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Device structure

Device overview

Operating Instructions – MOVIPRO

ADC

3.6

Device overview

3.6.1

2.2 kW, 4 kW, 7.5 kW

The following figures show the device structure:

[1]

[2]

[3]

[4]

[5]

[6]

[7]

9007201903278475

[1]

Device cover

[2]

Memory card cover

[3]

Service unit

[4]

Interface box (optional)

[5]

T-slot profile

[6]

Cooling fins

[7]

Connection block (connections depend on the device design)

22749055/EN – 04/2016

Содержание MOVIPRO ADC

Страница 1: ... 22749055_0416 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized Drive and Application Controller MOVIPRO ADC Edition 04 2016 22749055 EN ...

Страница 2: ...SEW EURODRIVE Driving the world ...

Страница 3: ...l safety technology 15 2 6 Transport 15 2 7 Installation assembly 16 2 7 1 Restrictions of use 16 2 8 Electrical connection 17 2 8 1 Stationary application 17 2 9 Protective separation 17 2 10 Startup operation 18 2 11 Inspection maintenance 18 3 Device structure 19 3 1 Type designation 19 3 2 Short designations 19 3 3 Scope of delivery 20 3 4 Overview of labels on the device 20 3 4 1 Main namepla...

Страница 4: ...on 51 6 4 Waste heat 52 6 5 Assembly 52 6 5 1 Mounting with mounting brackets 52 6 5 2 Mounting using the through bores 56 7 Electrical installation 58 7 1 Installation notes 58 7 2 Motor types 58 7 3 Low voltage supply systems 58 7 4 UL compliant installation 59 7 4 1 Power terminals 59 7 4 2 Short circuit current rating 59 7 4 3 Branch circuit protection 59 7 4 4 Motor overload protection 61 7 4...

Страница 5: ...1 7 12 14 X3222 Multi distance encoder 123 7 12 15 X4011 RS485 interface external 126 7 12 16 X4012 RS485 interface external 126 7 12 17 X4101 CAN bus system bus 127 7 12 18 X4111 CAN bus external 130 7 12 19 X4112 CAN bus external 133 7 12 20 X4121 CAN bus MOVISAFE safety bus CAN S 135 7 12 21 X4201 PROFIBUS input 137 7 12 22 X4202 PROFIBUS output 138 7 12 23 X4224 Ethernet engineering 139 7 12 2...

Страница 6: ...rating conditions e g automatic operation of the plant 168 9 3 2 Brake control under special operating conditions e g teach or jog mode 168 9 4 Status and error messages 169 9 4 1 Display examples 169 9 4 2 Libraries 169 9 4 3 Status messages 170 9 4 4 List of power section faults 177 9 5 Additional information 196 10 Service 197 10 1 Inspection maintenance 197 10 2 Device replacement 197 10 2 1 P...

Страница 7: ...CANopen 209 11 7 4 Multi distance encoder 209 11 8 Digital inputs 210 11 9 Digital outputs 210 11 10 Electronics data 210 11 11 Safety technology 211 11 11 1 Interface 211 11 12 Communication and control unit 211 11 12 1 PROFIBUS interface 211 11 12 2 PROFINET interface 212 11 12 3 EtherNet IP interface 212 11 12 4 Modbus TCP interface 213 11 12 5 DeviceNet interface 213 11 12 6 CAN interface 214 ...

Страница 8: ...Table of contents Operating Instructions MOVIPRO ADC 8 Index 235 22749055 EN 04 2016 ...

Страница 9: ...2 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its enviro...

Страница 10: ...ce of hazard Possible consequence s if disreg arded Measure s to prevent the hazard 1 3 Rights to claim under limited warranty Read the information in this documentation This is essential for fault free operation and fulfillment of any rights to claim under limited warranty Read the documentation before you start working with the unit 1 4 Exclusion of liability Read the information in this documen...

Страница 11: ... and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 6 Copyright notice 2016 SEW EURODRIVE All rights reserved Unauthorized reproduction modifica tion distribution or any other use of the whole or any part of this documentation is strictly prohibited 22749055 EN 04 2016 ...

Страница 12: ...d understood it If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE As operator make sure that the following work is carried out only by qualified person nel Transport Storage Setup and assembly Installation and connection Startup Maintenance and repair Shutdown Disassembly Waste disposal Make sure that persons working o...

Страница 13: ...d maintenance of the product who possess the following qualifications Training in electrical engineering e g as an electrician or mechatronics technician final examinations must have been passed They are familiar with this documentation In addition to that they must be familiar with the applicable safety regulations and laws especially with the requirements of the performance levels according to D...

Страница 14: ...ld AC synchronous motors The systems can be mobile or stationary The motors must be suitable for operation with frequency inverters Do not connect any other loads to the device Never connect capacitive loads to the device The device can take on control and communication tasks Unintended or improper use of the device may result in severe injury to persons and damage to property Technical data and i...

Страница 15: ...the device is damaged it must not be assembled installed or started up Observe the following notes when transporting the device Before transportation cover the connections with the supplied protection caps Only place the device on the cooling fins or on the side without connectors during transportation Always use all lifting eyes if there are any Ensure that the device is not subject to mechanical...

Страница 16: ...ess of the regulations stipulated in EN 61800 5 1 Operation at installation altitudes above 4000 m above sea level Devices with a system voltage of phase to ground of 300 V or phase to phase of 500 V can be used at an altitude of more than 1000 m above sea level up to a max imum of 4000 m above sea level under the following conditions The nominal continuous power is reduced due to the reduced cool...

Страница 17: ...ed covers are installed correctly after electrical installation Make sure that preventive measures and protection devices comply with the applic able regulations e g EN 60204 1 or EN 61800 5 1 2 8 1 Stationary application Necessary protective measures for the device are Type of energy transfer Preventive measure Direct power supply Ground connection 2 9 Protective separation The device meets all r...

Страница 18: ...ltage supply do not touch any live compon ents or power connections because capacitors might still be charged Adhere to a min imum switch off time of 10 minutes Observe the corresponding labels on the device When the device is switched on dangerous voltages are present at all power connec tions as well as at any connected cables and motor terminals This also applies even when the device is inhibit...

Страница 19: ... 040 4 kW 075 7 5 kW 110 11 kW 150 15 kW 220 22 kW M1 1 integrated power section Fieldbus P1 PROFIBUS DP V1 D1 DeviceNet E2 PROFINET IO E3 EtherNet IP Modbus TCP 1A Control type ADC 00 Device option 00 S11 PROFIsafe option S11 3 2 Short designations The following short designations are used in this documentation Type designation Power rat ing Short designation PHC21A A022M1 1A 00 2 2 kW Device PHC...

Страница 20: ...and application controller Grounding kit 12704628 Jumper plug not for devices with PROFIsafe option S11 11747099 Installed fan assembly only for 15 and 22 kW devices 12709700 3 4 Overview of labels on the device There are several labels attached to one device 1 3 2 4 9789695243 1 Main nameplate 2 Nameplate of function units 3 SEW EURODRIVE service information 4 Connection block label 22749055 EN 0...

Страница 21: ...079193008252939 1 Product name 2 CE marking 3 RCM approval depending on device certification 4 UL approval depending on device certification 5 EAC marking Depending on device design the following information are listed on the main name plate Value Specification Type Type designation SO Production number Part Part number for customer specific devices U Voltage I Current f Frequency T Ambient temper...

Страница 22: ...ield Inverter Type SO Funktionsbaugruppen function unit PHC2 A A M1 0A 00 XXX XXXXXXXX XXX XX PFH 1A B I1 00 000 PFA MD B G BG C 000 PFE AC A 000A 00 000 000 Product Key S 0000 5AD2 1234 85 2816336907 Type designation of the func tion unit Designation PFH Communication and control unit PFA MD Power section PFE AC Energy supply 3 5 Type designations of the function units 3 5 1 Power section The typ...

Страница 23: ...n G22 Motor encoder HIPERFACE sin cos HTL TTL RS422 Distance encoder SSI HIPERFACE sin cos HTL TTL RS422 B Brake control BG Standard brake control BS Brake control with safety related brake module Brake voltage 02 DC 24 V 23 AC 230 V 40 AC 400 V 46 AC 460 V Axis connections 11 1 standard motor output with STO interface and 4 axis inputs to 2 M12 15 1 standard motor output with STO interface 2 axis...

Страница 24: ...dbus P1 PROFIBUS DP V1 D1 DeviceNet E2 PROFINET IO E3 EtherNet IP Modbus TCP 1A Control type ADC H SD memory card OMH for parameterizable and programmable functions Technology level 0 OMH41B T0 1 OMH41B T1 2 OMH41B T2 3 OMH41B T3 4 OMH41B T4 B Fieldbus interface B11 PROFIBUS bus module 2 M12 B12 DeviceNet bus module 2 M12 B53 Ethernet 2 M12 B63 Ethernet 2 Push Pull RJ45 B64 Ethernet 2 Push Pull SC...

Страница 25: ...04 SBusPLUS interface CAN interface external with DC 24 V RS485 interface external electrically isolated 06 Ethernet engineering interface CAN interface external with DC 24 V RS485 interface external with DC 24 V 10 MOVISAFE safety bus interface CAN interface external electrically isolated CAN interface system bus with DC 24 V 11 MOVISAFE safety bus interface RS485 interface external electrically ...

Страница 26: ...kW 4 kW 7 5 kW devices 160 16 kW for 11 kW 15 kW devices 300 30 kW only 22 kW devices Supply connection 001 Connection cable 2 2 kW 4 kW 7 5 kW 002 Connection cable 11 kW 15 kW 22 kW 101 Interface box 2 2 kW 4 kW 7 5 kW 102 Interface box 11 kW 15 kW 22 kW 000A Without extra low voltage supply for external components 00 Energy management 00 000 Without energy management 00 R15 Regenerative power su...

Страница 27: ...ew 3 6 1 2 2 kW 4 kW 7 5 kW The following figures show the device structure 1 2 3 4 5 6 7 9007201903278475 1 Device cover 2 Memory card cover 3 Service unit 4 Interface box optional 5 T slot profile 6 Cooling fins 7 Connection block connections depend on the device design 22749055 EN 04 2016 ...

Страница 28: ...ures show the device structure 1 3 2 6 8 7 5 4 9007201915563659 1 Device cover 2 Memory card cover 3 Service unit 4 Interface box optional 5 T slot profile 6 Fan subassembly optional for 11 kW mandatory for 15 kW and 22 kW 7 Cooling fins 8 Connection block connections depend on the device design 22749055 EN 04 2016 ...

Страница 29: ...he following figure shows the structure of device with R15 regenerative power supply module 1 3 2 6 8 7 5 4 18014402037488011 1 Device cover 2 Memory card cover 3 Service unit 4 Interface box optional 5 T slot profile 6 Fan subassembly 7 Cooling fins 8 Connection block connections depend on the device design 22749055 EN 04 2016 ...

Страница 30: ...raking resistor 5 Jumper plug 6 Mounting brackets 7 Handles 3 7 2 Accessory components The following accessories are available depending on the device design For further information refer to the following documentation MOVIPRO Accessories ad dendum to the operating instructions If you are not sure which accessories you need the SEW EURODRIVE staff will be glad to help you with your selection Part ...

Страница 31: ...r actuator box 2 m 8 connections 13309277 Sensor actuator box 3 m 8 connections 13309285 Sensor actuator box 5 m 8 connections 13309293 Sensor actuator box 10 m 8 connections 13309307 Braking resistors For further information refer to chapter Technical data 2 205 BW100 004 00 including mounted connection cable 1 5 m size 0 17962188 BW050 008 01 size 1 17962242 BW033 012 01 size 1 17962196 BW017 02...

Страница 32: ... 5 kW PFA MD075B G B C 000 11 kW PFA MD110B G B C 000 15 kW PFA MD150B G B C 000 22 kW PFA MD220B G B C 000 Encoder evaluation option Encoder evaluation enables the drive inverter to control different motor types such as synchronous servomotors The following encoder combinations are possible Encoder Function unit Motor Track None None PFA MD B G00 B C 000 Resolver None PFA MD B G10 B C 000 HIPERFA...

