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8

Service

Failures of the mechanical drive

Operating Instructions – MOVIMOT

®

 advanced

132

8

Service

NOTICE

Improper work on the drive units can lead to damage.

Possible damage to property.

•

Note  that  only  qualified  personnel  is  permitted  to  repair  drives  from
SEW‑EURODRIVE.

•

Consult SEW‑EURODRIVE Service department.

8.1

Failures of the mechanical drive

Observe  the  information  in  the  "CM3C  Synchronous  Servomotors"  operating  instruc-
tions.

Also observe the information in the "DR..71-315, DRN63-315, DR2..56-80 AC Motors"
operating instructions.

8.1.1

Motor malfunctions

Fault

Possible cause

Measure

Motor heats up ex-
cessively and trips
with a fault

Overload

Measure power, use larger motor
or reduce load if necessary,
check travel profile

Ambient temperature too
high

Observe permitted temperature
range

Insufficient cooling

Clean the drive

Running noise on
motor

Bearing damage

•

Contact SEW‑EURODRIVE
Service

•

Replace the motor

Vibration of rotating parts Rectify cause, possible imbal-

ance

Oil leaks in the con-
nection box or at the
motor/flange gasket
(only with gearmo-
tors)

Internal seal defective

•

Contact SEW‑EURODRIVE

•

Have seal changed by
SEW‑EURODRIVE Service or
a qualified technician trained
by SEW‑EURODRIVE

25891936/EN – 05/2020

Содержание MOVIMOT advanced DRN DBC Series

Страница 1: ...25891936_0520 Drive Technology Drive Automation System Integration Services Operating Instructions Mechatronic Drive Unit MOVIMOT advanced DRN DBC Binary Edition 05 2020 25891936 EN...

Страница 2: ...SEW EURODRIVE Driving the world...

Страница 3: ...3 2 Cable entry position 16 3 3 Nameplate positions 17 3 4 Example nameplate and type designation of the drive unit 18 3 5 Examples for the optional nameplate Electrical regulations UL CE in preparati...

Страница 4: ...17 7 2 Binary controller 117 7 3 Manual mode with MOVISUITE 126 7 4 Function Releasing the brake deactivating DynaStop with FCB 01 129 7 5 Mechanical brake in connection with STO 131 8 Service 132 8 1...

Страница 5: ...7 Line choke 252 11 8 Screw fittings 254 11 9 Connection cables 256 11 10 Mounting positions 258 11 11 Dimension drawings of the drive unit 259 11 12 Dimension drawings of plug connectors in the elect...

Страница 6: ...licable documentation Refer to the corresponding documentation for all other components Always use the latest edition of the documentation and the software The SEW EURODRIVE website www sew eurodrive...

Страница 7: ...ence s if disregarded Measure s to prevent the hazard Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning Hazard symbol Meaning General hazard Warning of da...

Страница 8: ...l for fault free operation and fulfillment of any rights to claim under limited warranty Read the documentation before you start working with the product 1 6 Product names and trademarks The brands an...

Страница 9: ...t As the user you must ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repai...

Страница 10: ...th electrical installation startup troubleshooting and main tenance of the product who possess the following qualifications Qualifications in the field of electrical engineering in accordance with the...

Страница 11: ...nection conditions are provided on the nameplate and in chapter Technical data in the documentation Always comply with the data and conditions Unintended or improper use of the product may result in s...

Страница 12: ...motor Do not mount any additional loads The following figure depicts the position of the lifting eye of the motor without gear unit 9007224557044491 Remove the lifting eye before connecting the PE cab...

Страница 13: ...an elevation of more than 3800 m above sea level The product can be used at altitudes above 1000 m above sea level up to 3800 m above sea level under the following conditions The reduction of the nom...

Страница 14: ...present at all power connec tions as well as at any connected cables and terminals This also applies even when the product is inhibited and the motor is at standstill Do not separate the connection t...

Страница 15: ...IMOT advanced drive unit MOVIMOT advanced drive unit The following figure shows an example of the MOVIMOT advanced drive units DRN80M4 BE DBC 1 2 4 DRN80MK4 DBC 1 2 3 9007228365550731 1 Electronics co...

Страница 16: ...ped with the following cable entries Position X 2 3 X 2 x M25 x 1 5 2 x M16 x 1 5 1 x M16 x 1 5 only for option PE 2 2 x M25 x 1 5 2 x M16 x 1 5 1 x M16 x 1 5 only for option PE 3 2 M25 1 5 2 M16 1 5...

Страница 17: ...0 0001 20 Inverter duty VPWM 3 IEC60034 Hz 50 kW 0 75 S1 Cos Th Kl i 19 58 kg 31 000 Nm 97 IM M1A 130 B 100 82 9 0 74 r min 1440 74 V230 400 A3 05 1 75 IE3 IP 54 CLP 220 Miner l 0 8 l 188 578 2 Jahr 2...

Страница 18: ...rmany R87DRN100LS4 BE2HR DI DBC EI8Z IV 01 1234567890 0001 20 0055 IES2 3 IEC60034 ML P MA A nR Hz kW Nm 03 2 2 322 1 1400 fN 50 60 nA r min V 0 05 65 1 UN 380 500 IN 4 90 2603 382840 TEFC Made in Ger...

Страница 19: ...or 5 Power factor of the motor power factor of the drive unit 0 99 6 Nominal torque of the motor 7 Nominal voltage of the motor depending on connection type 8 Nominal current of the motor depending on...

Страница 20: ...on variant DFC Direct Fieldbus Communication DSI Direct System Bus Installation DAC Direct AS Interface Communication DBC Direct Binary Communication EI8Z Option EI8Z Single turn encoder with DDI conn...

Страница 21: ...preparation 3 6 Examples for the optional nameplate Plug connector positions The nameplate is not attached to the device If the nameplate Plug connector posi tions has been ordered a nameplate is incl...

Страница 22: ...18 18 32211237899 1 Cable glands 2 Connection box 3 Line connection L1 L2 L3 X1 only WITHOUT switch disconnector 4 Braking resistor connection 5 Plug connector connection unit for electronics cover 6...

Страница 23: ...the electronics cover For the structure of the type designation refer to chapter Type designation of the electronics cover Eingang Input U AC 3x380 500V I AC 1 8A f 50 60Hz T 25 C 40 C ML 03 Status 00...

Страница 24: ...55 5 5 A 5 Connection voltage 5 AC 500 V 0 Power section design EMC 0 Basic interference suppression 1 IT system design 3 Connection type 3 3 phase A Version 0 Device variant 0 Standard 0 Technology l...

Страница 25: ...designation of connection unit The following table shows the type designation of the connection unit CU Product family CU Connection unit motor with electronics cover E Hardware design E For MOVIMOT...

Страница 26: ...nameplate and type designation of connection unit Operating Instructions MOVIMOT advanced 26 C Version DI Option DI Digital interface MOVILINK DDI DE Digital interface MOVILINK DDI with encoder evalu...

Страница 27: ...supply with suitable external measures be fore you start working on the device and secure it against unintentional reconnec tion to the voltage supply Secure the output shaft against rotation WARNING...

Страница 28: ...ive unit s nameplate must match the voltage supply sys tem The drive unit is undamaged no damage caused by shipping or storage Ambient temperature according to the operating instructions nameplate and...

