusting Replacing Knives on Page 31 for detailed instructions 3 DISCONNECT MACHINE FROM POWER 4 Lower bed rollers below table surf...

Страница 48: ...aker see Figure 55 14 Using a feeler gauge adjust set screw so it is 0 040 from cross bar see Figure 55 then tighten jam nut Repeat on other side of chip breaker 15 Re install belt cover top cover dri...

Страница 49: ...sion keep the following in mind If you are planing milled lumber with a consistent surface use less spring tension to reduce the risk of marring the workpiece If you are planing rough lumber with inco...

Страница 50: ...see Figure 57 that secure chip deflector and adjust gap to correct setting 5 Re tighten flange bolts then replace belt cover top cover and dust port Positioning Chip Deflector Items Needed Qty Wrench...

Страница 51: ...an important safety feature of your planer The fingers hang from a rod suspended across the head casting and in front of the infeed roller as shown This design allows the workpiece to easily enter th...

Страница 52: ...It can be very difficult to return chain to its proper location on sprockets without changing table adjustments To adjust table height chain tension do these steps 1 DISCONNECT MACHINE FROM POWER 2 R...

Страница 53: ...tacator a wood block and feeler gauges may be used but extra care must be taken to ensure accuracy If the table is not within the maximum allowable tolerances it must be adjusted Table Parallelism Adj...

Страница 54: ...e is adjusted equally 5 Mark location of one tooth of sprocket that you are adjusting 6 Carefully rotate sprocket clockwise to lower table counterclockwise to raise table just enough to position next...

Страница 55: ...ault 1 Reduce feed rate depth of cut 2 Only cut wood ensure moisture is below 20 3 Allow motor to cool reset overload if necessary and reduce depth of cut 4 Clean tension replace belt s Page 41 align...

Страница 56: ...and cut WITH the grain 2 Take a smaller depth of cut Reduce cutting depth when planing hard woods 3 Slow down feed rate 4 Adjust both sides of chip breaker to correct height 5 Replace affected knife P...

Страница 57: ...ng but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minute...

Страница 58: ...box cover when rewiring your motor W1864 Wiring Diagram STOP Read Page 55 Before Wiring G X Y A 96 98 1 2 U 2 T1 W 6 T3 NC22 3 4 V 4 T2 R 1 L1 T 5 L3 NC21 S 3 L2 5 6 95 22 ARC AMP 34 28 NO13 NO14 Gro...

Страница 59: ...57 Model W1864 W1865 For Machines Mfd Since 02 19 SERVICE W1864 Electrical Components Figure 64 W1864 magnetic switch with cover removed Figure 65 W1864 motor junction box Figure 66 W1864 capacitors...

Страница 60: ...the junction box cover when rewiring your motor Ground START STOP POWER CONTROL PANEL viewed from behind PEDESTAL GND Start Capacitor 600MFD 125VAC 60uF 350VAC Run Capacitor MOTOR 220V G X Y A 96 98 1...

Страница 61: ...W1865 For Machines Mfd Since 02 19 SERVICE W1865 Electrical Components Figure 68 W1865 control panel Figure 67 W1865 magnetic switch with cover removed Figure 69 W1865 motor junction box Figure 70 W1...

Страница 62: ...4 110 W1864 3 W1864 58 W1864 58 W1865 58 1 W1865 58 2 W1865 58 3 W1865 58 4 W1865 58 W1864 3 W1865 3 2 W1865 3 1 W1865 6 W1864 54 42 23 80 42 41 77 608 612 613 507 611 610 621 622 616 617 609 619 620...

Страница 63: ...PRESSION SPRING 3 5 X 19 7 X 70 77 X1864077 GEARBOX COVER PLATE B 21 X1864021 TENSIONING SET SCREW M22 1 5 X 20 78 X1864078 CAP SCREW M8 1 25 X 10 22 X1864022 BUSHING BLOCK PLATE 79 X1864079 PULLEY GU...

Страница 64: ...KS 512 X1864512 GEAR 71T 608 X1864608 CHAIN TENSIONER 513 X1864513 KEY 5 X 5 X 10 609 X1864609 SHOULDER BOLT M8 1 25 X 14 12 X 4 514V2 X1864514V2 GEARED SHAFT 28T 18T V2 02 19 610 X1864610 SPRING BRAC...

Страница 65: ...PARTS W1864 Stand Motor 452 17 429 413 409 410 410 409 408 404 418 418 402 403 428 404 411 412 334 332 332 331 412 414 414 1 414 2 414 3 414 4 414 5 414 6 414 7 414 8 414 9 414 10 414 11 407 405 406...

Страница 66: ...OD 415 X1864415 KEY 5 X 5 X 30 405 X1864405 MOTOR MOUNT PLATE 417 X1864417 POWER CORD 10G 3W 138 L6 30P 406 X1864406 SET SCREW M8 1 25 X 12 418 X1864418 STRAIN RELIEF TYPE 3 M20 1 5 407 X1864407 COLLA...

Страница 67: ...8 411 412 405 412 406 414 414 1 414 2 414 3 414 4 414 5 414 6 414 7 414 8 414 9 414 10 414 11 415 431 421 422 423 424 425 430 426 427 446 433 433 451 435 450 445 437 447 448 449 434 418 418 418 407 40...

Страница 68: ...ITCH CORD 18G 4W 406 X1865406 SET SCREW M8 1 25 X 12 433 X1865433 FLANGE BOLT M6 1 X 12 407 X1865407 COLLAR 434 X1865434 PHLP HD SCR M4 7 X 8 408 X1865408 ROD END BOLT M12 1 75 X 105 ID 20MM 435 X1865...

Страница 69: ...9 320 313 316 326 327 317 318 314 310 310 306 328 329 330 304 336 206 204 204 208 202 203 202 203 208 219 219 219 219 209 W1864 209 W1865 209 W1865 211 W1864 211 W1864 218 W1864 213 W1864 213 W1864 21...

Страница 70: ...ION TABLE FRAME W1864 318 X1864318 HEX NUT M10 1 25 211 X1865211 EXTENSION TABLE W1865 319 X1864319 FLAT WASHER 8 X 22 X 3MM 212 X1864212 EXTENSION TABLE ROLLER W1864 320 X1864320 HEX BOLT M8 1 25 X 2...

Страница 71: ...ose to rain or use in damp or wet locations 14 Prevent unauthorized use by children or untrained users 175370 READ and UNDERSTAND MANUAL to avoid serious injury If a manual is not available DO NOT use...

Страница 72: ...or adjustments 4 Only plug power cord into a grounded outlet 5 Do not wear loose clothing gloves jewelry or other items that can get entangled Tie back long hair and roll up sleeves 6 Ensure machine i...

Страница 73: ...Model W1864 W1865 For Machines Mfd Since 02 19...

Страница 74: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 75: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Страница 76: ......

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