Страница 33: ...oder TTL RS422 ES1C ES2C Add on encoder HTL EV1S Add on encoder sin cos EV1R Add on encoder TTL RS422 EV1C Add on encoder HTL Depending on the device design the device also supports incremental encoders with resolver TTL HTL RS422 and sin cos signals Absolute encoder Asynchronous motors Company AS3H AS4H Add on encoder sin cos SEW EURODRIVE AS7W Add on encoder RS422 AG7W Add on encoder TTL to HTL ...

Страница 34: ...ance measuring device Sick Stegmann DME4000 x11 0 1 mm DME4000 x11 1 mm DME5000 x11 0 1 mm DME5000 x11 1 mm AG100 MSSI Rotary encoder AG626 ARS60 ATM60 ATM90 POMUX KH53 Linear distance sensor BPS37 Barcode measuring system Leuze electronic OMS1 0 1 mm Laser distance measuring device OMS1 1 mm OMS2 0 1 mm AMS200 BTL5 S112 M1500 P S32 Linear distance sensor Balluff BTL5 S112 M1500 P S32 TR CE58M Rot...

Страница 35: ...near distance sensor Elgo RP 0 005 mm Linear distance sensor MTS Sensors RH 0 005 mm RF 0 005 mm RD4 0 005 mm MSA1000 Linear distance sensor SIKO SSI combination encoder Company AVM58X 1212 Rotary encoder Pepperl Fuchs HMG161 S24 H2048 Rotary encoder Hübner AMG73 S24 S2048 AMG83 S24 S2048 ROQ424 Rotary encoder Heidenhain HIPERFACE Company DME4000 x17 Laser distance measuring device Sick Stegmann D...

Страница 36: ...control of the SEW EURODRIVE disk brakes Only connect approved SEW EURODRIVE disk brakes to the device Brake voltages Function unit DC 24 V PFA MD B G BG02 C 000 AC 230 V PFA MD B G BG23 C 000 AC 400 V PFA MD B G BG40 C 000 AC 460 V PFA MD B G BG46 C 000 Safety related brake module The safety related brake module offers the safety function Safe Brake Control SBC SBC is possible for the following b...

Страница 37: ...nputs Inputs Function unit 4 digital axis inputs PFA MD B G B 11 C 000 2 digital axis inputs and 1 analog axis input PFA MD B G B 15 C 000 The following figure shows an example of a connection of sensors and actuators to the axis inputs 3 4 2 1 15144664459 1 Device 2 Inductive sensor 3 4 Switch Motor types The device supports the following motor series from SEW EURODRIVE DRE DRS DRP DRN CM 2274905...

Страница 38: ...neering software The software enables startup and fault diagnostics for all devices from SEW EURODRIVE The device is connected to the engineering computer via the Eth ernet service interface Service unit The service unit is used for startup diagnostics and maintenance of the device It is equipped with a status display and an Ethernet service interface The following figure shows the service unit 1 ...

Страница 39: ...rvice interface The Ethernet service interface connects the device with an engineering PC for config uration and maintenance purposes Tools required Wrench with wrench size 8 Required material Ethernet cables with RJ45 plug connectors Connecting the engineering PC with the Ethernet service interface 1 Remove the screw plug using the wrench 2 Plug an RJ45 plug connector of the Ethernet cable into t...

Страница 40: ...ools required Wrench with wrench size 7 Removing the memory card cover 1 Loosen the 4 retaining nuts using a wrench 2 Remove the memory card cover Fieldbus interface Depending on the design one of the following fieldbus interfaces is available Fieldbus Function unit PROFIBUS PFH P11A B11 I10 00 000 PROFINET PFH E21A B53 I10 00 000 PFH E21A B63 I10 00 000 PFH E21A B64 I10 00 000 EtherNet IP Modbus ...

Страница 41: ...tputs To connect several sensors and actuators to the device at the same time use the sensor actuator box which is available as an accessory Further information can be found in the chapter Accessories 2 30 The following figure shows an example of an sensor actuator box connection 2 1 9793922187 1 Device 2 Sensor actuator box with M23 connector and M12 connections e g for Switch Inductive sensors L...

Страница 42: ...rnal electrically isolated Package 6 Ethernet engineering inter face CAN interface external with DC 24 V RS485 interface external with DC 24 V Package 10 MOVISAFE safety bus inter face CAN interface external electrically isolated CAN interface system bus with DC 24 V Package 11 MOVISAFE safety bus inter face RS485 interface electrically isolated CAN interface system bus with DC 24 V Package 12 Eth...

Страница 43: ... the device design it comes equipped with a MOVISAFE safety bus in terface for connection to a MOVISAFE safety module UCS B 3 8 3 Energy supply The function unit consists of the following internal elements Line filter Energy is supplied to the device via a three phase alternating current supply system and a line filter The line filter supplies the DC link voltage The line filter on the supply syst...

Страница 44: ...1037 2008 EN ISO 13849 1 2008 EN ISO 13849 2 2008 4 2 Safety functions You can use the following drive related safety functions with the basic device STO Safe Torque Off Safe Torque Off according to EN 61800 5 2 2007 SS1 c Safe Stop 1 Safe Stop 1 function variant c according to EN 61800 5 2 2007 4 2 1 Additional safety function Depending on the device configuration additional drive related safety ...

Страница 45: ...s can be realized Safety related brake module Refer to the type designation of the power section function unit to find out if your device is configured for this Type designation power section func tion unit Device configured PFA MD B G BS C 000 Yes PFA MD B G BG C 000 No PROFIsafe option S11 Refer to the type designation of the device to find out if your device is configured for this Type designat...

Страница 46: ...s with regenerative power supply module and 50 m supply system cable each A maximum of 3 regenerative power supply modules are enabled at the same time 3 45 kVA 135 kVA required transformer power Choose the cable cross sections according to the device power and not according to the mean expected power Note that smaller cable cross sections and long sup ply cables can cause increased voltage for ot...

Страница 47: ...ith R15 regenerative power supply module To avoid reactive power in the supply system enable the R15 regenerative power supply module only when the drives connected to the device are active While the regenerative power supply module is inhibited the device must not be operated in regenerative mode otherwise error UZ overvoltage is tripped Wait until all drives connected to the device have come to ...

Страница 48: ...ta and the permitted conditions for the operating location of the device are observed The minimum clearance and the required gaps for using a mounting plate are complied with For further information refer to chapter Minimum clearance 2 49 The device is only mounted using the intended mounting options The selection and dimensioning of the mounting and locking elements are in line with the applicabl...

Страница 49: ...itions INFORMATION When using the horizontal mounting position 3 power is reduced by 50 because of reduced heat convection 6 3 Minimum clearance INFORMATION Observe the following minimum clearances during installation For connection of the cables and plug connectors For handling the display diagnostics and operating elements For heat convection at the cooling fins if the device has cooling fins Fo...

Страница 50: ...ction cables plug connect ors mounted elements and actuator ele ments e g maintenance switch See dimension drawings in chapter Technical data 2 205 Without connection cable or mounting elements 30 mm With interface box 200 mm With connection for device supply 250 mm C Device cover Space for display elements diagnostics elements and actuator elements such as service unit 150 mm D Below Space for co...

Страница 51: ...ables plug connect ors mounted elements and actuator ele ments e g maintenance switch See dimension drawings in chapter Technical data 2 205 Without connection cable or mounting elements 30 mm With interface box 200 mm With connection for device supply 250 mm C To the front Space for connection cables plug connect ors See dimension drawings in chapter Technical data 2 205 D Below the cooling fins ...

Страница 52: ... plate is maintained Avoid heat sources in the immediate proximity of the device 6 5 Assembly Use one of the following mechanical mounting options Mounting with mounting brackets Mount using the through bores 6 5 1 Mounting with mounting brackets CAUTION Risk of injury due to protruding parts Minor injuries Wear suitable protective gloves NOTICE External force too high Damage to the thread or the ...

Страница 53: ...0 Holding fixture e g square pipe with an edge length 32 mm Procedure 1 Insert the mounting brackets 2 into the T slots 7 of the device 1 so that the up per edge of the bracket is flush with the upper end of the slot 2 In order to prevent the mounting bracket 2 from slipping out of position in the T slot 7 fix the mounting bracket with M8 30 screws 6 in the through holes of the device 3 Screw the ...

Страница 54: ...ions X1 and Y refer to the dimension drawings in chapter Technical data 2 205 ü The bore dimension X2 for the holding fixture bores can be derived from the hous ing dimension X1 30 mm ü The clearance dimension A of the holding fixtures can be derived from the housing dimension Y 145 mm Note that the distances are asymmetrical 1 Mark the bore dimension X2 for the holding fixture bores 2 Mark the di...

Страница 55: ...with an edge length 32 mm 2 Bore for M6 screw 3 M6 screw of an appropriate length with washer 4 M6 screw of an appropriate length with washer Procedure 1 Use the mounting brackets to hang the device on the holding fixture 1 2 Attach the mounting brackets to the holding fixture 1 with M6 screws 3 in appro priate length 3 As an alternative you can attach the mounting brackets from above using M6 scr...

Страница 56: ...4 through bores in the corner profiles with a diameter of 6 5 mm and M8 threads on both sides The following figure shows the structure of the through bores in mm 9 6 5 9 25 M8 40 M8 Z 20 5 1 2 45035996737806603 1 Device 2 Cooling fins Z Height of through bore T slot see dimension drawings in chapter Technical data 2 205 Required material In order to comply with the required minimum clearances use ...

Страница 57: ...unting surface e g mounting plate 2 Mounting elements e g washers 3 Locking elements e g lock washers 4 Mounting elements M6 or M8 screws X1 Y1 Housing dimensions X2 Y2 Bore dimensions Procedure ü For the housing dimensions X1 and Y2 refer to the dimension drawings in chapter Technical data 2 205 ü The bore dimension X2 for the tapped holes and through bores in the holding fix ture can be derived ...

Страница 58: ...device supports the following motor series from SEW EURODRIVE DRE DRS DRP DRN CM 7 3 Low voltage supply systems The device is suited and allowed for operation in the following systems TN and TT systems with directly grounded star point IT systems with non grounded star point SEW EURODRIVE recommends using insulation monitors with pulse code meas urement The use of such devices prevents the earth l...

Страница 59: ...olid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes For MOVIPRO use branch circuit protection as follows Three Phase 380 V 500 V Voltage Range SCCR 200 kA 500 V When protected by SCCR 200 kA 500 V When protected by SCCR 65 kA 480 V When protected by 1...

Страница 60: ...ted 30 kA 480 Vrms For the Connecting Box devices Type PZM use branch circuit protection as follows Three Phase 380 V 500 V Voltage Range SCCR 200 kA 500 V When protected by SCCR 200 kA 500 V When protected by SCCR 65 kA 480 V When protected by 1 SCCR 65 kA 460 V When protected by Model Non Semicon ductor Fuses cur rents are maximum values Inverse Time Cir cuit Breaker Type E Combinationen Motor C...

Страница 61: ...5 32 must be installed with Current Limiter Series S803W SCLxxx SR manufactured by ABB otherwise SCCR rated 30 kA 480 Vrms 7 4 4 Motor overload protection The units are provided with load and speed sensitive overload protection and thermal memory retention upon shutdown or power loss The trip current is adjusted to 150 of the rated motor current 7 4 5 Ambient temperature The units are suitable for...

Страница 62: ... Drive Engineering Practical Implementation Electromagnetic Compatibility EMC in Drive Engineering 7 5 1 EMC compliant installation Ensure that there is a HF capable equipotential bonding is provided for all drive com ponents Use low impedance HF capable connectors such as HF litz wire or ground straps Standard PE does not achieve sufficient equipotential bonding regarding HF and EMC 1 1 2 3 4 180...

Страница 63: ...t the shield and make sure it is grounded over a wide area at both ends For cables with multiple shields also connect the inner shield at both ends making sure it is grounded over a wide area Use EMC capable plug connectors For external bus connections refer to the bus specific installation instructions 7 8 Protective measures against electrical hazards 7 8 1 Installing ground connection or equipo...