Страница 29: ...does not influence cooling Balance components that were subsequently mounted to the shaft with a half key output shafts are balanced with a half key Use suitable cable glands for the supply leads use...

Страница 30: ...ave to protect the cover and the wiring space from humidity dust or foreign particles Make sure that the cover is mounted properly Installing the electronics cover Use only electronics covers that mat...

Страница 31: ...open Repair any damage to the paint work if necessary 4 4 4 Derating depending on the installation altitude Observe chapter Technical data and dimension sheets Technical data Derat ing factors 4 4 5...

Страница 32: ...n included pressure compensation fitting option PE install the fit ting depending on the mounting position used The tightening torque is 4 0 Nm The following table shows the installation positions dep...

Страница 33: ...ot surfaces Serious injuries Let the devices cool down before touching them 4 5 1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW EURODRIVE with 2 5 Nm Example The fo...

Страница 34: ...mm 7 0 Nm EMC cable glands stainless steel 18216366 10 pieces M16 1 5 5 to 9 mm 4 0 Nm 18216382 10 pieces M25 1 5 11 to 16 mm 7 0 Nm Cable gland for exter nally routed Ethernet cable with mini IO plu...

Страница 35: ...vanced 35 4 5 3 MOVIMOT advanced electronics cover Proceed as follows when installing the electronics cover Insert the screws and tighten them in diametrically opposite sequence step by step with a ti...

Страница 36: ...residential areas This is a product with restricted availability in accordance with IEC 61800 3 This product may cause EMC interference In this case it is recommended for the user to take suitable me...

Страница 37: ...s a conductive connection of drive unit and mounting plate In this case the entire contact surface must be conductive e g unpainted 2 PE conductor in the supply system cable 3 2 PE conductor via separ...

Страница 38: ...884960907 Tightening torque of the cable gland Tightening torque of the M6 nut for stud bolt Part number M16 cable gland with M6 stud bolt 4 0 Nm 3 0 Nm 08189234 M25 cable gland with M6 stud bolt 7 0...

Страница 39: ...not apply to IT system designs Voltage systems with grounded outer conductor Not permitted 5 3 2 Connecting supply system cables The nominal voltage and frequency of the device must correspond with t...

Страница 40: ...ctor end sleeve With conductor end sleeve with or without plastic collar Connection cross sec tion 0 08 mm2 4 0 mm2 0 25 mm2 2 5 mm2 Stripping length 8 mm 9 mm Control terminals X9 Observe the permitt...

Страница 41: ...line terminals X1a Line terminals X1a the following figure shows a schematic illustration 2 1 25649924107 5 3 6 Activating terminals X3 for the braking resistor Adhere to the following sequence when...

Страница 42: ...residual current device RCD or a residual current monitoring device RCM is used for protec tion in the event of a direct or indirect contact only a type B RCD or RCM is per mitted on the supply end of...

Страница 43: ...onductor end sleeve or using a straight rigid core is not permitted Recommendation Assembly with cable lug1 Permitted for all cross sections Assembly with solid connecting wire1 Permitted for cross se...

Страница 44: ...connection is equipped with a plug connector for industrial applications according to IEC 60309 and if the supply system cable has a diameter of 2 5 mm2 INFORMATION The round M23 plug connectors of t...

Страница 45: ...V phase to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher safe electrical disconnection in accordance wi...

Страница 46: ...VIMOT advanced MOVIMOT advanced MOVIMOT advanced Safety relay Supply system Control Back up fuse line protection Control cabinet level Field level Supply system Binary control signals 2 STO 1 DBC DBC...

Страница 47: ...of the internal braking resistor Insulate and fasten the connections of the internal braking resistor Make sure all connections leading to other components are electrically insulated Connect the exter...

Страница 48: ...onnection phase L1 OUT 12 L2 Black Line connection phase L2 OUT 13 L3 Gray Line connection phase L3 OUT X1a line terminals With option D11 switch disconnector 1 L1 Gray Line connection phase L1 IN 2 L...

Страница 49: ...DC 24 V supply 14 DOR C Relay output DO R common contact 15 DI03 Digital input DI03 16 DI04 Digital input DI04 21 F_STO_P2 Yellow Input STO 22 F_STO_P2 Yellow Input STO to loop through 23 0V24_IN 0V24...

Страница 50: ...ure shows the factory installed jumpers at the X9 terminals 1 2 3 4 11 12 13 14 21 22 23 24 5 6 15 16 25 26 X9 29006177419 These jumpers are not present in the following designs Designs with plug conn...

Страница 51: ...face Control terminals 1 Analog input Line terminals Switch disconnector 2 3 32274774155 1 Jumpers installed at the factory for designs without plug connectors with STO function For additional informa...

Страница 52: ...g accessory bag with installation materials for cable shielding exception Does not apply when all possible connections were ordered in plug connector design A1 Installation material for line and hybri...

Страница 53: ...Instructions MOVIMOT advanced 53 5 7 2 General installation options The following figure shows the general installation options The following chapters show common examples and contain important notes...

Страница 54: ...upply system connection Cable shielding Connect the shields of the cables to the metal housing of the unit using the shield clamps of the installation equipment kit To do so strip off the cable sheath...

Страница 55: ...clamps for shielded cables e g control cables STO cables power cables you can use EMC cable glands which are available as an op tion to connect the shield 25216680843 5 8 2 Assembly of EMC cable gland...

Страница 56: ...he designation of plug connectors is specified according to the following key X Terminal 2 Group 1 Power input 2 Power output 3 Encoder 4 Bus 5 Inputs and outputs 01 Function Function of the plug conn...

Страница 57: ...s Cable routing Observe the permitted bending radii of the installed cables for cable routing For de tailed information refer to chapter Technical data Dimension sheets Plug con nectors including mati...

Страница 58: ...when using third party cables This concerns in particular the following properties Mechanical properties e g IP degree of protection cable carrier suitability Chemical properties e g silicone and halo...

Страница 59: ..._1 X5136 X1206 X2242 X1203_1 X1203_1 X5505 X5504 X5136 X1203_2 X5504 X5505 X4142 X4142 X5505 X5504 X1203_2 X1203_2 X5136 X1206 X2242 1 X1206 32288509835 Plug connectors Not together at a position with...

Страница 60: ...onnection 3 X 2 or 3 X5505 Yellow STO 3 core connection 3 X 2 or 3 X4142 X5136 Digital inputs outputs X 2 or 3 X1203_2 X2242 X4142 Black Engineering interface X 2 or 3 X5505 X1524 1 Optional pressure...

Страница 61: ...positions at the electronics cover The following figure shows the positions of the potentiometers and plug connectors f1 f2 f1 f2 X5231 9007228262316171 Designation Function f1 Potentiometer f1 under...

Страница 62: ...e connection box M12 plug connectors at the connection box are pre installed so they match the con nection cables provided by SEW EURODRIVE Customers can adjust the orientation of plug connectors if r...

Страница 63: ...lug connector using 3 Nm Between plug connector and bushing is a gap of 2 mm CAUTION Adjusting the right angle connector too often can damage it Potential damage to property Adjust the plug connector...

Страница 64: ...vity Intercontec products with the matching coding for assembly by the customer Plug connector type Cable outer diame ter core cross section of crimp contacts Designation for order from the supplier T...

Страница 65: ...ection The following table shows information about this connection Function AC 400 V connection for supplying the device for looping through Connection type M23 SEW insert 723 series SpeedTec capable...

