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SEW-Eurodrive MMF31S02-D11-5D3-SFCO0-C/DSP/DFC20A-0020, Руководство по эксплуатации


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8

Service

Device replacement

Operating Instructions – MOVIMOT

®

 flexible

258

8.7.4

Device replacement

 WARNING

Electric shock due to dangerous voltages at the line terminals.

The switch disconnector disconnects the electronics cover from the voltage supply.
Voltage is still present at the terminals of the device.

•

A  correct  installation  includes  that  terminals  of  the  device  are  protected  against
contact.

•

Secure the device against unintended reconnection of the voltage supply.

•

Wait  for  at  least  the  following  time  before  removing  the  electronics  cover:

5 minutes

1. Observe the safety notes.

2. When  you  replace  the  device  including  the  electronics  cover,  you  also  have  to

carry out the steps described in chapter "Replacing the electronics cover".

3. Remove  the  defective  device.  Observe  the  notes  in  chapter  "Mechanical  installa-

tion".

4. Compare the data on the nameplate of the old device with the nameplate data of

the new device.

INFORMATION

Always  replace  the  decentralized  frequency  inverter  with  an  inverter  that  has  the
same properties.

5. Install the device. Observe chapter "Mechanical installation".

6. Perform the installation according to chapter "Electrical installation".

7. Remove  the  memory  module  from  the  old  electronics  cover.  Insert  this  memory

module in the new electronics cover.

8. Place the electronics cover onto the connection box and screw it on.

9. Supply the device with voltage.

10. Check the new device for proper functioning.

29129451/EN – 12/2019

Содержание MMF31S02-D11-5D3-SFCO0-C/DSP/DFC20A-0020

Страница 1: ...129451_1219 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized frequency inverter MOVIMOT flexible MMF1 C DBC MMF3 C DBC binary Edition 12 2019 29129451...

Страница 2: ...SEW EURODRIVE Driving the world...

Страница 3: ...F1 14 3 2 MOVIMOT flexible MMF3 15 3 3 Cable entry position 16 3 4 Nameplate position 17 3 5 Example nameplate and type designation 18 3 6 Examples for the optional nameplate Plug connector positions...

Страница 4: ...162 6 11 Setpoint scaling of the analog input 163 6 12 Disabling DynaStop for startup purposes 164 6 13 Configuring the drive behavior at standstill FCB02 FCB13 FCB14 166 7 Operation 167 7 1 Switch d...

Страница 5: ...1 Technical data and dimension sheets 302 11 1 Conformity 302 11 2 General information 303 11 3 Technical data 303 11 4 Brake control 313 11 5 Braking resistors 314 11 6 Mounting kit for braking resis...

Страница 6: ...all further components 1 3 Structure of the safety notes 1 3 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Conse...

Страница 7: ...tly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequ...

Страница 8: ...s and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 7 Copyright notice 2019 SEW EURODRIVE All rights reserved Unauthorized reproduction...

Страница 9: ...ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Disassembl...

Страница 10: ...l and ground devices systems and circuits in accordance with the standards of safety technology Instructed persons All work in the areas of transportation storage operation and waste disposal must be...

Страница 11: ...lowed by the documentation 2 6 Transportation Inspect the shipment for damage as soon as you receive the delivery Inform the ship ping company immediately about any damage If the product is damaged it...

Страница 12: ...des above 1000 m above sea level up to 3800 m above sea level under the following conditions The reduction of the nominal output current and or the line voltage is considered according to the data in...

Страница 13: ...erous electric arcs damaging the product If you disconnect the product from the voltage supply do not touch any live compo nents or power connections because capacitors might still be charged Observe...

Страница 14: ...many MMF11S00 000 SFCDI0 C DSP IV DFC20A 0020 01 1234567890 0001 14 LIS TED IND CO NT EQ 2D 06 Eing an g Inpu t U AC 3x38 0 5 00 V I AC 1 9A f 50 60 Hz T 25 C 4 0 C IP 54 ML 00 01 28 10 85 58 U 3x0 U...

Страница 15: ...D I0 C D S P IV D FC 20 A 0 02 0 01 12 34 56 78 90 00 01 14 LIST ED IND CON T EQ 2D0 6 Ei ng an g I np ut U AC 3x 38 0 50 0V I AC 1 9 A f 50 6 0H z T 2 5 C 40 C IP 54 ML 00 01 28 10 85 58 U 3x 0 U in...

Страница 16: ...osition X 2 3 X 2 M25 1 5 2 M16 1 5 2 2 M25 1 5 2 M16 1 5 3 3 M25 1 5 3 M16 1 5 The following figure shows the possible cable entries 3 X 2 3 X 2 29317789707 3 3 2 Design MMF3 The following cables ent...

Страница 17: ...50 0V I AC 1 9 A f 50 60 Hz T 25 C 4 0 C IP 54 ML 000 1 281 085 58 U 3x0 U inpu t I AC 2 0 A f 0 599 Hz Aus gan g O utp ut 29318064395 3 4 2 Design MMF3 The following nameplate positions are possible...

Страница 18: ...020 01 1234567890 0001 14 LISTED IND CONT EQ 2D06 Eingang Input U AC 3x380 500V I AC 1 9A f 50 60Hz T 25 C 40 C IP 54 ML 0001 28108558 U 3x0 Uinput I AC 2 0A f 0 599Hz Ausgang Output 2 3 1 29317857675...

Страница 19: ...nt module 0 Closed 1 Engineering interface M121 2 Prepared for CBG1 keypad 3 Prepared for CBG1 local operator panel D11 Maintenance switch 000 Without switching element D11 Switch disconnector with fe...

Страница 20: ...ion option IV Plug connector PE pressure compensation fitting for electronics BW1 integrated BG1 braking resistor DBC10A Electronics cover design DBC10A Direct Binary Communication Binary 0020 Nominal...

Страница 21: ...wing figure shows an example of the optional nameplate Plug connector pos itions S0 X1203_2 X4141 X1203_1 X5504 X5505 01 7659637451 0001 19 18014424412268555 The nameplate shows the designations and p...

Страница 22: ...optional nameplate Plug connector pos itions S0 X5505 X5504 X1203_2 X1203_1 01 7659637448 0001 19 30580203403 The nameplate shows the designations and positions of the plug connectors at the connecti...

Страница 23: ...18 17 16 12 29487275019 1 Cable glands 2 Connection box 3 Connection line L1 L2 L3 4 Connection for motor brake and temperature sensor 5 Braking resistor connection 6 Plug connector connection unit f...

Страница 24: ...11 MOVILINK DDI connection 2 Screws for PE connection 12 Motor and brake connection 3 Connection line L1 L2 L3 13 Electronics cover 4 Connection box 14 Potentiometer f1 underneath the screw plug 5 Bra...