Страница 64: ...mation 1 Push the terminal clip 2 onto the connection point 2 Take a screw 4 and push a serrated lock washer 3 the crimp cable lug for the PE 6 or the HF litz wire 5 and another serrated lock washer 3 onto it 3 Tighten the screw 4 with a maximum tightening torque of 5 Nm using a wrench Supply system cable Leakage currents AC 3 5 A DC 10 mA may occur during normal operation Proceed as follows depen...

Страница 65: ...device will function correctly When using third party cables to connect the device and or device components make sure to comply with all applicable national regulations Note that the technical features of the device or system of devices might be affected inadvertently when using non SEW cables This concerns in particular the following properties Mechanical properties such as IP protection class ca...

Страница 66: ...rrent must be dimensioned for 100 of the frequency inverter current Miniature circuit breaker with characteristics B C Power circuit breaker nominal voltage nominal line voltage The nominal current of the miniature circuit breaker must be 10 above the fre quency inverter current 7 10 3 Contactors Only use contactors in utilization category AC 3 EN 60947 4 1 as line and brake contactors 7 11 Connec...

Страница 67: ...top connection 2 164 4 X5001_1 Digital inputs outputs communication and control unit 2 144 5 X5001_2 Digital inputs outputs communication and control unit 2 147 6 X1213 AC 400 V input DC 24 V supply for interface box up to 22 kW coded 2 77 or X1214 AC 400 V input DC 24 V supply for supply cable up to 22 kW coded 2 83 7 X2301 Braking resistor 2 110 8 X5102_1 Digital inputs outputs power section 2 1...

Страница 68: ...laptop connection 2 164 4 X5001_1 Digital inputs outputs communication and control unit 2 144 5 X5001_2 Digital inputs outputs communication and control unit 2 147 6 X1213 AC 400 V input DC 24 V supply for interface box up to 22 kW coded 2 77 or X1214 AC 400 V input DC 24 V supply for supply cable up to 22 kW coded 2 83 7 X2301 Braking resistor 2 110 8 X5102_1 Digital inputs outputs power section ...

Страница 69: ...ection 2 164 4 X5001_1 Digital inputs outputs communication and control unit 2 144 5 X5001_2 Digital inputs outputs communication and control unit 2 147 6 X1213 AC 400 V input DC 24 V supply for interface box up to 22 kW coded 2 77 or X1214 AC 400 V input DC 24 V supply for supply cable up to 22 kW coded 2 83 7 X2303 Braking resistor 2 113 8 X5102_1 Digital inputs outputs power section 2 150 9 X51...

Страница 70: ...mmunication package 2 Connections Communication interfaces Function unit 3 2 1 1 X4251 SBusPLUS interface PFH 1A B I1 2 2 X4112 CAN interface external electrically isolated 3 X4011 RS485 interface external with DC 24 V Communication package 3 Connections Communication interfaces Function unit 3 2 1 1 X4251 SBusPLUS interface PFH 1A B I1 3 2 X4111 CAN interface external with DC 24 V 3 X4011 RS485 i...

Страница 71: ...erface PFH 1A B I1 10 2 X4112 CAN interface external electrically isolated 3 X4101 CAN interface system bus with DC 24 V Communication package 11 Connections Communication interfaces Function unit 3 2 1 1 X4121 MOVISAFE safety bus in terface PFH 1A B I1 11 2 X4012 RS485 interface external electrically isolated 3 X4101 CAN interface system bus with DC 24 V Communication package 12 Connections Commu...

Страница 72: ... unit 2 1 1 X4201 input PROFIBUS PFH P1 A B11 I1 2 X4202 output DeviceNet Connections Fieldbus Function unit 2 1 1 X4241 input DeviceNet PFH D1 A B12 I1 2 X4242 output PROFINET M12 Connections Fieldbus Function unit 2 1 1 X4233_11 Ethernet fieldbus M12 PFH E2 A B53 I1 2 X4233_12 Push pull RJ45 Connections Fieldbus Function unit 2 1 1 X4232_11 Ethernet fieldbus Push pull RJ45 PFH E2 A B63 I1 2 X423...

Страница 73: ...X4234_11 Ethernet fieldbus Push pull SCRJ PFH E2 A B64 I1 2 X4234_12 EtherNet IP Modbus TCP M12 Connections Fieldbus Function unit 2 1 1 X4233_11 Ethernet fieldbus M12 PFH E3 A B53 I1 2 X4233_12 Push pull RJ45 Connections Fieldbus Function unit 2 1 1 X4232_11 Ethernet fieldbus Push pull RJ45 PFH E3 A B63 I1 2 X4232_12 22749055 EN 04 2016 ...

Страница 74: ... or 1 X3011 Motor encoder HIPERFACE sin cos TTL HTL RS422 PFA MD B G20 B C 000 CANopen distance encoder and motor encoder Connections Encoder type Function module 2 1 1 X3211 Distance encoder CANopen PFA MD B G21 B C 000 2 X3011 Motor encoder HIPERFACE sin cos TTL HTL RS422 Multi distance encoder and motor encoder Connections Encoder type Function module 2 1 1 X3222 Multi distance encoder HIPERFAC...

Страница 75: ...very Prefabricated cables for connecting SEW EURODRIVE components can be ordered For each connection the available prefabricated cables are listed Specify the part number and length of the required cable in your order The number and design of the required connection cables depend on the device design and the components to be connected This is why you do not need all listed cables Cable types The t...

Страница 76: ...ly X 2 Number of cores X G with green yellow PE conductor X without PE 0 25 Core cross section in mm2 Cable shield A plus sign is added to cores with other features Examples The following examples illustrate the cable designation 3G1 5 Cable with 3 cores of 1 5 mm2 each one green yellow cable 2X2X0 25 4G2 5 Shielded hybrid cable with 4 twisted pair cables of 0 25 mm2 each shielded and 4 power core...

Страница 77: ...atch Wiring diagram c a 8 1 2 1 5 6 2 1 5 6 2 4 7 3 8 4 7 3 3 a Han C module male No Name Function 1 L1 Line connection phase 1 2 L2 Line connection phase 2 3 L3 Line connection phase 3 b Han EE module male Coding of the device power see chapter Coding 2 78 c Han EE module male No Name Function 1 24V_C DC 24 V input backup voltage 2 SC Signal contact for external maintenance switch 3 VO24 DC 24 V ...

Страница 78: ...power ratings and the corresponding power interfaces Device power Coding of the connections Interface box 2 2 kW a c 1 5 6 2 8 4 7 3 PZM2xA A022 M13 00 PZM2xA A075 D02 00 PZM2xA A150 D03 00 PZM2xA A220 D04 00 4 kW a c 1 5 6 2 8 4 7 3 PZM2xA A040 M14 00 PZM2xA A075 D02 00 PZM2xA A150 D03 00 PZM2xA A220 D04 00 7 5 kW a c 1 5 6 2 8 4 7 3 PZM2xA A075 M16 00 PZM2xA A075 D02 00 PZM2xA A150 D03 00 PZM2xA...

Страница 79: ...ctions MOVIPRO ADC 79 Device power Coding of the connections Interface box 11 kW a c 1 5 6 2 8 4 7 3 PZM2xA A150 D03 00 PZM2xA A220 D04 00 15 kW a c 1 5 6 2 8 4 7 3 PZM2xA A150 D03 00 PZM2xA A220 D04 00 22 kW a c 1 5 6 2 8 4 7 3 PZM2xA A220 D04 00 22749055 EN 04 2016 ...

Страница 80: ...0 Interface box connections 4 3 2 1 36028798973867915 1 Covers of the screw fitting holes M25 1 5 1 2 Covers of the screw fitting hole M32 1 5 1 3 Terminal strip power input 4 Connection to device Han 10 B female 1 The screw fittings are not included in the delivery 22749055 EN 04 2016 ...

Страница 81: ...nal strip Terminal cross section Name Function 1 VO24 DC 24 V output 0 2 6 mm2 2 GND Reference potential DC 24 V output 3 24V_C DC 24 V input 4 0V24_C 0V24 reference potential input 5 HT1 Auxiliary terminal for additional voltage levels without internal function 6 HT2 Auxiliary terminal for additional voltage levels without internal function 7 L1 Line connection phase 1 0 2 10 mm2 8 L2 Line connec...

Страница 82: ... jumper the following terminals 1 with 3 2 with 4 The following figure shows the wiring for using the 24 V supply from the DC link 1 2 3 4 18014400675416459 INFORMATION If you use an external DC 24 V backup voltage do not connect terminals 1 and 2 To use an external DC 24 V backup voltage connect it to the following terminals 3 4 The following figure shows the wiring for using an external DC 24 V ...

Страница 83: ...latch Wiring diagram c a 8 1 2 1 5 6 2 1 5 6 2 4 7 3 8 4 7 3 3 a Han C module male No Name Function 1 L1 Line connection phase 1 2 L2 Line connection phase 2 3 L3 Line connection phase 3 b Han EE module male Coding of the device power see chapter Coding 2 85 c Han EE module male No Name Function 1 24V_C DC 24 V input backup voltage 2 SC Signal contact for external maintenance switch 3 VO24 DC 24 V...

Страница 84: ...e or via an external DC 24 V backup voltage To use the internal DC 24 V supply you must jumper the following contacts c 1 and c 3 c 5 and c 7 INFORMATION If you use an external DC 24 V backup voltage do not connect contacts c 3 and c 7 To use an external DC 24 V backup voltage connect it to the following contacts c 1 c 5 Signal contact for external maintenance switch The device has a signal contac...

Страница 85: ...nternal X1214 24V_C SC VO24 0V24_C GND Connection variant DC 24 V supply internal 1 2 3 1 2 3 4 5 6 7 8 PE 24 V external 0 V external X1214 24V_C SC VO24 0V24_C GND Connection variant DC 24 V supply external c b b a a c 18014401553705995 Coding The following table shows the assignment of the individual coding to the respective device power rating Device power Coding of the connections 2 2 kW a c 1...

Страница 86: ...n Electrical connections Operating Instructions MOVIPRO ADC 86 Device power Coding of the connections 4 kW a c 1 5 6 2 8 4 7 3 7 5 kW a c 1 5 6 2 8 4 7 3 11 kW a c 1 5 6 2 8 4 7 3 15 kW a c 1 5 6 2 8 4 7 3 22749055 EN 04 2016 ...

Страница 87: ... Connection cable Up to 7 5 kW IEC UL Cable Length installation type Component Part number 18131433 Cable design 4G2 5 Han 10 B Open with conductor end sleeves Variable length 11 kW up to 15 kW IEC UL Cable Length installation type Component Part number 18131468 Cable design 4G6 0 Han Open with conductor end sleeves Variable length 22749055 EN 04 2016 ...

Страница 88: ...ductor assignment Part number Signal name Color coding 18131433 18131468 18174183 L1 Black 1 L2 Black 2 L3 Black 3 PE Green yellow Wiring diagram The following figure shows the wiring diagram of the connection cables with the follow ing part numbers 18131433 18311468 18174183 B A 1 A 2 A 3 C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 PE 24 V internal 0 V internal 24V_C SC VO24 0V24_C GND PE L 3 L 2 L 1 1479295...

Страница 89: ...in conjunction with this device Function Power connection for motor with brake up to 4 kW Connection type Han Q 8 0 female Wiring diagram 8 5 3 1 2 4 PE 6 7 No Name Function 1 U Motor phase U output 2 14 Brake from SEW EURODRIVE terminal 14 white 3 W Motor phase W output 4 15 Brake from SEW EURODRIVE terminal 15 blue 5 TF TH KTY Motor temperature sensor 6 13 Brake from SEW EURODRIVE terminal 13 re...

Страница 90: ...n M4 Variable length D 1 5 DRS71 90L DRE80 100 DRP90 100 DRN80 100 DRL71 80 Part number 18127703 W Han Q 8 0 IS W Variable length D 1 5 DRS71 90W DRE80 100W DRP90 100W DRN80 100W DRL71 80W Part number 18127681 m Han Q 8 0 IS m Variable length D 1 5 DRS71 90m DRE80 100m DRP90 100m DRN80 100m DRL71 80m Part number 18127711 Han Q 8 0 ABB8 Variable length D 1 5 DRS71 90 DRE80 100 DRP90 100 DRN80 100 D...