Страница 66: ...1 5 mm2 AC 500 V Open M23 coding ring black male Cable cross section 2 5 mm2 Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE 18...

Страница 67: ...m2 AC 500 V M23 coding ring black male M23 coding ring black male CE 18127479 HELUKABEL TOPFLEX 600 PVC Variable 2 5 mm2 AC 500 V Open M23 coding ring black male CE 18133967 HELUKABEL TOPFLEX 611 PUR...

Страница 68: ...V M23 coding ring black male M23 coding ring black male CE 18133975 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black male UL 18153305 HE...

Страница 69: ...CE 18133983 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18153321 HELUKABEL JZ 602 Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 1815...

Страница 70: ...18133983 18153321 18153348 Assembly Open cable end Description Prefabricated plug connectors D 3 2 1 PE C B A 5 4 6 Core color Core cross section Identi fication Assembly Signal Contact Black 1 5 mm2...

Страница 71: ...connection Function AC 400 V connection IN Connection type MQ15 X Power male plug connector without union nut MURR Elektronik current load max 16 A Connection diagram PE B 1 2 3 A Assignment Contact...

Страница 72: ...connection Function AC 400 V connection OUT Connection type MQ15 X Power female plug connector with union nut MURR Elektronik current load max 16 A Connection diagram PE A 3 2 1 B Assignment Contact S...

Страница 73: ...4 V if the device does not have to fulfill any safety function The following table shows information about this connection Function Connection for safe torque off STO 3 cores Connection type M12 5 pin...

Страница 74: ...r this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12...

Страница 75: ...L 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28111001 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V Open M12 5 pin A coded mal...

Страница 76: ...ricated plug connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricated F_STO...

Страница 77: ...ctors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 connection F...

Страница 78: ...Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device The following table shows information about this connection Function Connection for safe...

Страница 79: ...this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M12 5...

Страница 80: ...28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28117816 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female Ope...

Страница 81: ...ricated plug connectors 1 4 3 2 5 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricated F_STO...

Страница 82: ...ctors 1 4 3 2 5 Core color core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 connection F...

Страница 83: ...Disabling of the safety related disconnection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming and ou...

Страница 84: ...s P insert SpeedTec equipment 12 pin 0 coded coding ring without protected against con tact Connection diagram 9 1 2 7 6 5 11 12 3 4 8 10 Assignment Contact Signal Description 1 DI01 Digital input DI0...

Страница 85: ...plug connectors that connect the shield with the device in an HF capable manner The following table provides an overview of the cables available for this connection Connection cable Conformity part nu...

Страница 86: ...Not pre fabricated Digital input DI02 DI02 2 Red 0 25 mm2 Not pre fabricated Digital input DI03 DI03 3 Blue 0 25 mm2 Not pre fabricated Digital input DI04 DI04 4 Yellow 0 25 mm2 Not pre fabricated Re...

Страница 87: ...ction Function Engineering interface CAN Connection type M12 SPEEDCON 5 pin female B coded color black Connection diagram 4 3 2 5 1 Assignment Contact Signal Description 1 Res Reserved 2 24V_OUT DC 24...

Страница 88: ...of the cables available for this connection Connection cables Conformity part num ber Length in stallation type Operating voltage Connection to interface adapter USM21A CE 28139038 3 0 m DC 60 V M12...

Страница 89: ...5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V_OUT DC 24 V output 2 AIV1 Analog voltage input AI1 3 0V24 0V24 reference potential Reference p...

Страница 90: ...ssible to work with a USB 3 0 interface You need the following components for the connection Component Part number USM21A interface adapter The following connection cables are included in the delivery...

Страница 91: ...rface X31 at the connection unit in the connection box is assigned to the internal wiring of plug connector X4142 1 3 USB 2 X4142 32385960459 1 USB 2 0 connection cable commercial included in the USM2...

Страница 92: ...5 minutes 3 Loosen the screws and remove the electronics cover from the connection box 4 Plug in the plug connector RJ10 from outside through one of the permitted cable entry bores for the permitted...

Страница 93: ...options with a nominal voltage of 24 V to connector X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapt...

Страница 94: ...or 9 pin male With RJ10 plug connector Length 3 m 28117832 USB connection cable USB A USB 2 0 Mini B For connecting the CBG keypad to the USB interface of the PC With USB A plug connector With USB 2 0...

Страница 95: ...inal voltage of 24 V to connector X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapters USB11A UWS11A U...

Страница 96: ...after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device a...

Страница 97: ...minimum switch off time of 10 s after switching off the voltage supply Do not switch the voltage supply on or off more often than once per minute INFORMATION Before startup remove the paint protection...

Страница 98: ...using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output stage inhibit Startup notes for lifting applications INFORMATION The rec...

Страница 99: ...nger to persons or machines Required hardware components PC or laptop as specified in chapter PC connection Interface cable and if necessary interface adapter according to chapter PC con nection Requi...

Страница 100: ...s are write protected Exception The parameter Startup mode in also be changed in Easy mode Expert mode Expert mode is a parameterization mode that allows full access to all device functions via the MO...

Страница 101: ...1 2 3 4 S2 t1 On Off S1 1 2 3 4 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2 t1 On Off f1 f2 4 3 2 1 ON 4 3 2 1 ON 3 5 6 4 7 ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 6 4 7 4 3 2 1 O N O N 5 t1 2 3 4 5 6 7 8 9 10 6 5 f2 6...

Страница 102: ...f1 The potentiometer f1 can be deactivated in Expert mode In this case the para meterizable replacement value is activated as speed setpoint f1 The following figure shows how to scale the speed setpoi...

Страница 103: ...er f2 The potentiometer f2 can be deactivated in Expert mode In this case the para meterizable replacement value is activated as speed setpoint f2 The following figure shows how to scale the speed set...

Страница 104: ...Acceleration 1 and Deceleration 1 of the fixed setpoint processing are activated 3 4 5 6 7 8 The following table lists the scaling of acceleration deceleration setpoint t1 depending on the setting of...

Страница 105: ...ollowing figure shows the DIP switches of the drive unit S1 1 2 3 4 1 2 3 4 S2 4 S2 t1 On Off f1 f2 4 3 2 1 ON 4 3 2 1 ON 3 5 6 4 7 ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 2 3 4 5 6 7 8 9 10 9007228267677...

Страница 106: ...he functions of DIP switch S2 DIP switch S2 1 2 3 4 Meaning Reserved Source setpoint f1 Reserved Reserved ON Analog input AI1 OFF Potentiometer f1 You must not alter the factory setting of DIP switche...

Страница 107: ...FCB 01 enable WARNING Risk from falling loads This can result in severe or fatal injuries Do not enable the function Releasing the brake deactivating DynaStop for hoist applications and applications w...

Страница 108: ...limit for longer than 1 second factory settings the drive unit triggers the fault Speed monitoring The drive unit signals the fault for example via the DRIVE status LED The current limit must be reac...

Страница 109: ...nction FCB 05 Speed control 6 6 2 Startup in Easy mode In Expert mode perform startup of the devices using the MOVISUITE engineering software of SEW EURODRIVE 25882306443 The startup procedure is divi...

Страница 110: ...ault responses Overview Axis module Power supply monitoring Functions Setup Access rights Resetting device parameters Checklist for startup The following checklist lists the necessary steps for comple...