Страница 25: ...ble 25 3 7 2 Electronics cover outside The following figure gives an example of electronics cover designs 1 2 3 4 29317784459 1 LED displays 2 Potentiometer f1 underneath the screw plug 3 Potentiomete...

Страница 26: ...2 0A AC 6 0A Imax f 0 599Hz Ausgang Output Type DBC10A 0020 503 A 000 000 S0 01 7569637446 0001 19 D 76646 Bruchsal Made in Germany 30508895371 3 8 2 Type designation of the electronics cover The foll...

Страница 27: ...ctions MOVIMOT flexible 27 A Version 0 Device variant 0 standard 0 Technology level Technology level 0 standard 0 Application level 0 Application level 0 standard 000 MOVIKIT version 000 No MOVIKIT mo...

Страница 28: ...n unit I Hardware design I for MOVIMOT flexible MMF1 C for MOVIMOT flexible MMF3 1 Flange dimensions for relevant cover size 1 Suitable for electronics cover size 1 with without cooling fins H Fieldbu...

Страница 29: ...ssembly WARNING Risk of injury if the device starts up unintentionally and danger of electrical voltage Dangerous voltages may still be present for up to 5 minutes after disconnection from the line vo...

Страница 30: ...d torques must be adhered to with a tolerance of 10 4 4 Installation requirements Check that the following conditions have been met The information on the nameplate of the device corresponds to the li...

Страница 31: ...units does not influence cooling Use suitable cable glands for the supply leads use reducing adapters if neces sary Seal the cable entries properly Clean the sealing surfaces of the cover before rein...

Страница 32: ...atch the size Be careful not to tilt the electronics cover when placing it on the connection box Design MMF1 The following figure shows how to correctly place the electronics cover onto the con nectio...

Страница 33: ...ired to remove the electronics cover For detailed dimension drawings see chapter Technical data and dimension sheet Design MMF1 The following figure shows the minimum clearance when installing the ele...

Страница 34: ...4 Removing the electronics cover Design MMF1 The following figure shows how you can lever off the electronics cover in the intended places 30567202827 Design MMF3 The following figure shows how you ca...

Страница 35: ...s the factor fAH according to IEC 60034 1 2017 Table 12 by which the thermal motor torque has to be reduced depending on the installation altitude H Observe the additional chapter Technical data and d...

Страница 36: ...tion Mounting the unit Operating Instructions MOVIMOT flexible 36 4 6 Mounting the unit 4 6 1 Design MMF1 The following figure shows the mounting dimensions for the device 69 138 228 M6 M6 25829928715...

Страница 37: ...ical installation Mounting the unit Operating Instructions MOVIMOT flexible 37 4 6 2 Design MMF3 The following figure shows the mounting dimensions for the device 159 312 M6 M6 25829932299 29129451 EN...

Страница 38: ...4 7 1 Design MMF1 The following figure shows the mounting dimensions for the device with spacers 100 220 M6 M6 1 2 31263212171 1 Spacers stainless steel available for delivery from SEW EURODRIVE part...

Страница 39: ...he following figure shows the mounting dimensions for the device with spacers 100 360 M6 M6 1 2 31263214603 1 Spacers stainless steel available for delivery from SEW EURODRIVE part number 28266129 Sco...

Страница 40: ...us injuries Let the devices cool down before touching them 4 8 1 Blanking plugs Tighten the plastic blanking plugs included in the delivery by SEW EURODRIVE with 2 5 Nm Design MMF1 The following figur...

Страница 41: ...eter Tighten ing torque EMC cable glands nickel plated brass 18204783 10 pcs M16 1 5 5 to 9 mm 4 0 Nm 18204805 10 pcs M25 1 5 11 to 16 mm 7 0 Nm EMC cable glands stainless steel 18216366 10 pcs M16 1...

Страница 42: ...torques Operating Instructions MOVIMOT flexible 42 Design MMF1 The following figure shows the cable glands of the device 29490218763 Design MMF3 The following figure shows the cable glands of the dev...

Страница 43: ...nics cover Insert the screws and tighten them in diametrically opposite sequence step by step with a tightening torque of 6 0 Nm Design MMF1 The following figure shows how to screw on the electronics...

Страница 44: ...standards Note the following information 5 1 2 EMC compliant installation INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential ar...

Страница 45: ...tial bonding Regardless of the PE connection it is essential that low impedance HF capable equipotential bonding is provided see also EN 60204 1 or DIN VDE 0100 540 Provide for a connection over a wid...

Страница 46: ...e 1 2 3 4 30583362571 1 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate in case the entire contact surface is conductive e g unpainted 2 S...

Страница 47: ...e 1 2 3 4 30583397003 1 Conductive connection over a wide surface between the decentralized frequency inverter and the mounting plate in case the entire contact surface is conductive e g unpainted 2 S...

Страница 48: ...884960907 Tightening torque of the cable gland Tightening torque of the M6 nut for stud bolt Part number M16 cable gland with M6 stud bolt 4 0 Nm 3 0 Nm 08189234 M25 cable gland with M6 stud bolt 7 0...

Страница 49: ...inverter No EMC limits are specified for interfer ence emission in IT systems The EMC limits for interference emission specified in chapter Technical data do not apply to IT system designs Voltage sys...

Страница 50: ...eeve without plastic collar With conductor end sleeves with plastic collar Connection cross sec tion 0 08 mm2 2 5 mm2 0 08 mm2 1 5 mm2 0 08 mm2 1 5 mm2 Stripping length 8 mm 9 mm Terminals X3 for brak...

Страница 51: ...terminals X1 the following figure shows a schematic illustration 2 1 25649924107 5 3 5 Activating terminals X2_A for motor brake and temperature sensor Adhere to the following sequence when you activa...

Страница 52: ...minals the following figure shows a schematic illustration 2 1 3 30508870539 5 3 8 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device...

Страница 53: ...ompliance with the minimum switch on switch off times Damage to the device Keep the supply system switched off for 10 s before switching the power back on Do not switch the supply system off and on mo...

Страница 54: ...ew is 2 0 to 2 4 Nm Observe the following notes regarding PE connection Impermissible assembly Recommendation Assembly with cable lug1 Permitted for all cross sections Assembly with solid connecting w...

Страница 55: ...connection is equipped with a plug connector for industrial applications according to IEC 60309 and if the supply system cable has a diameter of 2 5 mm2 INFORMATION The round M23 plug connectors of t...

Страница 56: ...e to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher safe electrical disconnection in accordance with EN...

Страница 57: ...ol Back up fuse line protection Control cabinet level Field level 4 Binary control signals 3 STO Supply system 2 MMF1 DBC 2 MMF1 DBC 2 MMF3 DBC 1 MGF DSM C 1 DRN 1 MGF DSM C 29494370827 1 Connected dr...