Страница 91: ...0 DRN80 100 DRL71 80 Part number 18125859 Han Q 8 0 SB11 Variable length E 1 5 CMP63 80 Up to 2 2 KW IEC UL Cable Length installation type Type Component Part number 18143776 Han Q 8 0 open terminal box connection M4 Variable length D 2 5 DRS71 90 DRE80 100 DRP90 100 DRN80 100 DRL71 80 Part number 18145949 W Han Q 8 0 IS W Variable length D 2 5 DRS71 90W DRE80 100W DRP90 100W DRN80 100W DRL71 80W ...

Страница 92: ...m Variable length D 2 5 DRS71 90m DRE80 100m DRP90m DRN80 100m DRL71 80m Part number 18174442 Han Q 8 0 ABB8 Variable length D 2 5 DRS71 90 DRE80 100 DRP90 100 DRN80 100 DRL71 80 Part number 18174434 Han Q 8 0 ASB8 Variable length D 2 5 DRS71 90 DRE80 100 DRP90 100 DRN80 100 DRL71 80 Part number 18174450 Han Q 8 0 SB11 Variable length E 2 5 CMP63 80 22749055 EN 04 2016 ...

Страница 93: ...5a Black 3 1b Black 4 2b Black 5 PE connection Green yellow shield end Inner shield Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor Also observe the wiring diagram of the respective motor 1 BK 5 BK 4 1b 2b BK 3 BK 1 BK 2 a a a a a 2 3 4 5 BK W1 U1 V1 W1 GNYE PE BK V1 BK U1 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 180144013281866...

Страница 94: ...ting Instructions MOVIPRO ADC 94 Adapter cable Cable Length installation type Type Component Part number 18161243 Han Q 8 0 Han 6 B Variable length D 2 5 All connection cables with Han 6B Note the motor assign ments to the device 2 2 kW 22749055 EN 04 2016 ...

Страница 95: ...brake up to 7 5 kW Connection type Han Modular 6 B female 1 locking latch Wiring diagram B A 1 2 3 2 1 3 5 6 4 A Han C module female No Name Function 1 U Motor phase U output 2 V Motor phase V output 3 W Motor phase W output B Han E protected Module female No Name Function 1 TF TH KTY Motor temperature sensor 2 15 Brake from SEW EURODRIVE terminal 15 blue 3 13 Brake from SEW EURODRIVE terminal 13 ...

Страница 96: ... 1 5 DRS71 100 DRE80 100 DRP90 100 DRN80 100 DRL71 100 Part number 18118143 Han 6 B Open terminal box connection M5 Variable length D 1 5 DRS112 DRE112 132 DRP112 132 DRN112 DRL112 132 Part number 18118178 W Han 6 B IS W Variable length D 1 5 DRS71 112 W DRE80 132 W DRP90 132 W DRN80 132 W DRL71 132 W Part number 18118151 m Han 6 B IS m Variable length D 1 5 DRS71 132 m DRE80 132 m DRP90 132 m DRN...

Страница 97: ...RN80 112 DRL71 132 Part number 18118194 Han 6 B ASB8 Variable length D 1 5 DRS71 112 DRE80 132 DRP90 132 DRN80 112 DRL71 132 4 0 kW IEC UL 7 5 kW IEC Cable Length installation type Type Component Part number 18108334 Han 6 B Open terminal box connection M4 Variable length D 2 5 4 0 kW IEC UL DRS71 100 DRE80 100 DRP90 100 DRN80 100 DRL71 100 7 5 kW IEC DRS71 100 DRE80 100 DRP90 100 DRN80 100 DRL71 ...

Страница 98: ... connection M5 Variable length D 2 5 4 0 kW IEC UL DRS112 DRE112 132 DRP112 132 DRN112 DRL71 100 7 5 kW IEC UL DRS71 132 DRE80 132 DRP90 132 DRN80 132 DRL71 90 Part number 18108326 W Han 6 B IS W Variable length D 2 5 4 0 kW IEC UL DRS71 112 W DRE80 132 W DRP90 132 W DRN80 112 W DRL71 100 W 7 5 kW IEC DRS71 132 W DRE80 160 W DRP90 160 W DRN80 132 W DRL71 90 W 22749055 EN 04 2016 ...

Страница 99: ... m Variable length D 2 5 4 0 kW IEC UL DRS71 112 m DRE80 132 m DRP90 132 m DRN80 112 m DRL71 100 m 7 5 kW IEC DRS71 132 m DRE80 160 m DRP90 160 m DRN80 132 m DRL71 90 m Part number 18108245 Han 6 B ABB8 Variable length D 2 5 4 0 kW IEC UL DRS71 112 DRE80 132 DRP90 132 DRN80 112 DRL71 100 7 5 kW IEC DRS71 132 DRE80 160 DRP90 160 DRN80 132 DRL71 90 22749055 EN 04 2016 ...

Страница 100: ... DRP90 132 DRN80 112 DRL71 100 7 5 kW IEC DRS71 132 DRE80 160 DRP90 160 DRN80 132 DRL71 90 7 5 kW IEC UL Cable Length installation type Type Component Part number 18120601 Han 6 B Open terminal box connection M5 Variable length D 4 0 DRS112 132 DRE112 132 DRP112 132 DRN112 132 DRL112 132 Part number 18121284 W Han 6 B IS W Variable length D 4 0 DRS71 132 W DRE80 160 W DRP90 160 W DRN80 132 W DRL71...

Страница 101: ...iable length D 4 0 DRS71 132 m DRE80 160 m DRP90 160 m DRN80 132 m DRL71 90 m Part number 18120628 Han 6 B ABB8 Variable length D 4 0 DRS71 132 DRE80 160 DRP90 160M DRN80 132 DRL71 90 Part number 18120636 Han 6 B ASB8 Variable length D 4 0 DRS71 132 DRE80 160 DRP90 160 DRN80 132 DRL71 90 Part number 18122035 Han 6 B SB14 Variable length E 4 0 CMP63 100 22749055 EN 04 2016 ...

Страница 102: ...otor phase W 4a Black 1 Brake 13 red 3a Black 2 Brake 14 white 5a Black 3 Brake 15 blue 1b Black 4 TF TH 2b Black 5 TF TH PE connection Green yellow shield end Inner shield PE Connecting the hybrid cable The following figure shows the connection of the hybrid cable to the terminal box of the motor Also observe the wiring diagram of the respective motor 1 BK 5 BK 4 1b 2b BK 3 BK 1 BK 2 a a a a a 2 ...

Страница 103: ...ngth installation type Type Component Part number 18157475 Han 6 B Han 6 B Variable length D 6 0 Connection cables 18108202 18108245 18108318 18108326 18108334 18108342 18110525 18118135 18118143 18118151 18118178 18118186 18118194 18120601 18120628 18120636 18121276 18121284 18122027 18122035 22749055 EN 04 2016 ...

Страница 104: ... about encoder signal re versal cables refer to the description of the encoder connection 4 kW IEC UL 7 5 kW IEC Cable Length installation type Type Wiring diagram Part number 18113737 Han 6 B Han 6 B Fixed length D 2 5 U1 V1 V1 U1 W1 W1 13 13 14 14 15 15 TF TF TF TF 4 kW IEC UL 7 5 kW IEC UL Cable Length installation type Type Wiring diagram Part number 18122000 Han 6 B Han 6 B Fixed length D 6 0...

Страница 105: ...ke up to 22 kW Connection type Han Modular 10 B female 1 single locking latch Wiring diagram C A 1 2 3 1 3 2 5 6 4 A Han C module female No Name Function 1 U Motor phase U output 2 V Motor phase V output 3 W Motor phase W output C Han E protected module female No Name Function 1 TF TH KTY Motor temperature sensor 2 15 Brake from SEW EURODRIVE terminal 15 blue 3 13 Brake from SEW EURODRIVE terminal...

Страница 106: ...ion M5 Variable length D 6 0 DRS112 132 DRE112 132 DRP112 132 DRN112 132 DRL112 132 Part number 18110479 Han 10 B Open terminal box connection M6 Variable length D 6 0 DRS160 DRE160 DRP160 DRN160 DRL160 Part number 18123562 W Han 10 B ADB2 W Variable length D 6 0 DRS160W DRE180W DRP180W DRN160W DRL160W Part number 18123570 m Han 10 B ADB2 m Variable length D 6 0 DRS160m DRE180m DRP180m DRN160m DRL...

Страница 107: ... DRL160 11 kW IEC UL up to 22 kW IEC UL Cable Length installation type Type Component Part number 18121985 Han 10 B Open terminal box connection M6 Variable length D 10 0 DRS180 DRE180 DRP200 DRN180 DRL180 Part number 18123589 W Han 10 B ADB2 W Variable length D 10 0 DRS180W DRE180W DRP200W DRN180W DRL180W Part number 18118208 Han 10 B ABB8 Variable length D 10 0 DRS180 DRE180 DRP200 DRN180 DRL180...

Страница 108: ... Conductor assignment Part number Motor ter minal DR motor Color coding Hybrid cable designation Connection device 18110452 18110479 18121985 U1 Black U1 Motor phase U V1 Black V1 Motor phase V W1 Black W1 Motor phase W 4a Black 1 Brake 13 red 3a Black 2 Brake 14 white 5a Black 3 Brake 15 blue 1b Black 4 TF TH 2b Black 5 TF TH PE connection Green yellow shield end Inner shield PE 22749055 EN 04 20...

Страница 109: ...wiring diagram of the respective motor 1 BK 5 BK 4 1b 2b BK 3 BK 1 BK 2 a a a a a 2 3 4 5 BK W1 U1 V1 W1 GNYE PE BK V1 BK U1 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 18014401328186635 Extension cable Cable Length installation type Type Component Part number 18164226 Han 10 B Han 10 B Variable length D 6 0 Connection cables 18110436 18110533 18110452 18110479 18118208 18121985 18122051 18123562 18123570...

Страница 110: ...scription of the encoder connection 11 kW IEC UL Cable Length installation type Type Wiring diagram Part number 18119638 Han 10 B Han 10 B Fixed length D 6 0 U1 V1 V1 U1 W1 W1 13 13 14 14 15 15 TF TF TF TF 15 kW 22 kW IEC UL Cable Length installation type Type Wiring diagram Part number 18113745 Han 10 B Han 10 B Fixed length D 10 0 U1 V1 V1 U1 W1 W1 13 13 14 14 15 15 TF TF TF TF 7 12 9 X2301 Brak...

Страница 111: ... connections Operating Instructions MOVIPRO ADC 111 Wiring diagram PE 1 2 4 3 5 No Name Function 1 n c Not connected 2 n c Not connected 3 R Braking resistor 4 n c Not connected 5 R Braking resistor PE PE PE connection 22749055 EN 04 2016 ...

Страница 112: ...rt number 18166563 replacement for 11722916 Cable design 3G2 5 Core cross section 2 5 mm2 Han Q 5 0 Open with conductor end sleeves Variable length External braking resistor Terminal cross section 6 mm2 Conductor assignment Part number Signal name Color coding 18166563 replacement for 11722916 R Black 1 R Black 2 PE Green yellow Extension cable Cable Length installation type Component Part number ...

Страница 113: ...E connection Connection cables IEC UL Cable Length installation type Component Part number 18166571 replacement for 18121969 Cable design 3G2 5 Core cross section 2 5 mm2 Han Q 2 0 Open with conductor end sleeves Variable length External braking resistor Terminal cross section 6 mm2 Part number 18166598 replacement for 18121977 Cable design 3G6 0 Core cross section 6 mm2 Han Q 2 0 Open with conduc...

Страница 114: ...12 11 X3001 Motor encoder Function Connection for resolver Connection type M23 insulator P part 12 pin female 20 coded Wiring diagram 8 12 7 6 5 11 4 3 2 10 1 9 No Name Function 1 Ref Reference voltage 2 Ref Reference voltage 3 Cos Cosine track 4 Cos Cosine track 5 Sin Sine track 6 Sin Sine track 7 res Reserved 8 res Reserved 9 TF TH KTY Motor temperature sensor 10 TF TH KTY Motor temperature sens...