Страница 111: ...2 Function keys Function according to bottom line on color display 3 RUN key Start 4 I key Information 5 STOP key Stop 6 OK key Acknowledgment 7 key Left 8 key Right 9 key Down 10 key Up 11 Function...

Страница 112: ...uctions MOVIMOT advanced 112 Symbols used The available functions are shown with pictograms in the keypad display Startup Manual mode Optimization of the control mode Application Diagnostics Parameter...

Страница 113: ...A keypad The following figure shows the CBG11A keypad 1 Color display OK STOP RUN Esc 1 4 3 7 6 5 9 8 2 2 Esc key 3 RUN key Start 4 STOP key Stop 5 OK key Acknowledgment 6 key Left 7 key Right 8 key D...

Страница 114: ...configuration of the digital inputs is active Digital inputs Function Configuration of the digital inputs Setting CW CCW setpoint changeover DI01 Fixed setpoints positive rotation direc tion DI02 Fix...

Страница 115: ...r Application limit positive speed or the parameter Application limit negative speed are used to scale the speed setpoint f1 For the application limit refer to the MOVISUITE parameter tree in the foll...

Страница 116: ...ts the drive behavior after motor standstill Index Parameter Setting of parameter Behavior at standstill Behavior at motor standstill Brake Motoring position hold control Effect on the motor shaft 856...

Страница 117: ...contacts Destruction of the switch contacts Do not operate the switch disconnector under load The switch disconnector of the device serves to interrupt the voltage supply of the electronics cover The...

Страница 118: ...ion of rotation is pre scribed by the sign of the setpoint Fault reset Fixed setpoint processing mode Mechanical setting elements 3 Enable external fault setpoint changeover Positive direction of rota...

Страница 119: ...es The fixed setpoint processing modes can be configured freely Fixed setpoint processing mode Functions of the setpoint sources Unipolar fixed setpoint Bipolar fixed setpoint Fixed setpoint analog se...

Страница 120: ...setpoint t1 is active 1 0 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with speed setpoint f2 The acceleration setpoint t1 is active 1 1 0...

Страница 121: ...n of the fixed setpoint The acceleration setpoint t1 is active 1 1 0 1 x Illuminated in green The drive unit is running with the fixed speed setpoint 3 The direction of rotation is specified by the si...

Страница 122: ...th speed setpoint f1 2 The acceleration setpoint t1 is active 1 1 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with speed setpoint f2 The a...

Страница 123: ...defined by the parameter Accel eration of the motor potentiometer function 1 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with decreasing...

Страница 124: ...efined by the parameter Accel eration of the motor potentiometer function 1 1 0 x Illuminated in green The drive unit is running in negative direction of rotation counterclockwise rotation with the de...

Страница 125: ...ction The acceleration setpoint t1 is active 1 1 0 0 120 kHz x Illuminated in green The drive unit is running in negative direction of rotation counterclockwise rotation with the speed setpoint define...

Страница 126: ...nu item 27021619746386699 MOVITSUITE opens the Manual mode window 7 3 1 Activating deactivating manual mode Activation Manual mode can only be activated when the device is inhibited To activate manual...

Страница 127: ...Manual mode with MOVISUITE Operating Instructions MOVIMOT advanced 127 Manual mode is deactivated When you click on the Deactivate manual mode button Or when you close the Manual mode window 25891936...

Страница 128: ...sing the edit box 3 or graphic input 6 2 To specify the direction of rotation click the button 4 3 To enable the device click the button 7 4 To stop the device click the button 5 The Speed group 2 sho...

Страница 129: ...top with FCB 01 enable 0 path Functions Drive functions FCB 01 Output stage inhibit In case the output stage is inhibited you can release the brake by a control signal di gital input or process data b...

Страница 130: ...he brake deactivating DynaStop with FCB 01 2 to a digital input 2 18014420484362123 Control via process data bit not available with DBC designs Assign the function Releasing the brake deactivating Dyn...

Страница 131: ...are revoked the drive deceler ates according to the active deceleration setpoint When the speed is 0 the brake remains released Motor position hold control is active Drive not energized brake applied...

Страница 132: ...rating instructions 8 1 1 Motor malfunctions Fault Possible cause Measure Motor heats up ex cessively and trips with a fault Overload Measure power use larger motor or reduce load if necessary check t...

Страница 133: ...W EURODRIVE Brake defective Contact SEW EURODRIVE Have brake replaced by SEW EURODRIVE Service or a qualified technician trained by SEW EURODRIVE Motor does not brake Brake lining worn Contact SEW EUR...

Страница 134: ...In the parameter tree 6 select the Status node The current fault messages can be found in the Fault status 5 group Additional information on the causes for the Not ready status can be found in the Dev...

Страница 135: ...cation limit For n 0 Brake applied and output stage off Application stop with output stage inhibit with self reset Emergency stop with output stage inhibit The inverter stops with the set emergency st...

Страница 136: ...se failure val ues below threshold defined by the user index 8351 5 8622 4 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stag...

Страница 137: ...ure current parame ter set prewarning 8442 5 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stage Electromechanical capa city...

Страница 138: ...t Emergency stop with out put stage inhibit Inhibit output stage Application heartbeat timeout only with DSI designs Here you can set the device re sponse to a timeout of the applica tion heartbeat 86...

Страница 139: ...t code Off Not ready for operation Line voltage absent Switch on the line voltage Yellow Flashes very rap idly 4 Hz Not ready for operation Initialization phase Wait for the initializa tion to be comp...

Страница 140: ...e The drive is at the current limit Reduce the load Green Steady light Unit enabled The output stage is enabled The motor is in operation Yellow red Flashes with chan ging colors 1 Hz 2 yellow 2 red R...

Страница 141: ...1 2 Brake fault 13 5 24 Encoder 1 fault 16 5 8 10 20 27 Startup fault 19 1 9 Process data fault 20 2 11 Device monitoring fault 23 4 Power section fault 25 2 7 20 21 30 31 61 70 Parameter memory monit...

Страница 142: ...9 3 4 8 Control mode fault 10 2 99 Data Flexibility fault 11 7 8 Temperature monitoring fault 13 1 3 6 7 8 9 11 13 15 22 23 Encoder 1 fault 16 2 11 12 30 Startup fault 17 7 Internal processor fault 18...

Страница 143: ...Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp time Phase modul...

Страница 144: ...stage of brake chopper defective Replace the defective brake chopper 8 7 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line phase d...

Страница 145: ...scription Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or motor Increas...

Страница 146: ...torque control with U f control mode Use a control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control mod...

Страница 147: ...E Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with asynchronous and sy...

Страница 148: ...e Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response Applica...

Страница 149: ...data see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory is corrupt...

Страница 150: ...ce the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response Output st...

Страница 151: ...temperature sensor of heat sink Contact the SEW EURODRIVE Service 8 7 10 Fault 12 Brake Subfault 12 1 Description Brake output Response Application stop output stage inhibit Cause Measure No brake con...

Страница 152: ...t Cause Measure Brake control has been activated although the hardware is not equipped with the matching module Select another brake type or brake connection Subfault 12 5 Description Short circuit Re...

Страница 153: ...is faulty Subfault 13 2 Description Unknown encoder type Response Encoder 1 latest critical fault Cause Measure Encoder type not known and not supported by in verter Check the encoder type Contact SEW...