Страница 58: ...g to other components are electrically insulated Connect the external braking resistor again Observe the installation instructions of the device and of the external braking resistor The following figu...

Страница 59: ...ut STO_ground to loop through 13 24V_IN DC 24 V supply 14 DOR C Relay output DO R common contact 15 DI03 Digital input DI03 16 DI04 Digital input DI04 21 F_STO_P2 Yellow Input STO 22 F_STO_P2 Yellow I...

Страница 60: ...r Temp T2 White Reserved Connection Temperature sensor Temp U U Gray Motor connection phase U V V Gray Motor connection phase V W W Gray Motor connection phase W 1 See chapter Type designation of the...

Страница 61: ...nformity Operating voltage Cable reel in stallation type Cable type properties Cable cross section Part number Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 1...

Страница 62: ...llation type Cable type properties Cable cross section Part number Motor connection with MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 30 m 100 m 200 m LEONI LEHC 005770 Halogen free 2...

Страница 63: ...re color Core cross section Identi fication Signal Description Black 1 5 mm2 2 5 mm2 U L1 U Motor connection phase U Black 1 5 mm2 2 5 mm2 V L2 V Motor connection phase V Black 1 5 mm2 2 5 mm2 W L3 W...

Страница 64: ...ion Part number Motor connection without MOVILINK DDI Open cable end not prefabricated CE UL AC 500 V 100 m 200 m LEONI LEHC 005272 Halogen free 1 5 mm2 19150067 Connection cable 2 5 mm2 Connection ca...

Страница 65: ...Core cross section Identific ation Signal Description Black 1 5 mm2 2 5 mm2 U L1 U Motor connection phase U Black 1 5 mm2 2 5 mm2 V L2 V Motor connection phase V Black 1 5 mm2 2 5 mm2 W L3 W Motor con...

Страница 66: ...U V V W T2 W Temp DI 1 Temp 14 13 15 U V W X1 line terminals X3 braking resistor X2_A Terminals for motor brake and temperature sensor X9 control terminals X5231 X31 engineering interface PE MOVIMOT f...

Страница 67: ...functions in Easy mode delivery state Positive direction of rotation active CW Negative direction of rotation active CCW Setpoint f1 active Setpoint f2 active 26 24V_OUT 6 DI02 5 DI01 26 24V_OUT 6 DI...

Страница 68: ...cables Cable selection For cable selection note chapter Technical data and dimension sheets con nection cables in the operating instructions You can use unshielded connection cables for the supply sy...

Страница 69: ...69 Motor connection for motors without digital interface Connection unit with DI option The following figure shows the motor connection with hybrid cable for motors without digital interface D C B A1...

Страница 70: ...connection for motors with digital interface MOVILINK DDI Connection unit with CO option The following figure shows the motor connection with hybrid cable for motors with di gital interface D C B A1...

Страница 71: ...owing figure shows the connections of the device without motor connection INFORMATION Motor connection is shown in another figure see chapter Cable routing and cable shielding Installation with separa...

Страница 72: ...ure shows the connections of the device without motor connection INFORMATION Motor connection is shown in another figure see chapter Cable routing and cable shielding Installation with separately rout...

Страница 73: ...hielded cables it is best to use EMC cable glands to connect the shield EMC cable glands are available as option 25216680843 5 9 2 Assembly of EMC cable glands Assemble the EMC cable glands supplied b...

Страница 74: ...The designation of plug connectors is specified according to the following key X Terminal 2 Group 1 Power input 2 Power output 3 Encoder 4 Bus 5 Inputs and outputs 01 Function Function of the plug co...

Страница 75: ...ngth of the required cable in your order The number and design of the required connection cables depend on the type of the device and the components to be connected This is why you do not need all lis...

Страница 76: ...are used even if these cables are technically adequate SEW EURODRIVE does not accept any liability and cannot guarantee unit properties or functions If you use third party cables for connecting the de...

Страница 77: ...itions connection box Design MMF1 Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries X1203_1 X1203_2 X1203_1 X1203_2 X1203_2 X1203_1 X5136 X...

Страница 78: ...42 X1206 AC 400 V connection IN 2 X 2 or 3 X1203_1 X2242 AC 400 V connection OUT X 2 or 3 X5136 X1203_2 X2041 Brown Connection for motors without digital interface 3 X2104 X2104 None Connection for mo...

Страница 79: ...04 X5505 X5505 X5504 X4141 X4141 1 30566386443 Plug connector Not together at a position with the plug connector Designation Coding ring color Function Position X5504 Yellow STO 3 core connection 1 X...

Страница 80: ...80 Design MMF3 Cable entries M25 The following figure depicts the possible plug connector positions for the M25 cable entries X1206 X2242 X 2 3 1 X1203_1 X1203_2 X1206 X2242 X1203_2 X1203_1 X5136 X513...

Страница 81: ...1206 AC 400 V connection IN 2 X or 3 X1203_1 X2242 AC 400 V connection OUT X or 3 X1203_2 X5136 X2041 Brown Connection for motors without digital interface X or 3 X2104 X2104 None Connection for motor...

Страница 82: ...04 X5505 X 2 3 1 X5504 X5505 1 30566670347 Plug connector Not together at a position with the plug connector Designation Coding ring color Function Position X5504 Yellow STO 3 core connection 1 X or 3...

Страница 83: ...positions at the electronics cover The following figure shows the positions of the potentiometers and plug connectors f1 f2 f1 f2 X5231 9007228262316171 Designation Function f1 Potentiometer f1 under...

Страница 84: ...e connection box M12 plug connectors at the connection box are pre installed so they match the con nection cables provided by SEW EURODRIVE Customers can adjust the orientation of plug connectors if r...

Страница 85: ...rs are available in the plug connector design Straight Design MMF1 1 3 2 X 3 2 mm 3 Nm 2 30568710027 1 Straight design 2 The tightening torque for the union nut is 3 Nm You can order suitable tools fr...

Страница 86: ...for the union nut is 3 Nm You can order suitable tools from TE Connectivity Intercontec products using the following purchase order number Torque wrench 3 Nm 1 4 external square driver C1 020 00 Span...

Страница 87: ...Connectivity Intercontec products if the order designation is not available in the online order system of Intercontec Order information The table below shows the order designations for connectors by...

Страница 88: ...0 V connection The following table shows information about this connection Function AC 400 V connection for supplying the device for looping through Connection type M23 SEW insert 723 series SpeedTec...

Страница 89: ...ble 1 5 mm2 AC 500 V Open M23 coding ring black male Cable cross section 2 5 mm2 Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage C...

Страница 90: ...5 mm2 AC 500 V M23 coding ring black male M23 coding ring black male CE 18127479 HELUKABEL TOPFLEX 600 PVC Variable 2 5 mm2 AC 500 V Open M23 coding ring black male CE 18133967 HELUKABEL TOPFLEX 611...