Страница 115: ...2X0 25 M23 12 pin 20 coded M23 12 pin 0 coded Variable length Resolver RH1M RH1L Part number 11726431 Cable design 4X2X0 25 M23 12 pin 20 coded Open with conductor end sleeves Variable length Resolver RH1M RH1L Conductor assignment Part number Signal name Color coding 11726431 Ref Pink Ref Gray Cos Red Cos Blue Sin Yellow Sin Green TF TH KTY White TF TH KTY Brown 22749055 EN 04 2016 ...

Страница 116: ...16 Extension cable Cable Length installation type Component Part number 18156851 Cable design 6X2X0 25 M23 12 pin 20 coded M23 12 pin 20 coded Variable length Connection cables 11724927 11726431 18110991 18121438 18121446 18121454 18121926 18121934 18121942 18121950 22749055 EN 04 2016 ...

Страница 117: ...C Negated signal track C K0 3 A Signal track A K1 4 A Negated signal track A K1 5 B Signal track B K2 6 B Negated signal track B K2 7 Data Data line 8 Data Data line 9 TF TH KTY Motor temperature sensor 10 TF TH KTY Motor temperature sensor 11 GND Reference potential 12 12V DC 12 V output Connection cables Cable Length installation type Component Part number 18121454 with temperature sensor Cable ...

Страница 118: ...121438 without temperature sensor Cable design 6X2X0 25 M23 12 pin 20 coded Open with conductor end sleeves Variable length A 7W AG7Y AS7Y E 7C E 7R E 7S EH1 EI7 EV1 ES1 ES2 Part number 18121446 with temperature sensor Cable design 6X2X0 25 M23 12 pin 20 coded Open with conductor end sleeves Variable length AK1H EK1H ES1H AS1H Part number 18110991 without temperature sensor Cable design 6X2X0 25 M...

Страница 119: ...pin 20 coded M12 8 pin Variable length EI7 Conductor assignment Part number Signal name Color coding 18121438 C Brown C White A Red A Blue B Yellow B Green Data Purple Data Black GND Gray Pink Pink 12V Red Blue Gray Part number Signal name Color coding 18121446 C Pink C Gray A Red A Blue B Yellow B Green Data Purple Data Black TF TH KTY Brown TF TH KTY White GND Gray Pink 12V Red Blue 22749055 EN ...

Страница 120: ...n cables 11724927 11726431 18110991 18121438 18121446 18121454 18121926 18121934 18121942 18121950 Encoder signal reversal cable INFORMATION An additional encoder signal reversal cable is only necessary if you are using a phase reversal cable Cable Length installation type Component Part number 18114806 not suitable for HIPERFACE encoders Cable design 6X2X0 25 M23 12 pin 20 coded M23 12 pin 20 cod...

Страница 121: ... data line low 1 Total current load of DC 24 V encoder supply 400 mA Connection cable Cable Length installation type Component Length 1 m Part number 13237748 Length 1 5 m Part number 13286293 Length 2 m Part number 13287756 Length 2 5 m Part number 13286307 Length 3 m Part number 13286315 Length 4 m Part number 13286323 Length 5 m Part number 13286331 Length 10 m Part number 13286358 Length 15 m ...

Страница 122: ...art number 13281380 Length 4 m Part number 13281399 Length 5 m Part number 13281402 Length 10 m Part number 13281410 Length 15 m Part number 13281429 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded Open Fixed length Sick DME4000 TR CE58M TR LE200 WCS3 B LS410 Conductor assignment Part number Signal name Color coding 13281348 13281356 13281364 13281372 13281380 13281399 13281402 13281410 1328...

Страница 123: ...5 11 4 3 2 10 1 9 No Name Function 1 CLK C Clock line Signal track C K0 2 CLK C Negated clock line Negated signal track C K0 3 A Signal track A K1 4 A Negated signal track A K1 5 B Signal track B K2 6 B Negated signal track B K2 7 Data Data line 8 Data Data line 9 GND Reference potential 10 24V DC 24 V output Total current load of DC 24 V encoder supply 400 mA 11 GND Reference potential 12 12V DC ...

Страница 124: ... Open with conductor end sleeves Variable length HIPERFACE SSI encoder 12 V Part number 18121942 Cable design 6X2X0 25 M23 12 pin 20 coded Open with conductor end sleeves Variable length HIPERFACE SSI encoder 24 V Conductor assignment Part number Signal name Color coding 18121934 CLK Brown CLK White A Red A Blue B Yellow B Green Data Purple Data Black GND Gray Pink Pink 12V Red Blue Gray 22749055 ...

Страница 125: ...lue B Yellow B Green Data Purple Data Black GND Gray Pink Pink 24V Red Blue Gray Extension cable Cable Length installation type Component Part number 18156851 Cable design 6X2X0 25 M23 12 pin 20 coded M23 12 pin 20 coded Variable length Connection cables 11724927 11726431 18110991 18121438 18121446 18121454 18121926 18121934 18121942 18121950 22749055 EN 04 2016 ...

Страница 126: ...1 No Name Function 1 24V DC 24 V output 2 RS RS485 data line 3 GND Reference potential 4 RS RS485 data line 5 res Reserved 7 12 16 X4012 RS485 interface external Function RS485 interface for external components electrically isolated Connection type M12 5 pin female B coded Wiring diagram 4 3 2 5 1 No Name Function 1 res Reserved 2 RS RS485 data line 3 RS_GND RS485 reference potential 4 RS RS485 da...

Страница 127: ...on connected here you must terminate the bus with a 120 Ω res istor Function Internal CAN bus system bus output Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 CAN_SHLD Shield equipotential bonding 2 24V DC 24 V output 3 GND Reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low 22749055 EN 04 2016 ...

Страница 128: ... number 13286366 Custom lengths 1 5 m Part number 13286293 2 5 m Part number 13286307 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded M12 female A coded Fixed length Standard lengths 2 m Part number 13281364 5 m Part number 13281402 Custom lengths 1 m Part number 13281348 1 5 m Part number 13281356 2 5 m Part number 13281372 3 m Part number 13281380 4 m Part number 13281399 10 m Part number ...

Страница 129: ... name Color coding 13281348 13281356 13281364 13281372 13281380 13281399 13281402 13281410 13281429 CAN_SHLD 24V Red GND Black CAN_H White CAN_L Blue Connection components CAN T piece Part number 13290967 Connection M12 5656744075 CAN terminating resistor Part number 13287036 Connection M12 63050395932099851 22749055 EN 04 2016 ...

Страница 130: ...ion is used the last station must be terminated at the CAN bus Function CAN bus for external components Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 CAN_SHLD Shield equipotential bonding 2 24V DC 24 V output 3 GND Reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low 22749055 EN 04 2016 ...

Страница 131: ... number 13286366 Custom lengths 1 5 m Part number 13286293 2 5 m Part number 13286307 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded M12 female A coded Fixed length Standard lengths 2 m Part number 13281364 5 m Part number 13281402 Custom lengths 1 m Part number 13281348 1 5 m Part number 13281356 2 5 m Part number 13281372 3 m Part number 13281380 4 m Part number 13281399 10 m Part number ...

Страница 132: ... name Color coding 13281348 13281356 13281364 13281372 13281380 13281399 13281402 13281410 13281429 CAN_SHLD 24V Red GND Black CAN_H White CAN_L Blue Connection components CAN T piece Part number 13290967 Connection M12 5656744075 CAN terminating resistor Part number 13287036 Connection M12 63050395932099851 22749055 EN 04 2016 ...

Страница 133: ...ved 3 CAN_GND CAN reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low Connection cables Cable Length installation type Component Standard lengths 1 m Part number 13237748 2 m Part number 13237756 3 m Part number 13286315 4 m Part number 13286323 5 m Part number 13286331 10 m Part number 13286358 15 m Part number 13286366 Custom lengths 1 5 m Part number 13286293 2 5 m Part num...

Страница 134: ... 1 5 m Part number 13281356 2 5 m Part number 13281372 3 m Part number 13281380 4 m Part number 13281399 10 m Part number 13281410 15 m Part number 13281429 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded Open Fixed length Conductor assignment Part number Signal name Color coding 13281348 13281356 13281364 13281372 13281380 13281399 13281402 13281410 13281429 CAN_SHLD 24V Red GND Black CAN_H...

Страница 135: ... Reserved 3 CAN_GND CAN reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low Connection cables Cable Length installation type Component Standard lengths 1 m Part number 13237748 2 m Part number 13237756 3 m Part number 13286315 4 m Part number 13286323 5 m Part number 13286331 10 m Part number 13286358 15 m Part number 13286366 Custom lengths 1 5 m Part number 13286293 2 5 m Pa...

Страница 136: ... 1 5 m Part number 13281356 2 5 m Part number 13281372 3 m Part number 13281380 4 m Part number 13281399 10 m Part number 13281410 15 m Part number 13281429 Cable design 1X2X0 2 1X2X0 32 1X0 32 M12 male A coded Open Fixed length Conductor assignment Part number Signal name Color coding 13281348 13281356 13281364 13281372 13281380 13281399 13281402 13281410 13281429 CAN_SHLD 24V Red GND Black CAN_H...

Страница 137: ...MOVIPRO ADC 137 7 12 21 X4201 PROFIBUS input Function PROFIBUS input Connection type M12 5 pin male B coded Wiring diagram 4 3 2 5 1 No Name Function 1 res Reserved 2 A PROFIBUS data line A green 3 res Reserved 4 B PROFIBUS data line B red 5 res Reserved 22749055 EN 04 2016 ...

Страница 138: ...here is no station connected here you must terminate the bus with a 120 Ω res istor Function PROFIBUS output Connection type M12 5 pin female B coded Wiring diagram 4 3 2 5 1 No Name Function 1 5V DC 5 V output 2 A PROFIBUS data line A green 3 0V5 0V5 reference potential 4 B PROFIBUS data line B red 5 res Reserved 22749055 EN 04 2016 ...

Страница 139: ... MOVIPRO ADC 139 7 12 23 X4224 Ethernet engineering Function Ethernet engineering interface 4 pin Connection type M12 4 pin female D coded Wiring diagram 2 4 3 1 No Name Function 1 TX Transmit line 2 RX Receive line 3 TX Transmit line 4 RX Receive line 22749055 EN 04 2016 ...

Страница 140: ... Wiring diagram 1 8 Assignment No Name Function 1 TX Transmit line 2 TX Transmit line 3 RX Receive line 4 res Reserved 5 res Reserved 6 RX Receive line 7 res Reserved 8 res Reserved NOTICE RJ45 patch cable without push pull connector housing not snapped into place Damage to the push pull RJ45 connection Only use push pull RJ45 mating connectors in accordance with IEC PAS 61076 3 117 22749055 EN 04...

Страница 141: ...type M12 4 pin female D coded Wiring diagram 2 4 3 1 Assignment No Name Function 1 TX Transmit line 2 RX Receive line 3 TX Transmit line 4 RX Receive line 7 12 26 X4234_11 and X4234_12 Ethernet fieldbus Function Ethernet fieldbus interface SCRJ POF Connection type Push pull SCRJ Wiring diagram 1 2 Assignment No Name Function 1 TX Transmit line POF 2 RX Receive line POF 22749055 EN 04 2016 ...

Страница 142: ... 7 12 27 X4241 DeviceNet input Function DeviceNet input Connection type M12 5 pin male A coded Wiring diagram 2 1 5 4 3 No Name Function 1 Drain Shield equipotential bonding 2 V DC 24 V input 3 V Reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low 22749055 EN 04 2016 ...

Страница 143: ...pe M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 Drain Shield equipotential bonding 2 V DC 24 V output 3 V Reference potential 4 CAN_H CAN data line high 5 CAN_L CAN data line low 7 12 29 X4251 SBusPLUS system bus Function EtherCAT based SEW system bus SBusPLUS Connection type M12 4 pin female D coded Wiring diagram 2 4 3 1 No Name Function 1 TX Transmit line 2 RX Receive li...