Страница 154: ...rces light beam inter rupted reflector data cables etc Clean the sensor Subfault 13 6 Description Signal level too low Response Encoder 1 latest critical fault Cause Measure Vector below permitted lim...

Страница 155: ...ne encoder Switch the device off and on again Check the wiring Check interference sources e g from the area of EMC Check the encoder Replace if necessary Note In Emergency mode manual mode you can mov...

Страница 156: ...ause Measure Encoder signaled emergency Check interference sources e g from the area of EMC Check the startup parameters Note In Emergency mode manual mode you can move the drive using the motor encod...

Страница 157: ...r is within the configured path range Check the limits Check for correct settings of encoder numer ator denominator factors Check interference sources e g from the area of EMC Check the startup parame...

Страница 158: ...sing the motor encoder even if the external position encoder is faulty Subfault 13 19 Description Permanent low level in data line Response Encoder 1 latest fault Cause Measure Permanent low level of...

Страница 159: ...lt critical Response Encoder 1 latest critical fault Cause Measure Encoder signaled internal fault Check the wiring Check interference sources light beam inter rupted reflector data cables etc Replace...

Страница 160: ...Emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 26 Description Digital motor integration fault critical Response E...

Страница 161: ...g up thermal model not yet completed Check the parameters of the thermal motor model and perform startup Subfault 16 5 Description Current limit smaller than magnetizing current of the motor Response...

Страница 162: ...l position source in encoder as signment of the active drive train Index 8565 3 or 8566 3 If no encoder is installed activate the FCBs only using torque control or speed control op erating mode Subfau...

Страница 163: ...ut stage inhibit Cause Measure During startup using nameplate data It is not possible to calculate the number of pole pairs ac curately from nominal frequency and nominal speed Enter the number of pol...

Страница 164: ...rque Subfault 16 27 Description Maximum current or maximum torque not plausible Response Output stage inhibit Cause Measure During startup using nameplate data Maximum current or maximum torque not en...

Страница 165: ...lt Subfault 17 7 Description Exception error Response Output stage inhibit Cause Measure Exception trap in CPU Contact the SEW EURODRIVE Service 8 7 14 Fault 18 Software error Subfault 18 1 Descriptio...

Страница 166: ...ff and on again If the fault occurs repeatedly replace the device and send it together with the fault number to SEW EURODRIVE For further support contact SEW EURODRIVE Service Subfault 18 8 Descriptio...

Страница 167: ...13 Description Calibration data Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Calibration data not plausible Load valid calibration data 8 7 15 Fault 19...

Страница 168: ...d via process data Specify an existing FCB number for FCB activa tion via process data Subfault 19 6 Description Mass moment of inertia setpoint violation Response Emergency stop output stage inhibit...

Страница 169: ...eplace the device For further support contact SEW EURODRIVE Service Subfault 20 2 Description Supply voltage overload Response Output stage inhibit Cause Measure For MOVIDRIVE system the current load...

Страница 170: ...tive Contact the SEWEURODRIVE Service Subfault 20 10 Description Fan supply voltage fault Response Emergency stop output stage inhibit Cause Measure Supply voltage of fan missing Check the connection...

Страница 171: ...up or perform a new startup Subfault 21 4 Description Invalid label Response Output stage inhibit Cause Measure The connected drive contains invalid data Replace the drive Subfault 21 5 Description In...

Страница 172: ...nent fault status Subfault 23 4 Description Hardware fault Response Output stage inhibit Cause Measure A fault occurred in a hardware component of the power section e g Overcurrent hardware com parato...

Страница 173: ...VE Service Subfault 23 8 Description Parameter communication error Response Emergency stop output stage inhibit Cause Measure Power section communication interface detected error in parameter communic...

Страница 174: ...Fault status parameter Manual fault reset The power section was replaced and differs in its power rating or voltage from the original power section Check whether the configuration is correct and repea...

Страница 175: ...ronics version conflict Response Output stage inhibit Cause Measure Wrong version of calibration data of control elec tronics Contact the SEW EURODRIVE Service Subfault 25 16 Description Power section...

Страница 176: ...lt 25 30 Description Initialization error replaceable memory module Response Output stage inhibit Cause Measure The formatting of the replaceable memory module does not match Restore delivery state NO...

Страница 177: ...op output stage inhibit Cause Measure Failed to create restore point Delete restore point Subfault 25 70 Description Incompatible card configuration Response Emergency stop output stage inhibit Cause...

Страница 178: ...URODRIVE Service Subfault 26 4 Description External braking resistor fault Response Response to external braking resistor fault Cause Measure External braking resistor s temperature switch connected t...

Страница 179: ...dware limit switch and reference cam not flush Response Emergency stop output stage inhibit Cause Measure Hardware limit switch and reference cam not mounted flush Make sure that the reference cam and...

Страница 180: ...se Measure The required test torque for the brake test is higher than the maximum torque It cannot be generated by the motor inverter combination Reduce the test torque Subfault 28 8 Description FCB 2...

Страница 181: ...tor and motor cable for damage Subfault 28 12 Description FCB 25 Timeout during stator resistance measurement Response Output stage inhibit Cause Measure Motor parameter measurement activated while mo...

Страница 182: ...limit switch current drive train Cause Measure Negative hardware limit switch approached Check hardware limit switch wiring Check target position Move clear of the hardware limit switch at posit ive...

Страница 183: ...ear of software limit switch at positive speed Subfault 30 3 Description Limit switches swapped Response Emergency stop output stage inhibit Cause Measure Position value of negative software limit swi...

Страница 184: ...verload Check whether the correct temperature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 5 Description Temperature sensor prewarning motor 1 Response Thermal motor protection 1 p...

Страница 185: ...sor Heat the motor Subfault 31 11 Description Temperature sensor wire break motor 2 Response Application stop output stage inhibit Cause Measure Connection to temperature sensor of motor 2 in terrupte...

Страница 186: ...Temperature signaled by temperature sensor of motor 2 exceeds prewarning threshold Check for motor overload Subfault 31 16 Description Temperature model prewarning motor 2 Response No response Cause M...

Страница 187: ...n signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization Cause Me...

Страница 188: ...t local operation Scope measurement loaded from device Reset the fault Restart local operation Subfault 32 12 Description Manual mode timeout Response Manual mode timeout response Cause Measure Commun...

Страница 189: ...e Measure Error checking compatibility of function block Contact the SEW EURODRIVE Service Subfault 33 8 Description SW function block configuration Response Output stage inhibit Cause Measure Error d...

Страница 190: ...rary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memory module removed Response Output stage inhibit System state Fault acknowledgment with CPU reset Cau...

Страница 191: ...Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will stop the pr...

Страница 192: ...nology level Enter an activation key for the required technolo gy level You can find the required level in the pa rameter 8438 13 Technology level Required level Subfault 35 4 Description Activation k...

Страница 193: ...nce Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely and check whether they are blocked Subfault 42 2 Description Jog mode lag error Response Output s...

Страница 194: ...Set P component of the position controller to a larger value Speed controller parameters set incorrectly Check controller parameters Value of lag error tolerance too small Increase the lag error toler...

Страница 195: ...DRIVE together with the fault number For further sup port contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic device detects...

Страница 196: ...ault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic device detects non critical fault on internal interface for fieldbus connection Reset the fault If the fault occur...

Страница 197: ...Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card design does not match in verter type Remove the safety card Use the correct safety card desig...