Страница 91: ...C 500 V M23 coding ring black male M23 coding ring black male CE 18133975 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black male UL 181533...

Страница 92: ...ltage CE 18133983 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18153321 HELUKABEL JZ 602 Variable 4 mm2 AC 500 V Open M23 coding ring black male UL...

Страница 93: ...127495 18133983 18153321 18153348 Assembly Open cable end Description Prefabricated plug connectors D 3 2 1 PE C B A 5 4 6 Core color Core cross section Identi fication Assembly Signal Contact Black 1...

Страница 94: ...th 24 V if the device does not have to fulfill any safety function The following table shows information about this connection Function Connection for safe torque off STO 3 cores Connection type M12 5...

Страница 95: ...e for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V...

Страница 96: ...CE UL 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28111001 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V Open M12 5 pin A coded...

Страница 97: ...Prefabricated plug connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricated...

Страница 98: ...connectors 2 1 5 4 3 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 connec...

Страница 99: ...ries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device The following table shows information about this connection Function Connection for s...

Страница 100: ...for this connection Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 0 75 mm2 DC 60 V M1...

Страница 101: ...UL 28110994 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female M12 5 pin A coded male CE UL 28117816 igus chainflex CF78 UL Variable 4 0 5 mm2 DC 60 V M12 5 pin A coded female...

Страница 102: ...Prefabricated plug connectors 1 4 3 2 5 Core color Core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 White 0 75 mm2 Not pre fabricate...

Страница 103: ...g connectors 1 4 3 2 5 Core color core cross sec tion Identi fication Assembly Signal Contact 1 Not pre fabricated DC 24 V auxiliary output 24V_OUT 1 Black 0 75 mm2 1 Not pre fabricated F_STO_P2 conne...

Страница 104: ...RNING Disabling of the safety related disconnection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming a...

Страница 105: ...oducts P insert SpeedTec equipment 12 pin 0 coded coding ring without protected against con tact Connection diagram 9 1 2 7 6 5 11 12 3 4 8 10 Assignment Contact Signal Description 1 DI01 Digital inpu...

Страница 106: ...able plug connectors that connect the shield with the device in an HF capable manner The following table provides an overview of the cables available for this connection Connection cable Conformity pa...

Страница 107: ...25 mm2 Not pre fabricated Digital input DI02 DI02 2 Red 0 25 mm2 Not pre fabricated Digital input DI03 DI03 3 Blue 0 25 mm2 Not pre fabricated Digital input DI04 DI04 4 Yellow 0 25 mm2 Not pre fabric...

Страница 108: ...his connection Function Engineering interface CAN Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 Res Reserved 2 24V_OUT DC 24...

Страница 109: ...des an overview of the cables available for this connection Connection cable Conformity part num ber Length in stallation type Operating voltage Connection to interface adapter USM21A CE 28111680 3 0...

Страница 110: ...oducts series 723 SEW insert SpeedTec equipment coding ring without protected against contact Connection diagram V D W PE C U DDI A B Assignment Contact Signal Description Connection depending on brak...

Страница 111: ...ng voltage CE UL 28123905 LEONI LEHC 005775 Variable 4 1 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male M23 without encoding ring female CE UL 28123859 LEONI LEHC 005769 Variable 4 1 5 m...

Страница 112: ...Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male Open CE UL 28124375 LEONI LEHC 005776 Variable 4 2 5 mm2 4 1 0 mm2 RG58 AC 500 V M23 without encoding ring male Open CE UL 28...

Страница 113: ...ion Signal Contact Black 1 5 mm2 2 5 mm2 U L1 Not pre fabricated Motor connection phase U U U Black 1 5 mm2 2 5 mm2 V L2 Not pre fabricated Motor connection phase V V V Black 1 5 mm2 2 5 mm2 W L3 Not...

Страница 114: ...ype M23 female union nut with female thread TE Connectivity Intercontec Products series 723 SEW insert SpeedTec equipment coding ring brown protected against contact Connection diagram PE F 3 E D 2 C...

Страница 115: ...stallation type Cable cross sec tion operat ing voltage CE UL 28128710 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown female M23 coding ring brown male CE UL 28125932 LEONI LEHC 00...

Страница 116: ...IS1 female W CE UL 28125975 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown male HAN 10E fe male ASB4 CE UL 28125983 LEONI LEHC 000749 Variable 1 5 mm2 AC 500 V M23 coding ring brown...

Страница 117: ...encoding ring female SH1 KH1 Cable cross section 2 5 mm2 Connection cables Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28135369 LEONI LE...

Страница 118: ...embly Description Signal Contact Black 2 5 mm2 U1 Not pre fabricated Motor connection phase U U A Black 2 5 mm2 V2 Not pre fabricated Motor connection phase V V B Black 2 5 mm2 W3 Not pre fabricated M...

Страница 119: ...l Contact Black 1 5 mm2 2 5 mm2 U1 Ring cable lug M4 M5 Motor connection phase U U A Black 1 5 mm2 2 5 mm2 V2 Ring cable lug M4 M5 Motor connection phase V V B Black 1 5 mm2 2 5 mm2 W3 Ring cable lug...

Страница 120: ...Contact Black 1 5 mm2 U1 Conductor end sleeve Motor connection phase U U A Black 1 5 mm2 V2 Conductor end sleeve Motor connection phase V V B Black 1 5 mm2 W3 Conductor end sleeve Motor connection ph...

Страница 121: ...this connection Function AC 400 V connection IN Connection type MQ15 X Power male plug connector without union nut MURR Elektronik current load max 16 A Connection diagram PE B 1 2 3 A Assignment Con...

Страница 122: ...this connection Function AC 400 V connection OUT Connection type MQ15 X Power female plug connector with union nut MURR Elektronik current load max 16 A Connection diagram PE A 3 2 1 B Assignment Cont...

Страница 123: ...5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment Contact Signal Description 1 24V_OUT DC 24 V output 2 AIV1 Analog voltage input AI1 3 0V24 0V24 reference potential Reference p...

Страница 124: ...ce adapter The following connection cables are included in the delivery USB 2 0 connection cable USB type A USB type B Length 1 5 m RJ10 RJ10 connection cable For connection to the engineering interfa...

Страница 125: ...zed insertion of the STO jumper plug into the engineering interface Damage to the device Never insert the STO jumper plug into the engineering interface The following illustration shows how to connect...

Страница 126: ...ons see chapter Plug connector positions Push the cable completely into the connection box 5 Screw plug connector M12 into the cable entry bore Fasten the nut of the M12 plug connector tightening torq...

Страница 127: ...ble included in the USM21A interface adapter deliv ery Connection to X32 at the front module of MMF3 The following figure shows how to connect the PC to the X32 optional engineering in terface at the...