Страница 144: ...DI01 DO01 Digital input or output DIO 3 DI02 DO02 Digital input or output DIO 4 DI03 DO03 Digital input or output DIO 5 DI04 Digital input DI 6 DI05 Digital input DI 7 DI06 Digital input DI 8 DI07 Digital input DI 9 0V24 0V24 reference potential 10 0V24 0V24 reference potential 11 24V DC 24 V output 12 FE Equipotential bonding functional earth Connection cables Cable Length installation type Compo...

Страница 145: ...07 Cable design 3X0 75 8X0 34 M23 12 pin male 0 coded sensor actuator box with 8 slots M12 Fixed length Part number 11741457 Cable design 6X2X0 25 M23 12 pin male 0 coded Open with conductor end sleeves Variable length Extension cable The following extension cable is available for the sensor actuator box Cable Length installation type Component Part number 18123465 Cable design 6X2X0 25 M23 12 pin...

Страница 146: ...RO ADC 146 Conductor assignment Conductor assignment X5001_1 Part number Signal name Color coding 11741457 DI00 DO00 Pink DI01 DO01 Gray DI02 DO02 Red DI03 DO03 Blue DI04 Yellow DI05 Green DI06 Purple DI07 Black 0V24 Brown 0V24 White 24V Gray Pink FE Red Blue 22749055 EN 04 2016 ...

Страница 147: ...ut DI 2 DI09 Digital input DI 3 DI10 Digital input DI 4 DI11 Digital input DI 5 DI12 Digital input DI 6 DI13 Digital input DI 7 DI14 Digital input DI 8 DI15 Digital input DI 9 0V24 0V24 reference potential 10 0V24 0V24 reference potential 11 24V DC 24 V output 12 FE Equipotential bonding functional earth Connection cables Cable Length installation type Component Length 1 m Part number 18255477 Len...

Страница 148: ...07 Cable design 3X0 75 8X0 34 M23 12 pin male 0 coded sensor actuator box with 8 slots M12 Fixed length Part number 11741457 Cable design 6X2X0 25 M23 12 pin male 0 coded Open with conductor end sleeves Variable length Extension cable The following extension cable is available for the sensor actuator box Cable Length installation type Component Part number 18123465 Cable design 6X2X0 25 M23 12 pin...

Страница 149: ...ions MOVIPRO ADC 149 Conductor assignment Conductor assignment X5001_2 Part number Signal name Color coding 11741457 DI08 Pink DI09 Gray DI10 Red DI11 Blue DI12 Yellow DI13 Green DI14 Purple DI15 Black 0V24 Brown 0V24 White 24V Gray Pink FE Red Blue 22749055 EN 04 2016 ...

Страница 150: ...output 2 DI03 Digital input DI03 3 0V24 0V24 reference potential 4 DI02 Digital input DI02 5 FE Equipotential bonding functional earth 7 12 33 X5102_2 Digital inputs Frequency inverter Function Digital inputs outputs power section Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 24V DC 24 V output 2 DI05 Digital input DI05 3 0V24 0V24 reference potential 4 DI04 ...

Страница 151: ...ion components Y adapter For connecting 2 sensors actuators to an M12 plug connector use a Y adapter with extension The Y adapter is available from different manufacturers Manufacturer Escha Type WAS4 0 3 2FKM3 9007200170035339 Manufacturer Binder Type 79 5200 9007200435121675 22749055 EN 04 2016 ...

Страница 152: ...onnections Operating Instructions MOVIPRO ADC 152 Manufacturer Phoenix Contact Type SAC 3P Y 2XFS SCO The cable sheath is made of PVC Provide suitable UV protection 1180375179 Manufacturer Murr Type 7000 40721 1180386571 22749055 EN 04 2016 ...

Страница 153: ...switching output for additional external fan Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 res Reserved 2 res Reserved 3 0V24 0V24 reference potential 4 24V_FAN DC 24 V output fan switching signal 5 res Reserved Connection component Fan subassembly Part number 12709700 Connection M12 9007201865010315 22749055 EN 04 2016 ...

Страница 154: ...erter Function Analog input of the power section Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 24V DC 24 V output 2 AIn _FU Analog input n frequency inverter 3 GND Reference potential 4 AIn _FU Analog input n frequency inverter 5 FE Equipotential bonding functional earth 22749055 EN 04 2016 ...

Страница 155: ...if the device will not perform any safety functions ac cording to EN ISO 13849 1 INFORMATION Use only shielded cables for this connection This connection is marked with a yellow ring Function Input for safe disconnection Connection type M12 5 pin female A coded Wiring diagram 1 4 3 2 5 No Name Function 1 24V DC 24 V output 2 STO 0V24 reference potential for safe disconnection 3 0V24 0V24 reference...

Страница 156: ...5932099851 7 13 Several devices at one power supply To distribute the energy to several devices use the interface boxes The interface boxes are equipped with the following inputs and outputs for energy dis tribution AC 400 V IN max 10 mm2 DC 24 V IN max 6 mm2 The following figure shows the energy distribution with connected interface boxes DC 24 V AC 400 V 455787915 22749055 EN 04 2016 ...

Страница 157: ...o property if the motor starts up unintentionally Fatal or severe injuries and damage to property Set the device to a safe state Switch off the output stage De couple the drive Deactivate auto reset for drives that start up automatically WARNING Electric shock due to missing or defective protective covers Severe or fatal injuries Make sure all protective covers are installed properly Never start t...

Страница 158: ... conditions apply to startup The device must be installed correctly both mechanically and electrically The system and connected drives must be configured correctly Safety measures prevent accidental drive startup Safety measures prevent danger to persons or machines Required hardware PC or laptop with Ethernet interface Conventional Ethernet cable INFORMATION SEW EURODRIVE recommends using an Ethe...

Страница 159: ...2 58 in the operating instructions 4 Switch on the device 5 If you want to parameterize the device refer to the following documentations for further information ð MOVIPRO ADC with PROFINET Interface manual ð MOVIPRO SDC with PROFIBUS Interface manual ð MOVIPRO SDC with EtherNet IP and Modbus TCP Interface manual ð MOVIPRO SDC with DeviceNet Interface manual 6 If you want to program the device refe...

Страница 160: ...tion block of the device 1 9797241739 1 Fieldbus module 8 3 1 Setting the fieldbus module To access the DIP switches in the fieldbus module you have to remove the fieldbus module This does not interrupt the fieldbus network The following figure shows the position of the DIP switch at the fieldbus module Z Z 2 1 2 3 4 9007200897484299 1 DIP switch S2 2 Knurled screw 3 Fieldbus output 4 Fieldbus inp...

Страница 161: ...ldbus module into the device 6 Secure the fieldbus module using both knurled head screws 8 3 2 Setting the PROFIBUS address The following example shows the settings of the DIP switches for PROFIBUS address 17 1 6 7 5 4 3 2 8 S2 ON 26 x 0 0 25 x 0 0 24 x 1 16 23 x 0 0 22 x 0 0 21 x 0 0 20 x 1 1 17 2 1 1946073995 1 Example Address 17 2 Switch 8 Reserved Addresses 1 125 valid addresses The addresses ...

Страница 162: ...ction block of the device 1 9797241739 1 Fieldbus module 8 4 1 Setting the fieldbus module To access the DIP switches in the fieldbus module you have to remove the fieldbus module This does not interrupt the fieldbus network The following figure shows the position of the DIP switch at the fieldbus module Z Z 2 1 2 3 4 9007200897484299 1 DIP switch S2 2 Knurled screw 3 Fieldbus output 4 Fieldbus in...

Страница 163: ...tall the fieldbus module into the device 6 Secure the fieldbus module using both knurled head screws 8 4 2 Setting the DeviceNet address The following example shows the settings of the DIP switches for DeviceNet ad dress 17 1 6 7 5 4 3 2 8 S2 ON 25 x 0 0 24 x 1 16 23 x 0 0 22 x 0 0 21 x 0 0 20 x 1 1 17 2 1 1951510539 1 Example Address 17 2 Switch 7 8 Switch for setting the baud rate Addresses 0 63...

Страница 164: ...FF 250 kBaud OFF ON 500 kBaud ON ON Reserved 8 5 PC laptop connection The following figure shows the connection between a PC laptop and the Ethernet ser vice interface of the device 1 2 3 1204936459 1 Ethernet service interface Ethernet RJ45 of device 2 Conventional Ethernet cable 3 Ethernet interface of the laptop The following table shows the IP address and the subnet mask of the engineering in ...

Страница 165: ...ry and possible damage to property due to automatic restart of the drive after fault elimination or after a reset Fatal or severe injuries and damage to property Disconnect the device from the power supply before rectifying a fault if automatic restart of the driven machine is not permitted for safety reasons After a reset make sure that the drive can start up automatically depending on the settin...

Страница 166: ...dback is 599 Hz If the maximum output frequency is exceeded error 08 Speed monitoring is dis played 9 1 Relative cyclic duration factor cdf The cyclic duration factor cdf is the ratio between the period of loading and the cycle duration The cycle duration is the sum of times of operation and times at rest and de energized The typical value for the cycle duration is 10 min cdf total time of operati...

Страница 167: ...ature rise Characterized by a sequence of identical duty cycles each including a time of op eration at constant load and a time at rest Described by the relative cyclic duration factor cdf in t1 t2 t3 T t1 t2 t3 T P ϑ ϑmax S3 P ϑ t 2325831947 9 2 4 Duty types S4 to S10 Intermittent periodic duty The startup current affects the temperature rise Charac terized by a sequence of identical duty cycles ...

Страница 168: ...utomatic operation of the plant With a brake coil power of P 70 W you must ensure a timeout of at least 1 second for brake control toff 1s toff 1s toff 1s toff 1s ton ton ton ton t s Brake control signal 2950935051 9 3 2 Brake control under special operating conditions e g teach or jog mode For teach or jog mode for example timeouts shorter than 1 second are possible After 20 control pulses a time...

Страница 169: ... The following examples show how the device usually displays status and fault mes sages Example 1 Enable of power section 1 1820269707 Example 2 Overtemperature fault of power section 1 If the display shows A Power section number F a power section fault occurred The display switches between the number of the power section and the fault code 1806505867 Refer to chapter List of power section faults ...

Страница 170: ... Controller inhibit active A1 2 No enable A1 3 Standstill current A1 4 Enable A1 5 n control A1 6 M control A1 7 Position hold control A1 8 Factory setting A1 9 Limit switch reached A1 A Technology option A1 c IPOSplus reference travel A1 D Flying start A1 E Calibrate encoder A1 F Fault display 2 177 A1 U Safe torque off active WARNING Risk of injury due to incor rectly interpreted display U Safe ...

Страница 171: ...error While backing up data or restoring a data backup Wait a few minutes until the display changes In normal operation Disconnect the device from the AC 400 V supply and the DC 24 V supply voltage for at least 30 s Restart the device run The connection has been es tablished successfully The statuses of the components or the application are dis played after 3 s SF1 Communication error with the pow...

Страница 172: ... backup on SD memory card failed Start data backup again SF21 Error during data backup data backup on SD memory card failed SD memory card is write pro tected Remove write protection from SD memory card SF22 Error during data recovery data recovery to device failed Start data restoring again SF23 Error during data recovery data recovery to device failed Controller not inhibited Set the device to o...

Страница 173: ...u ally locate the stations Lights up red Connection to the PROFINET IO controller has failed PROFINET IO device does not detect a link Bus interruption PROFINET IO controller is not in operation Check the PROFINET con nection of the device Check the PROFINET IO con troller Check the cabling of your PROFINET network Flashing yel low Lights up yel low The STEP 7 hardware config uration contains a mo...

Страница 174: ... LED Meaning Off The device does not yet have any IP parameters Flashing green red The device performs an LED test Flashing green There is no controlling IO connection Lights up green There is a controlling EtherNet IP IO connection Lights up red Conflict detected in the assigned IP addresses Another station in the network uses the same IP address Flashing red The previously established controllin...