Страница 198: ...to the fault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent fault of...

Страница 199: ...rge Check the assignment of motor and inverter and check the dimensioning of the system Subfault 52 4 Description Parameterization of current limit characteristic Response Output stage inhibit Cause M...

Страница 200: ...e the device via a suitable ex ternal disconnection device Secure the device against unintended re connection of the voltage supply Secure the output shaft against rotation Wait for at least the follo...

Страница 201: ...minal output current the power at the output shaft will not be increased When you use an electronics cover with a lower nominal output current than the old electronics cover the power at the output sh...

Страница 202: ...old memory module 5 Set the DIP switches on the new memory module in the same way as the control elements of the previous memory module 6 Insert the new memory module in the new electronics cover 7 Pl...

Страница 203: ...ions replace a drive unit only with a drive unit with the same FS logo 5 Mount the drive unit Observe the Mechanical installation chapter 6 Remove the lifting eyes from the new drive unit Store the li...

Страница 204: ...tions MOVIMOT advanced 204 8 8 4 Installing the lifting eye for motors without gear units 1 Remove the PE connection cable 2 Install the lifting eye for transportation as depicted in the following ima...

Страница 205: ...shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before r...

Страница 206: ...ion without further notice Instead of OS2 you can order OS3 For further information refer to chapter Surface protection 8 12 2 Storage conditions Observe the storage conditions specified in the follow...

Страница 207: ...the drive according to the mounting position 8 12 3 Electronics INFORMATION For electronics components adhere to the following notes in addition to the notes in chapters Extended storage Drive and Ex...

Страница 208: ...azardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the used oil is...

Страница 209: ...perating hours 3 group 27021619739284235 1 Display of operating and drive running hours performed 2 Display of active power and active energy 9 2 Inspection and maintenance intervals The following tab...

Страница 210: ...ronics cover Replace the gasket if it is damaged or separating from the connection box Specialists at cus tomer site Varying depending on external factors Touch up or renew the surface anti corrosion...

Страница 211: ...gainst rotation Before removing the electronics cover wait for at least the following time 5 minutes WARNING Risk of burns due to hot surfaces and hot gear unit oil Serious injuries Let the devices co...

Страница 212: ...uring painting or re painting Potential damage to property Thoroughly cover the breather valves and sealing lip of the oil seals with strips prior to painting Clean the surface of the drive unit and m...

Страница 213: ...mage to property When the cover is removed from the connection box you have to protect the cover and the wiring space from humidity dust or foreign particles Make sure that the cover is mounted proper...

Страница 214: ...ible damage to prop erty Make sure not to damage the sealing surfaces when removing the gasket Loosen the used gasket by levering it off the retaining cams Doing so will be easier if you adhere to the...

Страница 215: ...gloves for cleaning Work may only be carried out by qualified personnel Clean the sealing surfaces of the connection box and the electronics cover care fully 32170766603 6 Place the new gasket on the...

Страница 216: ...of the drive unit using the applicable operating instructions 8 Place the electronics cover on the connection box again and fasten it Proceed as follows when installing the electronics cover Insert t...

Страница 217: ...section Nm MG Required application torque with considera tion of the efficiency Nm Meff Effective thermally equivalent S1 torque Nm Mmax Maximum required application torque Nm Ma max Maximum output t...

Страница 218: ...ent temperature C 10 2 1 Determining the motor data To select the proper drive you first need the data weight speed setting range etc of the machine to be driven This determines the torque and the rot...

Страница 219: ...inverter This is a highly simpli fied illustration that serves to clarify the process For example the following points are left out Reduction of the available nominal torque at low speeds Capacity ut...

Страница 220: ...x nmax Check individually for all n travel sections Take L into account in motor mode Take L into account in generator mode Gear unit selection Overhung load test necessary Overhung load Calculation f...

Страница 221: ...ct planning With selected connection type Select drive according to table Check drive application Select encoder Setting range smaller 1 10 With delta connection type smaller 1 20 Mmax nmax nmin nmax...

Страница 222: ...222 Check BW according to braking energy and brake applications per hour END with ne 140 145 min 1 nmin na with ne 1 min 1 nmin na With delta connection type Yes Yes Yes No Meff t1 M1 2 tn Mn 2 t1 tn...

Страница 223: ...following specifications Load weight m 2 500 kg Conveying speed v 22 m min Positioning speed v 5 m min Acceleration a 0 4 m s2 Number of rollers a 8 Efficiency of the application with rollers app 0 7...

Страница 224: ...the calculations for the application that are required to de termine the drive units Calculations Static resistance to vehicle motion F m g D x d f c mm x m R bearing 2 2 2 140 0 005 28 m m F kg F R...

Страница 225: ...al bevel gear units of size K 37 meet this requirement 2 Selecting the gear ratio with suitable output speed Requirement The application calculations result in a maximum required output speed of nmax...

Страница 226: ...5 5 A Nominal power PN 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW Nominal torque MN 2 5 Nm 3 65 Nm 4 95 Nm 7 2 Nm 9 8 Nm 14 5 Nm Overload capacity of MN 200 200 200 200 200 200 4 Checking further to...

Страница 227: ...Nm which corresponds to a torque requirement at the motor shaft of 45 1 Nm 24 99 Meff i 1 8 Nm The selected motor inverter combination DRN80MK4 D with the assigned inverter 2 0 A has a nominal torque...

Страница 228: ...11 8 W Deceleration ramp 0 92 s 6 brake applications per hour Calculating the energy from the power of the deceleration ramp W P t W s J 11 8 0 92 10 9 The specified deceleration ramp in seconds refer...

Страница 229: ...e gear units have higher tooth friction losses and lower efficiency than R F or K gear units Other factors influencing the efficiency Gear ratio of the helical worm or SPIROPLAN stage Input speed Ambi...

Страница 230: ...ox 2 SPIROPLAN W10 to W30 SPIROPLAN W37 to W47 i range reduction i range reduction approx 35 75 approx 15 approx 20 35 approx 10 approx 10 20 approx 8 approx 30 70 approx 8 approx 8 approx 5 approx 10...

Страница 231: ...the thermal rating based on the actual operating conditions The thermal rat ing of the gear unit can be increased by appropriate measure e g by using a synthetic lubricant with higher thermal enduranc...

Страница 232: ...Provided that the installation notes are followed the re quirements for CE marking of the entire machine system equipped with these units on the basis of the EMC Directive 2014 30 EU are met For detai...

Страница 233: ...well within the maximum permissible noise levels set forth in ISO 8579 1 for gear units and EN 60034 9 for motors 11 2 3 Paint Drive units are coated with blue gray RAL 7031 according to DIN 1843 mac...

Страница 234: ...A 2 5 A 3 2 A 4 0 A 5 5 A Nominal line voltage AC to EN 50160 Uline 3 x 380 500 V Nominal line current AC Iline 1 05 A 1 33 A 1 80 A 2 63 A 3 51 A 4 90 A Line frequency fline 50 60 Hz 10 Input connec...

Страница 235: ...n 1 1400 min 1 1400 min 1 1400 min 1 1400 min 1 1400 min 1 Nominal motor current IMot 1 02 A 1 29 A 1 75 A 2 55 A 3 4 A 4 75 A Motor efficiency 50 74 3 78 6 80 7 83 5 84 6 86 4 75 77 3 81 0 82 9 85 0...