Страница 128: ...he STO jumper plug into the engineering interface The following figure shows how to connect the PC to the X4141 optional engineering interface at the front module of MOVIMOT flexible MMF3 1 X4141 MMF3...

Страница 129: ...8238133 CBG11A keypad 28233646 CBG connection cable D sub M12 For connecting the X4141 engineering interface to the 24 V supply voltage With D sub plug connector 9 pin male With M12 plug connector 5 p...

Страница 130: ...ge to the device Never insert the STO jumper plug into the engineering interface The following illustration shows how to connect the PC to the device X4141 1 3 2 USB 30551620875 1 Connection cable USB...

Страница 131: ...or X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapters USB11A UWS11A UWS21A Keypads DBG GBG21A The fo...

Страница 132: ...o the front module of MMF3 The following illustration shows how to connect the PC to the front module of MOVIMOT flexible MMF3 1 2 USB 30551665419 1 Connection cable USB A USB 2 0 Mini B available for...

Страница 133: ...after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device a...

Страница 134: ...ducts used in lifting applications additional monitoring systems or mechanical protection devices must be used NOTICE Application in ELSM control mode When the inverter is operated in ELSM control mod...

Страница 135: ...brake deactivating DynaStop with FCB 01 enable Inhibit the functions using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output sta...

Страница 136: ...startup You have installed the device correctly both mechanically and electrically You have performed a correct project planning for the device Safety measures prevent accidental startup of devices S...

Страница 137: ...s are write protected Exception The parameter Startup mode in also be changed in Easy mode Expert mode Expert mode is a parameterization mode that allows full access to all device functions via the MO...

Страница 138: ...1 2 3 4 S2 t1 On Off S1 1 2 3 4 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2 t1 On Off f1 f2 4 3 2 1 ON 4 3 2 1 ON 3 5 6 4 7 ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 6 4 7 4 3 2 1 ON ON 5 t1 2 3 4 5 6 7 8 9 10 6 5 f2 6...

Страница 139: ...f1 The potentiometer f1 can be deactivated in Expert mode In this case the para meterizable replacement value is activated as speed setpoint f1 The following figure shows how to scale the speed setpoi...

Страница 140: ...er f2 The potentiometer f2 can be deactivated in Expert mode In this case the para meterizable replacement value is activated as speed setpoint f2 The following figure shows how to scale the speed set...

Страница 141: ...Acceleration 1 and Deceleration 1 of the fixed setpoint processing are activated 3 4 5 6 7 8 The following table lists the scaling of acceleration deceleration setpoint t1 depending on the setting of...

Страница 142: ...ollowing figure shows the DIP switches of the device S1 1 2 3 4 1 2 3 4 S2 4 S2 t1 On Off f1 f2 4 3 2 1 ON 4 3 2 1 ON 3 5 6 4 7 ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 2 3 4 5 6 7 8 9 10 9007228267677579...

Страница 143: ...via DIP switch S3 is only effective if the following requirements are met when using the memory module The drive train has not been started up using MOVISUITE or CBG The drive train has not been start...

Страница 144: ...01 enable WARNING Risk from falling loads This can result in severe or fatal injuries Do not enable the function Releasing the brake deactivating DynaStop for hoist applications and applications with...

Страница 145: ...imit for longer than 1 second factory settings the drive unit triggers the fault Speed mo nitoring The drive unit signals the fault for example via the DRIVE status LED The current limit must be reach...

Страница 146: ...the drive train via MOVISUITE Startup via DIP switch S3 is not pos sible 1 See chapter Detailed motor selection table for startup via DIP switch S3 DIP switch S3 2 Motor connection type You can select...

Страница 147: ...nics cover S3 3 S3 4 Motor assignment 0 0 Adjusted 1 0 1 stage smaller 0 1 2 stages smaller 1 1 3 stages smaller DIP switch S3 5 S3 6 Motor protection Use these DIP switches to select the temperature...

Страница 148: ...3 0 1 0 0 DRN 4 pole Wide range voltage 50 60 Hz 4 1 1 0 0 DR2S 4 pole 230 V 400 V 50 Hz 5 0 0 1 0 DR2S 4 pole 266 V 460 V 60 Hz 6 1 0 1 0 DR2S 4 pole Wide range voltage 50 60 Hz 7 0 1 1 0 MOVIGEAR c...

Страница 149: ...1 0 0 0 0 1 0 1 0 1 0 Motor protection Temperature sensor DIP switch S3 S3 5 S3 6 No temperature sensor 0 0 PK PT1000 1 0 TF 0 1 TH 1 1 The following table shows the settings of the DIP switch S3 dep...

Страница 150: ...05A 230 V 0 0025 2 5 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller 0032 3 2 A W 0 1 1 3 stages smaller m 1 0 1 2 stages smaller BE1A 230 V 1 0040 4 0 A W 0 m 1 0055 5 5 A W 0 m 1 DR2S71M4 0020 2...

Страница 151: ...out put current Connec tion type Motor assignment in rela tion to the inverter power Type nom inal voltage S3 1 S3 2 S3 3 S3 4 Motor power DR2S80M4 0020 2 0 A W 0 m 1 BE2A 230 V 0 0025 2 5 A W 0 m 1...

Страница 152: ...r 0 0 PK PT1000 1 0 TF 0 1 TH 1 1 The following table shows the settings of the DIP switch S3 depending on the motor and the nominal output current of the inverter Motor Electronics cover DIP switch S...

Страница 153: ...0 1 1 3 stages smaller m 1 0 1 2 stages smaller BE1A 230 V 1 0040 4 0 A W 0 m 1 1 1 3 stages smaller 0055 5 5 A W 0 m 1 DRN80MK4 0020 2 0 A W 0 0 0 Adjusted m 1 BE1B 230 V 0 0025 2 5 A W 0 1 0 1 stag...

Страница 154: ...0 0 Adjusted m 1 BE1C 230 V 1 0040 4 0 A W 0 1 0 1 stage smaller m 1 0 0 Adjusted 0055 5 5 A W 0 0 1 2 stages smaller m 1 1 0 1 stage smaller DRN90L4 0020 2 0 A W 0 m 1 BE2B 230 V 0 0025 2 5 A W 0 m...

Страница 155: ...ignment in rela tion to the inverter power Type nom inal voltage S3 11 S3 22 S3 3 S3 4 Motor power MGF 1 C 0 0020 2 0 A W 0 0 0 Adjusted 0025 2 5 A 1 0 1 stage smaller 0032 3 2 A 0 1 2 stages smaller...

Страница 156: ...ction FCB 05 Speed control 6 7 2 Startup in Expert mode In Expert mode perform startup of the devices using the MOVISUITE engineering software of SEW EURODRIVE 25882306443 The startup procedure is div...

Страница 157: ...ault responses Overview Axis module Power supply monitoring Functions Setup Access rights Resetting device parameters Checklist for startup The following checklist lists the necessary steps for comple...