Страница 175: ...us LED S2 PLC status Status LED Possible cause Measure Flashing green The firmware of the communica tion and control unit is running correctly Flashing green orange Data backup is created restored Lights up or ange Boot is active Flashing or ange Firmware is being updated or Bootloader update required Flashing red SD card is not inserted File system on the SD card is corrupt Boot process has faile...

Страница 176: ...rts push pull SCRJ 1 2 4083348491 1 FO1 2 FO2 Status LED Possible cause Measure Off The signal level is 2 dB or more The signal quality is good Lights up red The optical signal level has fallen below 2 dB This can have the following reas ons Aging effect of the polymer fiber The plug connector is not properly connected The externally connected cable is faulty or damaged Check whether the plug con ...

Страница 177: ...stor Check braking res istor supply cable 1 VCE monitoring or undervoltage monitoring of the gate driver 5 Inverter remains in hardware cur rent limit 03 Ground fault Immediate stop 0 04 Brake chopper Immediate stop 0 DC link voltage too high in 4 Q operation Too much regener ative power Braking resistor circuit interrupted Short circuit in the braking resistor cir cuit Braking resistance too high...

Страница 178: ...peed difference between ramp setpoint and ac tual value for 2 ramp time higher than expected slip 4 Maximum rotat ing field speed exceeded Maximum rotat ing field fre quency with VFC max 150 Hz and V f max 600 Hz exceeded 09 Startup Immediate stop 0 Startup missing The inverter has not been started up for the selected operating mode or the encoder data has not been loaded yet Perform the startup f...

Страница 179: ...r correct connection short cir cuit and wire breaks 25 Motor encoder error Speed range exceeded Encoder on mo tor encoder ex ceeds 6542 min 1 26 Motor encoder error Card is defective Error in the quad rant evaluation 27 Encoder error encoder connec tion or encoder is defective 28 Motor encoder error Commu nication error RS485 channel 29 External encoder error Commu nication error RS485 channel 30 ...

Страница 180: ...ks 33 HIPERFACE en coder on external encoder reports an error 34 Encoder fault mo tor encoder re solver Encoder connec tion or encoder is defective 17 System error Immediate stop 0 Stack overflow error Inverter electronics disrupted possibly due to EMC influences Check grounding and shielding and improve if neces sary Contact SEW EURODRIVE Service if the error reoccurs 18 0 Stack underflow error 1...

Страница 181: ...m mable input Eliminate respective cause reprogram ter minal if necessary 27 No limit switches Emergency stop 0 Limit switches missing or wire break Open circuit both limit switches miss ing Limit switches are swapped over in relation to direction of rotation of motor Check wiring of limit switches Swap limit switch connections Reprogram termin als 2 Limit switches re versed 3 Both limit switches ...

Страница 182: ...ined or defined in correctly Use P700 P701 to set correct operating mode 1 Incorrect assign ment of operating mode and hard ware 37 System watchdog Immediate stop 0 System watch dog overflow error Error while executing system software Contact SEW EURODRIVE Service 38 System software Immediate stop 0 System soft ware error System error Contact SEW EURODRIVE Service 39 Reference travel Immediate sto...

Страница 183: ...whether they are blocked 43 Manual mode timeout Immediate stop P 0 Manual mode timeout Manual mode not completed correctly a Activate manual mode ð Manual mode was completed cor rectly 44 Device util ization Immediate stop 0 Device utilization error Device utilization IxT value 125 Decrease power output Extend ramps If suggested ac tions are not pos sible use a larger inverter Reduce load 8 UL mon...

Страница 184: ...L distance en coder Error in amplitude control 16898 TTL distance en coder Incorrectly set numerator de nominator values Set the correct system numerator denomin ator values 58 Sin cos en coder Immediate stop 1 Sin cos encoder Wire break 512 Sin cos encoder Error in amplitude control 514 Sin cos encoder Track signal error 515 Sin cos encoder Incorrectly set numerator de nominator values Set the co...

Страница 185: ...state P802 Repeat encoder startup 16 Hiperface en coder Commu nication error Device and HIPERFACE encoder connection interrupted Check wiring 64 128 192 256 320 384 448 512 576 1024 EnDat encoder Communication error Device and EnDat en coder connection inter rupted Check wiring 1088 1152 1216 1280 1388 16385 HIPERFACE distance encoder Track signal error 16386 HIPERFACE distance encoder Calibration...

Страница 186: ...OS con trol word No re sponse P 0 Invalid IPOSplus control word Only in IPOSplus op erating mode An attempt was made to set an in valid automatic mode via external controller P916 Bus ramp is set Check serial con nection to external controller Check write values of external control ler Set correct value for P916 78 IPOS soft ware limit switch No re sponse P 0 Software limit switch reached Only in ...

Страница 187: ... relation to rated in verter power Check connection between inverter and motor Check startup data and perform new startup if neces sary 84 Motor pro tection Emergency stop P 0 Motor temperat ure simulation error Motor utilization too high IN UL monitoring triggered P530 set later to KTY Reduce load Extend ramps Observe longer pause times Check P345 P346 Select a larger mo tor 2 Short circuit or wi...

Страница 188: ...us op erating mode Positioning ramp is si nusoidal or square and an attempt is made to change ramp times and traveling velocities with enabled inverter Rewrite the IPOSplus program so that ramp times and traveling ve locities can only be altered when the in verter is inhibited 100 Vibration warning Display error P 0 Vibrations dia gnostics warning Vibration sensor warn ing see DUV10A op erating in...

Страница 189: ... operation Check voltage sup ply of oil aging sensor Check and if ne cessary replace the oil aging sensor 106 Brake wear Display error P 0 Brake wear Brake lining worn down Replace brake lining see operating instruc tions of the motor 110 Fault Ex e pro tection Emergency stop 0 Duration of oper ation below 5 Hz exceeded Duration of operation below 5 Hz exceeded Check configura tion Shorten duratio...

Страница 190: ...nt 3PD In MOVITOOLS MotionStudio right click the device Choose Applica tion modules Application Con figurator Choose Open configuration from controller Check the following set tings and adjust them if necessary Controller inter face SBUS_1 Axis address 20 Device type MOVIPRO LT When using other application modules In MOVITOOLS MotionStudio right click the power section of your device Choose Techno...

Страница 191: ...ate data 32 HIPERFACE en coder internal encoder fault Replace the encoder 33 Hiperface en coder Analog voltages not within tolerance 122 Absolute encoder Immediate stop 34 HIPERFACE en coder internal encoder fault Replace the encoder 35 36 37 38 39 40 122 Absolute encoder Immediate stop 41 Hiperface en coder Commu nication error Device and HIPERFACE encoder connection interrupted Check the wiring ...

Страница 192: ... Reduce the speed 122 Absolute encoder Immediate stop 64 HIPERFACE en coder internal encoder fault Replace the encoder 65 66 67 122 Absolute encoder Immediate stop 256 SSI encoder Voltage dip Drop in DC 12 V sup ply voltage Check the supply voltage of the encoder 257 SSI encoder In terrupted clock or data line Check connection to encoder 258 SSI encoder Change of posi tion 122 Absolute encoder Imm...

Страница 193: ...k the inter face Check the config uration 769 CANopen en coder Encoder signals program mable error Check the encoder parameterization 770 CANopen en coder Change of position 122 Absolute encoder Immediate stop 771 CANopen en coder Emer gency signal Check the encoder 772 CANopen en coder internal encoder error Replace the encoder 773 774 122 Absolute encoder Immediate stop 16385 HIPERFACE distance ...

Страница 194: ...iate stop 16430 HIPERFACE distance encoder internal encoder fault Replace the encoder 16431 16432 16433 16434 122 Absolute encoder Immediate stop 16444 HIPERFACE distance encoder Analog voltages not within toler ance 16445 HIPERFACE distance encoder Critical transmit ter current Dirt Transmitter broken Replace the encoder 122 Absolute encoder Immediate stop 16446 HIPERFACE distance encoder Critica...

Страница 195: ... voltage of the encoder Incorrect mode set in the encoder Set mode 24bit err 122 Absolute encoder Immediate stop 16641 SSI distance en coder Interrupted clock or data line Check connection to SSI distance encoder 16642 SSI distance en coder Change of position 16643 SSI distance en coder Insufficient clock frequency Increase clock fre quency 122 Absolute encoder Immediate stop 16644 SSI distance en...

Страница 196: ...ncoder Emergency sig nal Check the encoder 17156 CANopen dis tance encoder internal encoder error Replace the encoder 17157 17158 123 Positioning interruption Emergency stop P 0 Positioning Posi tioning interrup tion error Interrupted positioning e g unintentional bounce of enable and thus exceeding the tar get position Avoid bounce of the enable Configure the applica tion with a linear ramp inste...

Страница 197: ...tes for successful device replacement Observe the following The devices that you want to exchange must be identical If the devices have dif ferent configurations a successful device replacement cannot be guaranteed You must save the data of the device to be replaced on the SD memory card be fore you replace the device SEW EURODRIVE recommends to always backup the data right after starting up a dev...

Страница 198: ...nt display Status LED S2 flashing green Status LED S3 is lit green Boot sequence is active 7 segment display The data backup of the power section is restored 7 segment display Status LED S2 flashing green Status LED S3 is lit green 7 segment display Status LED S2 flashing green Status LED S3 is lit green The data backup has been completely restored 3 seconds 5 minutes Incorrect version of bootload...

Страница 199: ...teWithReset Btn 8 Change the value true to the value false for the parameter The expression must now be ConfirmBlUpdateWithResetBtn false ConfirmBlUpdateWithReset Btn 9 Save the file 10 In the status bar click Safely remove hardware As soon as the PC confirms this you can remove the SD memory card from the SD card reader 11 Insert the SD memory card into the slot of the device and screw the memory...

Страница 200: ...ute linear encoder system without encoder overflow in such a way that the encoder system provides the same values as before the replacement a reference travel is not required 10 3 4 HIPERFACE encoders With HIPERFACE encoders you can use parameter P948 to specify whether or not a reference travel is required after an encoder replacement 22749055 EN 04 2016 ...

Страница 201: ...inhibited in error status Immediate stop The device can no longer decelerate the drive In the event of an error the output stage goes to high resistance and the brake is applied immediately Rapid stop The drive is decelerated with the stop ramp The brake is applied when the stop speed is reached The output stage goes to high resistance after the brake application time has elapsed Emergency stop Th...

Страница 202: ... the parameter tree 6 In the drop down list set parameter P841 to On 7 Set parameter P842 to a time span in seconds In case an error occurs the device will then perform an auto reset after that set time A maximum of 5 auto resets are possible during an auto reset phase If the auto reset function has reset 5 errors no further auto reset is possible In this case you have to reset manually For more i...

Страница 203: ...ed storage Electrolytic capacitors are used in the frequency inverters They are subject to aging effects when de energized If the device is connected to the voltage supply directly after a long storage period the capacitors can be damaged In case of extended storage connect the device to the supply voltage for at least 5 minutes every 2 years Otherwise the service life of the device may be reduced...

Страница 204: ... Waste disposal Observe the applicable national regulations Dispose of materials separately in ac cordance with the nature of the materials and the regulations in force for example Electronics scrap circuit boards Plastics Sheet metal Copper Aluminum 22749055 EN 04 2016 ...

Страница 205: ... 2007 EN 61800 5 1 2007 EN 61800 5 2 2007 11 2 UL cUL UL and cUL approvals USA and Canada have been granted for this MOVIPRO device type cUL is equivalent to the CSA approval 11 3 UL cUL approval UL and cUL approval USA are currently not available for the 22 kW MOVIPRO device series 11 4 RCM RCM approval has been granted for the documented MOVIPRO series RCM certi fies conformity with ACMA Austral...

Страница 206: ...A 16 8 kVA 22 2 kVA 31 9 kVA Motor power S1 PMot 2 2 kW 4 kW 7 5 kW 11 kW 15 kW 22 kW Nominal output current IN AC 5 5 A AC 9 5 A AC 16 A AC 24 A AC 32 A AC 46 A Current limiting Imax Motoring and regenerative operation 150 IN duration depending on the capacity utilization Internal current limiting Imax 0 150 adjustable External braking resistor Rmin 68 Ω 33 Ω 15 Ω 12 Ω Output voltage VO 0 Vline P...