Страница 236: ...7 25 Nm Overload capacity of MN 200 200 200 200 200 Nominal speed nN 2900 min 1 2900 min 1 2900 min 1 2900 min 1 2900 min 1 Nominal motor current IMot 0 95 A 1 13 A 1 42 A 2 07 A 2 96 A Brake type1 B...

Страница 237: ...gear unit ratio Set the torque limit of the inverter accordingly Refer to the MOVIMOT advanced Gear motos catalog for the maximum permitted output torques for MOVIMOT advanced with gear units PWM fre...

Страница 238: ...ory II Proof of mechanical strength Class 3M5 5M1 according to DIN EN 60721 3 3 5 General information MOVIMOT advanced No of times power may be switched on off 1 per minute Minimum switch off time for...

Страница 239: ...60 C deviating to the standard non condensing no moisture condensation IN motor reduction 3 IN per K at 40 C to 60 C Chemically active sub stances Long term storage weatherproof EN 60721 3 1 class 1C...

Страница 240: ...erating factors Derating depending on the ambient temperature The following figure shows the IN reduction depending on the ambient temperature Ambient temperature in C Motor current rms value N 40 20...

Страница 241: ...4000 m 3800 m 5000 m fAH 25852074635 Notes INFORMATION Derating is based on typical operating conditions with a supply voltage of 24 V sensor supply input voltage of STO input 11 3 4 Current carrying...

Страница 242: ...l of all connected sensors actuators maximum individual load 100 mA Permitted total current for external supply 100 mA total of all connected sensors actuators maximum individual load 100 mA 11 3 7 Re...

Страница 243: ...Maximum Input voltage range X9 1 and X9 21 DC 3 V DC 24 V DC 30 V Input capacitance against STO_M 300 pF 500 pF Input capacitance against GND 300 pF 500 pF Power consumption at DC 24 V F_STO_P1 150 mW...

Страница 244: ...Single turn absolute encoder 12 bits 4096 inc MOVILINK DDI coaxial 11 3 11 Technical data of the CBG keypads Keypad CBG11A CBG21A Part number 28232646 28238133 Interfaces D sub 9 pin female CAN inter...

Страница 245: ...ake chopper Small amount of regenera tive energy Integrated braking resistor Medium large amount of re generative energy External braking resistor 11 4 2 Integrated BW1 braking resistor The following...

Страница 246: ...re braking energy The diagram permits 290 J of braking energy for the 0 2 s deceleration ramp and 200 cycles per hour In this case the required 288 J can be dissipated via BW1 11 4 3 External braking...

Страница 247: ...285 75 174 mm 435 75 174 mm Prescribed connection cables Shielded cables with a temperature resistance of Tamb 90 C 194 F Maximum permitted cable length 15 m 15 m 11 4 4 Technical data of BW100 005 K...

Страница 248: ...following figure shows the dimensions of the external braking resistor BW150 003 K 1 5 110 146 10 6 60 15 15 5 80 98 4 6 8 1500 25298773259 Dimension drawing of BW100 005 K 1 5 The following figure sh...

Страница 249: ...s in mm Mounting dimensions mm Mass kg A B C b d e a x BS 005 60 160 252 125 4 20 6 17 5 0 5 11 4 5 Technical data of BW150 006 T and BW100 009 T Power diagrams The following figure shows the rating d...

Страница 250: ...l braking resistor BW150 006 T 75 110 174 162 7 166 65 100 285 7x11 25298808587 Dimension drawing of BW100 009 T The following figure shows the dimensions of the external braking resistor BW100 009 T...

Страница 251: ...environments prone to condensa tion and atmospheres with low humidity or contamination such as applications out doors under roof or with protection Similar to corrosivity category1 C2 low Systems in s...

Страница 252: ...approval independent of the drive unit 11 7 2 Technical data Line choke ND0070 503 ND0160 503 ND0300 503 ND0420 503 Part number 17984173 17984181 17983800 17983819 Nominal line voltage UN 3 AC 230 V 5...

Страница 253: ...imension drawing d b B E C a A 31249196171 Line choke Main dimensions in mm Mounting dimensions in mm Connection A B C E a b d PE ND0070 503 78 57 105 56 65 40 4 8 M4 ND0160 503 96 70 120 65 71 54 4 8...

Страница 254: ...8 Nm 18247350 Pressure com pensation screw fittings made of stain less steel 1 piece M16 1 5 4 Nm 28214617 EMC compliant cable gland brass nickel plated 10 pieces M16 1 5 4 Nm 5 to 9 mm 18204783 10 pi...

Страница 255: ...read made of stainless steel 10 pcs M12 1 0 2 3 Nm 18202799 M12 plug for plug con nector with female thread made of stain less steel 10 pcs M12 1 0 2 3 Nm 18202276 1 The specified torques must be adhe...

Страница 256: ...mm2 Copper Insulation Polypropylene 0 24 mm Colors DIN 47100 yellow green pink gray blue red black purple pink and gray red and blue brown white 2 Inner sheath ing TPE O halogen free Color Nature 3 F...

Страница 257: ...Hz 1 min Operating voltage Max AC 300 V UL Insulation resis tance 500 M km Operating tempera ture 50 C to 80 C fixed installation 30 C to 80 C cable carrier 20 C to 60 C cable carrier with mechanical...

Страница 258: ...otors with IEC flange Position of electronics cover and cable entry The following figure shows the mounting positions of the MOVIMOT advanced drive unit with IEC flange T 270 L 180 B 90 R 0 X X X X 3...

Страница 259: ...Scope of delivery Standard parts supplied by SEW EURODRIVE Standard parts not supplied by SEW EURODRIVE Tolerances Breather valves and cable glands The dimension drawings always show the screw plugs...

Страница 260: ...mension drawings of the drive unit Operating Instructions MOVIMOT advanced 260 11 11 2 MOVIMOT advanced1 1 For gearmotor dimension sheets refer to the MOVIMOT advanced Gearmotors catalog 71M L 252 LB...

Страница 261: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 261 71M L 252 LB B5 B14 222 LB B3 220 25891936 EN 05 2020...

Страница 262: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 262 71M LS 319 LBS B5 B14 289 LBS B3 287 25891936 EN 05 2020...

Страница 263: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 263 71M LS 319 LBS B5 B14 289 LBS B3 287 25891936 EN 05 2020...

Страница 264: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 264 80MK 80M L 281 327 LB B5 B14 241 287 LB B3 239 285 25891936 EN 05 2020...

Страница 265: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 265 80MK 80M L 281 327 LB B5 B14 241 287 LB B3 239 285 25891936 EN 05 2020...

Страница 266: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 266 80MK 80M LS 362 408 LBS B5 B14 322 368 LBS B3 320 366 25891936 EN 05 2020...

Страница 267: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 267 80MK 80M LS 362 408 LBS B5 B14 322 368 LBS B3 320 366 25891936 EN 05 2020...

Страница 268: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 268 90S 90L L 331 363 LB B5 B14 281 313 LB B3 279 311 25891936 EN 05 2020...

Страница 269: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 269 90S 90L L 331 363 LB B5 B14 281 313 LB B3 279 311 25891936 EN 05 2020...

Страница 270: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 270 90S 90L LS 425 457 LBS B5 B14 375 407 LBS B3 373 405 25891936 EN 05 2020...