Страница 158: ...2 Function keys Function according to bottom line on color display 3 RUN key Start 4 I key Information 5 STOP key Stop 6 OK key Acknowledgment 7 key Left 8 key Right 9 key Down 10 key Up 11 Function...

Страница 159: ...uctions MOVIMOT flexible 159 Symbols used The available functions are shown with pictograms in the keypad display Startup Manual mode Optimization of the control mode Application Diagnostics Parameter...

Страница 160: ...A keypad The following figure shows the CBG11A keypad 1 Color display OK STOP RUN Esc 1 4 3 7 6 5 9 8 2 2 Esc key 3 RUN key Start 4 STOP key Stop 5 OK key Acknowledgment 6 key Left 7 key Right 8 key D...

Страница 161: ...keypad Operating Instructions MOVIMOT flexible 161 Symbols used The available functions are shown with pictograms in the keypad display Diagnostics Data management Startup Manual mode Parameter tree K...

Страница 162: ...ion of the digital inputs Setting CW CCW setpoint changeover DI01 Fixed setpoints positive rotation direc tion DI02 Fixed setpoints negative rotation direc tion DI03 Potentiometer f2 DI04 Fault reset...

Страница 163: ...r Application limit positive speed or the parameter Application limit negative speed are used to scale the speed setpoint f1 For the application limit refer to the MOVISUITE parameter tree in the foll...

Страница 164: ...ed by moving system or machine The regenerative energy can cause dangerous voltages at the terminals or plug con nectors even when the supply voltage is disconnected Severe or fatal injuries Never tou...

Страница 165: ...tes on disabling DynaStop 3 Disconnect all components from the voltage supply and use an external discon necting device to avoid an unintentional re connection 4 Completely remove the electronics cove...

Страница 166: ...eters Setting Behavior at motor standstill Brake DynaStop Motoring position hold control Effect on the the motor shaft 8563 1 Behavior at standstill Path Functions Drive functions FCB02 Stop default D...

Страница 167: ...the voltage supply Wait for at least the following time before removing the electronics cover 5 minutes NOTICE Increased wear of the switch contacts Destruction of the switch contacts Do not operate t...

Страница 168: ...ng can be freely con figured 1 CW CCW setpoint changeover Direction of rotation positive nega tive 2 Speed setpoints Fault reset Fixed setpoint processing mode Mechanical setting elements 2 Enable fix...

Страница 169: ...f rotation coun terclockwise rotation Speed setpoint via the motor poten tiometer function Fault reset Fixed setpoint processing mode Mechanical setting elements 6 CW CCW primary frequency Direction o...

Страница 170: ...urces Unipolar fixed setpoint Bipolar fixed setpoint Fixed setpoint analog setpoint Fixed setpoint analog setpoint No function Potentiometer f1 Potentiometer f2 DIP switch S2 2 Scaling of analog input...

Страница 171: ...etpoint t1 is active 1 0 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with speed setpoint f2 The acceleration setpoint t1 is active 1 1 0 1...

Страница 172: ...of the fixed setpoint The acceleration setpoint t1 is active 1 1 0 1 x Illuminated in green The drive unit is running with the fixed speed setpoint 3 The direction of rotation is specified by the sig...

Страница 173: ...speed setpoint f1 2 The acceleration setpoint t1 is active 1 1 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with speed setpoint f2 The acc...

Страница 174: ...fined by the parameter Accel eration of the motor potentiometer function 1 1 0 x Illuminated in green The drive unit is running in positive direction of rotation clockwise rotation with decreasing spe...

Страница 175: ...ined by the parameter Accel eration of the motor potentiometer function 1 1 0 x Illuminated in green The drive unit is running in negative direction of rotation counterclockwise rotation with the decr...

Страница 176: ...ion The acceleration setpoint t1 is active 1 1 0 0 120 kHz x Illuminated in green The drive unit is running in negative direction of rotation counterclockwise rotation with the speed setpoint defined...

Страница 177: ...device you can use the manual mode function of the MOVISUITE engineering software 1 First connect the PC to the device see chapter PC connection 2 Start the MOVISUITE engineering software and add the...

Страница 178: ...emains active even after a fault reset Deactivation WARNING Risk of injury if the device starts up unintentionally Severe or fatal injuries Before deactivating manual mode take measures to prevent the...

Страница 179: ...can control the device using the controls in the MOVISUITE Manual mode window 36028819001133963 Controller 1 Set the setpoint speed using the edit box 3 or graphic input 6 2 To specify the direction...

Страница 180: ...n Reference travel Timeout 1 2 3 4 Key 1 Key 2 Key 3 Key 4 7 4 Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion In ca...

Страница 181: ...safety measures NOTICE Setting the controller inhibit when the decentralized frequency inverter is running will activate DynaStop This can cause high torque loads which may damage the in verter and t...

Страница 182: ...e Inhibit the functions using the parameter Releasing the brake deactivating DynaStop with FCB 01 enable 0 path Functions Drive functions FCB 01 Output stage inhibit In case the output stage is inhibi...

Страница 183: ...tion Releasing the brake deactivating DynaStop with FCB 01 2 to a digital input 2 18014420484362123 Control via process data bit not available with DBC designs Assign the function Releasing the brake...

Страница 184: ...s used on inclining downward slopes or for vertical conveyors without free hanging loads adhere to the basic safety and health requirements e g the EG Machinery Directive 2006 42 EG The behavior of th...

Страница 185: ...ed brake released DynaStop deacti vated If the enable signals are revoked the drive deceler ates according to the active deceleration setpoint When the drive reaches speed 0 DynaStop is not activated...

Страница 186: ...ve t t1 t t2 1 2 30807079819 1 Parameter Behavior at standstill Drive not energized brake applied DynaStop acti vated factory setting 2 Parameter Behavior at standstill Drive energized brake released...

Страница 187: ...standstill rotational speed 0 the DynaStop function behaves as set in parameter Apply brake DynaStop in STO state Path Functions Drive functions FCB 01 Output stage inhibit Brake DynaStop Index Param...

Страница 188: ...ynaStop in STO state 1 yes Path Functions Drive functions FCB01 Output stage inhibit Brake DynaStop t Time t1 Point of time when deceleration ramp is initiated t2 Point of time when STO is triggered t...

Страница 189: ...are revoked the drive deceler ates according to the active deceleration setpoint When the speed is 0 the brake remains released Motor position hold control is active Drive not energized brake applied...

Страница 190: ...TE 2 In the parameter tree 6 select the Status node The current fault messages can be found in the Fault status 5 group Additional information on the causes for the Not ready status can be found in th...

Страница 191: ...cation limit For n 0 Brake applied and output stage off Application stop with output stage inhibit with self reset Emergency stop with output stage inhibit The inverter stops with the set emergency st...