Страница 207: ...2 according to IEC 60664 1 VDE 0110 1 within the housing Restrictions in use install ation altitude Up to h 1 000 m without restrictions The following restrictions apply to heights 1 000 m From 1 000 m to max 4 000 m IN reduction by 1 per 100 m From 2000 m to max 4000 m VN reduced by AC 6 V per 100 m Weight 15 9 kg 18 5 kg 29 5 kg with fan 31 kg Dimensions W H D 480 mm 190 mm 300 mm 570 mm 190 mm ...

Страница 208: ...ximum output power PO PO 120 W Brake type The data refers to the standard brake coils from SEW EURODRIVE Two coil system 11 6 2 DC 24 V Brake control DC 24 V Brake voltage VB DC 24 V Nominal output current IN DC 1 4 A Acceleration current IB Maximum output power PO 33 W Brake type The data apply to the brakes BP01 BP5 from SEW EURODRIVE single coil system no acceleration 11 7 Encoder 11 7 1 Motor ...

Страница 209: ...oder CANopen X3211 Nominal output voltage DC 24 V Maximum output current 500 mA Permitted encoder types CANopen encoder Internal terminating resistor 120 Ω Maximum line length 30 m 11 7 4 Multi distance encoder X3222 Nominal output voltage DC 12 V or DC 24 V Maximum output current at DC 12 V 650 mA total load for all encoder outputs at DC 24 V 400 mA Permitted encoder types EnDat encoder Encoder w...

Страница 210: ...and short circuit proof up to 30 V Rated current 500 mA Potential reference 0V24_C The overall current consumption of the I O periphery including the encoder should not exceed DC 2 5 A 11 10 Electronics data Electronics data Electronics supply 24 V_C continuous VIN DC 24 V 15 20 according to EN 61131 2 II 700 mA typically 500 mA with external DC 24 V supply without connected 400 V Sensor actuator ...

Страница 211: ... and DPV1 acc to IEC 61158 Supported baud rates 9 6 kBaud 1 5 MBaud 3 12 MBaud with automatic detection Bus termination Not integrated Activate bus termination with suitable PROFIBUS connector with switchable terminating resistors Maximum line length 9 6 kBaud 19 2 kBaud 93 75 kBaud 187 5 kBaud 500 kBaud 1 5 MBbaud 12 MBbaud 1200 m 1200 m 1200 m 1000 m 400 m 200 m 100 m To extend the length severa...

Страница 212: ...ding to IEEE 802 3 GSD file name GSDML V2 1 SEW MOVIPRO yyyymmdd xml Bitmap file name SEWMOVIPRO1 bmp 11 12 3 EtherNet IP interface EtherNet IP interface Supported baud rates 10 100 Mbit s full duplex with automatic detection Connection technology M12 D coded Integrated switch Supports auto crossing auto negotiation Maximum line length from switch to switch 100 m according to IEEE 802 3 Addressing...

Страница 213: ...2 168 10 4 Supported services FC3 FC16 FC23 FC43 11 12 5 DeviceNet interface DeviceNet interface Protocol variant Master slave connection set according to DeviceNet specification version 2 0 Supported baud rates 125 kBaud 250 kBaud 500 kBaud Maximum line length See DeviceNet specification version 2 0 125 kBaud 250 kBaud 500 kBaud 500 m 250 m 100 m Bus termination 120 Ω switch on externally Address...

Страница 214: ...NK protocol from SEW EURODRIVE Bus termination The interface is equipped with a terminating resistor 120 Ω inside the device DC 24 V output for design with DC 24 V DC 24 V 10 Maximum 500 mA The overall current consumption of the I O periphery including the encoder should not exceed DC 2 5 A 11 12 7 RS485 interface RS485 interface General I O standard Baud rate 57 6 9 6 kBaud Termination The interf...

Страница 215: ...wings 11 13 1 2 2 kW The dimension drawing shows the mechanical dimensions of the device in mm 149 134 12 180 300 270 480 450 351 206 66 M 8 2 5 Ø 6 5 4 53 40 21 364 620 300 1 9007201935606411 1 Recommended clearance for connection cables can vary depending on the cables used 22749055 EN 04 2016 ...

Страница 216: ...7 5 kW The dimension drawing shows the mechanical dimensions of the device in mm 189 149 134 12 180 220 300 270 480 450 351 206 66 M 8 2 5 Ø 6 5 4 53 40 21 364 620 300 1 27021599601549067 1 Recommended clearance for connection cables can vary depending on the cables used 22749055 EN 04 2016 ...

Страница 217: ...2 kW The dimension drawing shows the mechanical dimensions of the device in mm 300 1 710 40 12 189 148 134 196 180 220 227 420 390 113 570 540 241 385 100 M 8 2 5 Ø 6 5 4 21 364 36028798856892939 1 Recommended clearance for connection cables can vary depending on the cables used 22749055 EN 04 2016 ...

Страница 218: ... regenerative power supply module The dimension drawing shows the mechanical dimensions of the device in mm 196 149 12 220 189 300 1 140 780 810 420 390 Ø 6 5 4x M8x25 227 364 18014402039593099 1 Recommended clearance for connection cables can vary depending on the cables used 22749055 EN 04 2016 ...

Страница 219: ...5 D 4 0 D 6 0 D 10 0 Supply cores mm2 4 x 1 5 4 x 2 5 4 x 4 0 4 x 6 0 4 x 10 0 Control core pair mm2 2 x 0 75 2 x 0 75 2 x 0 75 2 x 0 7 2 x 0 75 Brake control mm2 3 x 1 0 3 x 1 0 3 x 1 5 3 x 1 5 3 x 1 5 Conductor insulation PP polypropylene Conductor Bare E Cu litz wire extra fine wires with individual wire 0 15 mm Shield Made of tinned E Cu wire Overall diameter mm 13 9 17 2 19 0 21 5 25 3 Color ...

Страница 220: ...ng agents General resistance against dusts e g bauxite magnesite Insulation and sheath material halogen free Within the specified temperature range free from substances interfering with wet ting agents silicone free Flame retardant according to VDE 0472 part 804 method B IEC 60 332 1 Temperature range for processing and operation Fixed installation Cable carrier installation 40 C to 90 C current c...

Страница 221: ... cable 2 EMC shielding three conductor cable 3 Plaiting for complete EMC shielding Cable type E 1 5 E 2 5 E 4 0 E 6 0 Supply cores mm2 4 x 1 5 4 x 2 5 4 x 4 0 4 x 6 0 Brake control mm2 3 x 1 0 3 x 1 0 3 x 1 0 3 x 1 5 Conductor insulation TPM Conductor Blank CU litz wire Shield Made of tinned Cu wire Overall diameter mm 15 0 16 3 15 3 17 4 Color of outer cable jacket Orange Outer cable jacket insul...

Страница 222: ...ter Resistance against oil according to VDE 0250 part 407 General resistance to acids alkalis cleaning agents General resistance against dusts e g bauxite magnesite Insulation and sheath material halogen free Within the specified temperature range free from substances interfering with wet ting agents silicone free Flame retardant according to VDE 0472 part 804 method B IEC 60 332 1 Temperature ran...

Страница 223: ...rmity with Machinery Directive 2006 42 EC L 157 09 06 2006 24 86 This includes the fulfillment of the protection targets for electrical power supply in accordance with annex I No 1 5 1 according to the Low Voltage Directive 73 23 EEC Note 2006 95 EC until 19 Apr 2016 and 2014 35 EU as of 20 Apr 2016 are currently valid EMC Directive 2004 108 EC valid until April 19 2016 4 2014 30 EU valid as of Ap...

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Страница 230: ...ial Quéretaro C P 76220 Querétaro México Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Sales Service Puebla SEW EURODRIVE MEXICO S A de C V Calzada Zavaleta No 3922 Piso 2 Local 6 Col Santa Cruz Buenavista C P 72154 Puebla México Tel 52 222 221 248 http www sew eurodrive com mx scmexico seweurodrive com mx Mongolia Technical Office Ulaanbaatar I...

Страница 231: ...arrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sewpy sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124 Urbanizacion Industrial Vulcano ATE Lima Tel 51 1 3495280 Fax 51 1 3493002 http www sew eurodrive com pe sewperu sew eurodrive com pe Philippines Sales Makati P T Cerna Corporation 4137 Ponte St Brgy Sta Cruz Makati City 1205 Tel 63 2 ...

Страница 232: ...vice Celje Pakman Pogonska Tehnika d o o UI XIV divizije 14 3000 Celje Tel 386 3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Tel 27 11 248 7000 Fax 27 11 248 7289 http www sew co za info sew co za Cape...

Страница 233: ...imhof sew ch info imhof sew ch Taiwan Sales Taipei Ting Shou Trading Co Ltd 6F 3 No 267 Sec 2 Tung Huw S Road Taipei Tel 886 2 27383535 Fax 886 2 27368268 Telex 27 245 sewtwn ms63 hinet net http www tingshou com tw Nan Tou Ting Shou Trading Co Ltd No 55 Kung Yeh N Road Industrial District Nan Tou 540 Tel 886 49 255353 Fax 886 49 257878 sewtwn ms63 hinet net http www tingshou com tw Tanzania Sales ...

Страница 234: ...5 0036 Fax 1 937 332 0038 cstroy seweurodrive com Southwest Region SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 1 214 330 4824 Fax 1 214 330 4724 csdallas seweurodrive com Western Region SEW EURODRIVE INC 30599 San Antonio St Hayward CA 94544 Tel 1 510 487 3560 Fax 1 510 487 6433 cshayward seweurodrive com Wellford SEW EURODRIVE INC 148 150 Finch Rd Wellford S C 29385 IGLogistics sew...

Страница 235: ...quency inverter 32 Connection Communication package 1 70 Communication package 10 71 Communication package 11 71 Communication package 12 71 Communication package 2 70 Communication package 3 70 Communication package 4 70 Communication package 6 71 DeviceNet 72 Display 75 Distance encoder 74 Ethernet fieldbus 72 73 141 EtherNet IP 73 141 Interface box 80 81 156 Modbus TCP 73 Motor encoder 74 PROFI...

Страница 236: ...ice 202 Embedded safety notes 10 EMC electromagnetic compatibility 58 62 EMC compliant installation 62 Emergency stop 201 EN 1037 44 EN 61800 5 1 63 EN ISO 13849 1 44 EN ISO 13849 2 44 Encoder Change of the 199 Encoder combinations 32 Encoder evaluation 32 Encoder replacement 199 Error information 201 Ethernet engineering interface 43 Ethernet fieldbus Connection 141 Ethernet service interface 38 ...

Страница 237: ...tion 48 Cooling 52 Minimum clearance 49 Mounting position 49 Requirements 48 Waste heat 52 Memory card Device replacement 197 Memory card cover 40 Minimum clearance 49 Installation horizontal 51 Installation vertical 50 Motor encoder 32 Mounting position 49 MOVIDRIVE see frequency inverter 32 MOVISAFE safety bus 42 43 N Nameplate 20 Main nameplate 21 Nameplate of function units 22 Nomenclature 19 ...

Страница 238: ...ure of the section related 9 Safety technology 44 Technical data 211 SBusPLUS system bus 42 Scope of delivery 20 SD memory card 40 Device replacement 197 Spare part 199 Section related safety notes 9 Separation protective 17 Service Device replacement 197 Device status 173 174 175 176 Service interface 38 Service unit 38 Setting station address DeviceNet 162 PROFIBUS 160 Shielding 63 Short designa...

Страница 239: ...e designation 19 Communication and control unit 24 Energy supply 26 Function units 22 Power section 22 U UL approval 205 UL compliant installation 59 Use 14 W Waste disposal 204 Waste heat 52 Wiring diagrams 75 X X1213 77 X1214 83 X2011 89 X2012 95 X2016 105 X2301 110 X2303 113 X3001 114 X3011 117 X3211 121 X3222 123 X4011 126 X4012 126 X4101 127 X4111 130 X4112 133 X4121 135 X4201 137 X4202 138 X...

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Страница 244: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com ...

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