Страница 271: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 271 90S 90L LS 425 457 LBS B5 B14 375 407 LBS B3 373 405 25891936 EN 05 2020...

Страница 272: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 272 100LS 100LM L 369 419 LB B5 B14 309 359 LB B3 307 357 25891936 EN 05 2020...

Страница 273: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 273 100LS 100LM L 369 419 LB B5 B14 309 359 LB B3 307 357 25891936 EN 05 2020...

Страница 274: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 274 100LS 100LM LS 462 512 LBS B5 B14 402 452 LBS B3 400 450 25891936 EN 05 2020...

Страница 275: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIMOT advanced 275 100LS 100LM LS 462 512 LBS B5 B14 402 452 LBS B3 400 450 25891936 EN 05 2020...

Страница 276: ...the electronics cover Operating Instructions MOVIMOT advanced 276 11 12 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug...

Страница 277: ...tion For more information refer to chapter Plug connector positions 7 6 2 4 1 5 30 32 56 2 1 69 2 501 562 18 16 3 22 6 50 1 56 2 6 501 562 32379545483 1 Straight plug connector variant 2 Right angle p...

Страница 278: ...g radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connector positions R 2 8 4 28...

Страница 279: ...n the following standards and safety classes Underlying standards Safety class underlying standard Performance Level PL according to EN ISO 13849 1 Safety Integrity Level SIL according to EN 61800 5 2...

Страница 280: ...nects the safety related STO in put via a 2 pole 24 V switching signal sourcing sinking when a connected com mand device e g emergency stop button with latching function is activated This activates th...

Страница 281: ...ns MOVIMOT advanced 281 12 2 4 Schematic representation of the safety concept Uz Uz 2 4 5 6 1 3 23543720971 1 STO function 2 Drive control 3 Internal safety card optional 4 Diagnostics and inhibiting...

Страница 282: ...controller safety re lay The following figure shows the STO function v t t1 2463228171 v Speed t Time t1 Point of time when STO is triggered Disconnection range SS1 c SS1 t safe stop 1 with time cont...

Страница 283: ...hnology Operating Instructions MOVIMOT advanced 283 t Time t1 Point of time when brake ramp is initiated t2 Point of time when STO is triggered t Delay time until STO is triggered Safe time delay rang...

Страница 284: ...he delay time or in the worst case scenario there might be an acceleration In this case the STO function is only activated after the set time delay has expired The resulting danger must be taken into...

Страница 285: ...e drive system with the drive unit The system machine manufacturer and the operator are responsible for compliance of the system machine with applicable safety regulations The following requirements a...

Страница 286: ...parasitic voltages can occur in the STO control cables The external safety controller can detect a crossfault from an external potential to the STO control lines Observe without fail the values specif...

Страница 287: ...strictly adhered to when designing the circuit Electro sensitive protective equipment such as light grid or scanner according to EN 61496 1 and emergency stop buttons must not be directly connected to...

Страница 288: ...f test pulse in the sourcing or sinking channel must only oc cur after a 2 ms time period A maximum of 3 switch on test pulses may be generated in sequence at an in terval of 2 ms Wait for at least 50...

Страница 289: ...bserve the restrictions for drive safety functions in chapter Restrictions for the validation of the safety functions Non safety related parts and components that af fect the result of the test e g mo...

Страница 290: ...ng to EN 61800 5 2 to achieve a complete test coverage Adhere to the following test procedure 1 700 ms 700 ms 3 t 2 2 2 4 15205932683 1 Maximum 12 months with PL d SIL 2 Maximum 3 months with PL e SIL...

Страница 291: ...w the drive safety function s with the relevant components For reasons of clarity circuit related measures that usually always have to be implemented are not shown in the diagram These measures are e...

Страница 292: ...ive units can be provided by a single safety relay The following requirements must be met The total cable length is limited to max 100 m Any other instructions published by the manufacturer on the use...

Страница 293: ...X9 are jumpered The jumpers are marked with the text Caution remove jumper for safety operation To use the drive unit in safety related applications remove the jumpers from the STO terminal X9 2 X9 1...

Страница 294: ...nit 2 External safety device 2 pole serial sourcing 2 F DOR_22 GND 1 F DOR_21 F DOR_12 F DOR_11 24 V 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 3 4 0V24_OUT 24 V_OUT 2 F_STO_P1 12 F_STO_M F_STO_P2 22 900722...

Страница 295: ...ion 2 pole sourcing 2 F DO_P1 F DO_P2 GND 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 12 22 1 2 F_STO_P1 3 F_STO_M F_STO_P2 4 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 12 22 1 2 F_STO_P1 3 F_STO_M F_STO_P2 4 0V24...

Страница 296: ...on 2 pole sourcing sinking 2 F DO_P F DO_M 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F...

Страница 297: ...l sourcing 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT...

Страница 298: ...nnection 1 pole sourcing 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V2...

Страница 299: ...livery state plug connector X5504 is not connected this means the STO in put is active According to the safety concept X5504 must be connected or temporar ily jumpered using the optionally available S...

Страница 300: ...serial sourcing X5504 F_STO_P1 F_STO_M F_STO_P2 1 2 5 4 2 24 V F DOR_22 GND F DOR_21 F DOR_12 F DOR_11 23875551243 1 Drive unit 2 External safety device 1 pole sourcing X5504 F_STO_P1 F_STO_M F_STO_P...

Страница 301: ...group disconnection 2 pole sourcing sinking X5504 F_STO_P1 F_STO_M F_STO_P2 1 2 5 4 X5505 F_STO_P1 F_STO_M F_STO_P2 2 5 4 X5504 F_STO_P1 F_STO_M F_STO_P2 1 2 5 4 X5505 F_STO_P1 F_STO_M F_STO_P2 2 5 4...

Страница 302: ...tion of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed f...

Страница 303: ...erous failure per hour PFH value 2 5 10 9 1 h Service life 20 years after which the component must be replaced with a new one Proof test interval 20 years Safe state Safe Torque Off STO Drive safety f...

Страница 304: ...CE marking 232 Change of mounting position 29 Changing the mounting position 29 Changing the oil seal 212 Churning losses 231 Circuit breaker 42 Cleaning 212 Coating 212 Configuration Example pallet...

Страница 305: ...option 38 Error Evaluating fault messages 134 Reset 138 Switch off responses 135 Expert mode 100 Extended storage 206 F Fault Fault messages with parameterizable response 136 Fault messages with param...

Страница 306: ...it 29 Tightening torques 33 Installation altitude 45 Installation instructions 39 Installation notes Derating 13 Installation altitude 1000 m 13 Installation topology 46 Installing the electronics cov...

Страница 307: ...Activating the function 129 Releasing the brake deactivating DynaStop 129 Removing the electronics cover 30 Repair 205 Replacement Drive unit 203 Electronics cover 201 Memory module 202 Replacing the...

Страница 308: ...eypad 244 Current carrying capacity of terminals 241 DC 24 V supply 241 Derating factors 240 Digital inputs 242 Dimension drawings 259 277 General technical data 234 Integrated BW1 braking resistor 24...

Страница 309: ...Assignment 87 X5136 Assignment 84 Connection cables available 85 X5231 Assignment 89 X5504 Assignment 73 Connection cables available 74 X5505 Assignment 78 Connection cables available 79 25891936 EN 0...

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Страница 312: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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