Страница 192: ...se failure val ues below threshold defined by the user index 8351 5 8622 4 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stag...

Страница 193: ...ure current para meter set prewarning 8442 5 No response Warning Application stop with out put stage inhibit Emergency stop with out put stage inhibit Inhibit output stage Electromechanical capa city...

Страница 194: ...out put stage inhibit Inhibit output stage Encoder fault Here you can set the device re sponse to an encoder fault 8622 14 Application stop with out put stage inhibit Emergency stop with out put stage...

Страница 195: ...nected drives Severe or fatal injuries Prevent unintended startup Acknowledge fault message by Switch the supply system off and on again Via the controller PLC Send reset command 8 5 Description of st...

Страница 196: ...ve enable is active Yellow Steady light Ready but unit inhibited Line voltage is OK The output stage is locked Green Flashes slowly 0 5 Hz Unit enabled but condition manual mode local mode The output...

Страница 197: ...1 2 Brake fault 13 5 24 Encoder 1 fault 16 5 8 10 20 27 Startup fault 19 1 9 Process data fault 20 2 11 Device monitoring fault 23 4 Power section fault 25 2 7 20 21 30 31 61 70 Parameter memory monit...

Страница 198: ...9 3 4 8 Control mode fault 10 2 99 Data Flexibility fault 11 7 8 Temperature monitoring fault 13 1 3 6 7 8 9 11 13 15 22 23 Encoder 1 fault 16 2 11 12 30 Startup fault 17 7 Internal processor fault 18...

Страница 199: ...o high Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp time Phase...

Страница 200: ...stage of brake chopper defective Replace the defective brake chopper 8 6 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line phase...

Страница 201: ...Description Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or motor Incr...

Страница 202: ...or torque control with U f control mode Use a control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control...

Страница 203: ...RIVE Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with asynchronous and...

Страница 204: ...ause Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response Appl...

Страница 205: ...ess data see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory is corr...

Страница 206: ...educe the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response Output...

Страница 207: ...at temperature sensor of heat sink Contact the SEW EURODRIVE Service 8 6 10 Fault 12 Brake Subfault 12 1 Description Brake output Response Application stop output stage inhibit Cause Measure No brake...

Страница 208: ...ibit Cause Measure Brake control has been activated although the hardware is not equipped with the matching module Select another brake type or brake connection Subfault 12 5 Description Short circuit...

Страница 209: ...oder is faulty Subfault 13 2 Description Unknown encoder type Response Encoder 1 latest critical fault Cause Measure Encoder type not known and not supported by device Check the encoder type Contact S...

Страница 210: ...sources light beam inter rupted reflector data cables etc Clean the sensor Subfault 13 6 Description Signal level too low Response Encoder 1 latest critical fault Cause Measure Vector below permitted...

Страница 211: ...sine encoder Switch the device off and on again Check the wiring Check interference sources e g from the area of EMC Check the encoder Replace if necessary Note In Emergency mode manual mode you can...

Страница 212: ...t Cause Measure Encoder signaled emergency Check interference sources e g from the area of EMC Check the startup parameters Note In Emergency mode manual mode you can move the drive using the motor en...

Страница 213: ...oder is within the configured path range Check the limits Check for correct settings of encoder numer ator denominator factors Check interference sources e g from the area of EMC Check the startup par...

Страница 214: ...e using the motor encoder even if the external position encoder is faulty Subfault 13 19 Description Permanent low level in data line Response Encoder 1 latest fault Cause Measure Permanent low level...

Страница 215: ...fault critical Response Encoder 1 latest critical fault Cause Measure Encoder signaled internal fault Check the wiring Check interference sources light beam inter rupted reflector data cables etc Repl...

Страница 216: ...Emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 26 Description Digital motor integration fault critical Response...

Страница 217: ...ting up thermal model not yet completed Check the parameters of the thermal motor model and perform startup Subfault 16 5 Description Current limit smaller than magnetizing current of the motor Respon...

Страница 218: ...tual position source in encoder as signment of the active drive train Index 8565 3 or 8566 3 If no encoder is installed activate the FCBs only using torque control or speed control op erating mode Sub...

Страница 219: ...utput stage inhibit Cause Measure During startup using nameplate data It is not possible to calculate the number of pole pairs ac curately from nominal frequency and nominal speed Enter the number of...

Страница 220: ...torque Subfault 16 27 Description Maximum current or maximum torque not plausible Response Output stage inhibit Cause Measure During startup using nameplate data Maximum current or maximum torque not...

Страница 221: ...fault Subfault 17 7 Description Exception error Response Output stage inhibit Cause Measure Exception trap in CPU Contact the SEW EURODRIVE Service 8 6 14 Fault 18 Software error Subfault 18 1 Descrip...

Страница 222: ...e off and on again If the fault occurs repeatedly replace the device and send it together with the fault number to SEW EURODRIVE For further support contact SEW EURODRIVE Service Subfault 18 8 Descrip...

Страница 223: ...t 18 13 Description Calibration data Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Calibration data not plausible Load valid calibration data 8 6 15 Faul...

Страница 224: ...cted via process data Specify an existing FCB number for FCB activa tion via process data Subfault 19 6 Description Mass moment of inertia setpoint violation Response Emergency stop output stage inhib...

Страница 225: ...tedly replace the device For further support contact SEW EURODRIVE Service Subfault 20 2 Description Supply voltage overload Response Output stage inhibit Cause Measure For MOVIDRIVE system the curren...

Страница 226: ...fective Contact the SEW EURODRIVE Service Subfault 20 10 Description Fan supply voltage fault Response Emergency stop output stage inhibit Cause Measure Supply voltage of fan missing Check the connect...

Страница 227: ...tartup or perform a new startup Subfault 21 4 Description Invalid label Response Output stage inhibit Cause Measure The connected drive contains invalid data Replace the drive Subfault 21 5 Descriptio...

Страница 228: ...onent fault status Subfault 23 4 Description Hardware fault Response Output stage inhibit Cause Measure A fault occurred in a hardware component of the power section e g Overcurrent hardware com parat...

Страница 229: ...DRIVE Service Subfault 23 8 Description Parameter communication error Response Emergency stop output stage inhibit Cause Measure Power section communication interface detected error in parameter commu...

Страница 230: ...s Fault status parameter Manual fault reset The power section was replaced and differs in its power rating or voltage from the original power section Check whether the configuration is correct and rep...

Страница 231: ...ectronics version conflict Response Output stage inhibit Cause Measure Wrong version of calibration data of control elec tronics Contact the SEW EURODRIVE Service Subfault 25 16 Description Power sect...

Страница 232: ...fault 25 30 Description Initialization error replaceable memory module Response Output stage inhibit Cause Measure The formatting of the replaceable memory module does not match Restore delivery state...

Страница 233: ...y stop output stage inhibit Cause Measure Failed to create restore point Delete restore point Subfault 25 70 Description Incompatible card configuration Response Emergency stop output stage inhibit Ca...

Страница 234: ...6 21 Fault 28 FCB drive functions Subfault 28 1 Description FCB 11 12 Timeout while searching zero pulse Response Emergency stop output stage inhibit Cause Measure Failed to find zero pulse of encoder...

Страница 235: ...h fixed stop Response Emergency stop output stage inhibit Cause Measure Hardware limit switch or reference cam that has not been selected was approached during refer ence travel to fixed stop Check wh...

Страница 236: ...ses Response Output stage inhibit Cause Measure Significantly different values determined in the three phases while measuring stator resistances Check whether the motor is connected cor rectly Check a...

Страница 237: ...for modulo minimum and mod ulo maximum Subfault 28 15 Description FCB 25 Timeout Response Output stage inhibit Cause Measure Measuring rotor resistance LSigma or stator in ductance not completed Cont...

Страница 238: ...swapped 8 6 23 Fault 30 Software limit switches Subfault 30 1 Description Positive limit switch approached Response SW limit switches current drive train Cause Measure Positive software limit switch a...

Страница 239: ...motor 1 Response Output stage inhibit Cause Measure Temperature sensor of motor 1 signals overtem perature Allow motor to cool down Check for motor overload Check whether the correct temperature sens...

Страница 240: ...is rupted e g via MOVILINK DDI Check the cabling Subfault 31 9 Description Temperature too low temperature sensor motor 1 Response Warning with self reset Cause Measure Temperature signaled by tempera...

Страница 241: ...ture sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 15 Description Temperature sensor prewarning motor 2 Response No response Cause Measure Temperature signaled by temperature sensor...

Страница 242: ...tion signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization Cause...

Страница 243: ...tart local operation Scope measurement loaded from device Reset the fault Restart local operation Subfault 32 12 Description Manual mode timeout Response Manual mode timeout response Cause Measure Com...

Страница 244: ...ause Measure Error checking compatibility of function block Contact the SEW EURODRIVE Service Subfault 33 8 Description SW function block configuration Response Output stage inhibit Cause Measure Erro...

Страница 245: ...bitrary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memory module removed Response Output stage inhibit System state Fault acknowledgment with CPU reset...

Страница 246: ...use Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will stop the...

Страница 247: ...technology level Enter an activation key for the required technolo gy level You can find the required level in the parameter 8438 13 Technology level Required level Subfault 35 4 Description Activatio...

Страница 248: ...erance Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely and check whether they are blocked Subfault 42 2 Description Jog mode lag error Response Outpu...

Страница 249: ...ll Set P component of the position controller to a larger value Speed controller parameters set incorrectly Check controller parameters Value of lag error tolerance too small Increase the lag error to...

Страница 250: ...URODRIVE together with the fault number For further sup port contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic device dete...

Страница 251: ...ubfault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic device detects non critical fault on internal interface for fieldbus connection Reset the fault If the fault oc...

Страница 252: ...ice Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card design does not match in verter type Remove the safety card Use the correct safety card de...

Страница 253: ...fer to the fault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent fault...

Страница 254: ...large Check the assignment of motor and inverter and check the dimensioning of the system Subfault 52 4 Description Parameterization of current limit characteristic Response Output stage inhibit Caus...

Страница 255: ...shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before re...

Страница 256: ...cover with the same FS logo 4 Set all the control elements e g DIP switches see Startup chapter on the new electronics cover in the same way as the controls of the previous electronics cover 5 Remove...

Страница 257: ...module 5 Set the DIP switches on the new memory module in the same way as the control elements of the previous memory module 6 Insert the new memory module in the new electronics cover 7 Place the ele...

Страница 258: ...g the electronics cover you also have to carry out the steps described in chapter Replacing the electronics cover 3 Remove the defective device Observe the notes in chapter Mechanical installa tion 4...

Страница 259: ...shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before r...

Страница 260: ...the inspec tion Check corrosion protection Tropical Asia Africa Central and South America Aus tralia New Zealand ex cluding tem perate zones Packed in containers with desiccant and moisture indicator...

Страница 261: ...effect can damage the capacitors if the device is connected directly to the nominal voltage after a longer period of storage If you have not per formed maintenance regularly SEW EURODRIVE recommends...

Страница 262: ...azardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the used oil is...

Страница 263: ...021619739284235 1 Display of operating and drive running hours performed 2 Display of active power and active energy 9 2 Inspection and maintenance intervals The following table shows the inspection a...

Страница 264: ...ble 264 Time interval What to do Who is permitted to perform the work Each time the cover electronics cover is opened Visual inspection of the gasket between connection box and cover electronics cover...

Страница 265: ...working on the device and secure it against unintentional reconnec tion to the voltage supply Secure the output shaft against rotation Before removing the electronics cover wait for at least the foll...

Страница 266: ...e to property When the cover is removed from the connection box you have to protect the cover and the wiring space from humidity dust or foreign particles Make sure that the cover is mounted properly...

Страница 267: ...Possible damage to prop erty Make sure not to damage the sealing surfaces when removing the gasket Loosen the used gasket by levering it off the retaining cams Doing so will be easier if you adhere t...

Страница 268: ...e gloves for cleaning Work may only be carried out by qualified personnel Clean the sealing surfaces of the connection box and the electronics cover care fully 30561550987 6 Place the new gasket on th...

Страница 269: ...vice using the applicable operating in structions 8 Place the electronics cover on the connection box again and fasten it Proceed as follows when installing the electronics cover Insert the screws and...

Страница 270: ...zes complexity The key features of the SEW Workbench are Selection of the application Calculation of gear unit and motor Price optimized configuration Comparison of different solutions Inverter calcul...

Страница 271: ...tor equipment brake plug connector thermal motor protection etc Selecting the frequency inverter Specify control mode Check motor inverter assignment Specify PWM frequency Check if the frequency inver...

Страница 272: ...tic of the motor depending on the speed The dynamic and thermal limits must be observed when selecting the motor 10 5 1 Thermal limit characteristic curve The mean motor speed and the effective torque...

Страница 273: ...0 2 1 3 n MN nbase M 24537317259 1 S1 operation with self cooling 2 S1 operation with external cooling 3 Mechanical limit for gearmotors Typical characteristic curve of synchronous motors 0 100 200 3...

Страница 274: ...hrough the rotational speed 0 are also pos sible However continuous operation of asynchronous motors without encoder at low speeds is not possible The minimum speeds that must not be permanently under...

Страница 275: ...d asynchronous motors in control mode CFC In comparison to control mode VFCPLUS higher dynamic properties can be achieved using CFC The full motor magnetization is maintained in each operating state s...

Страница 276: ...e sensors KTY84 130 SEW EURODRIVE designation KY KTY Pt1000 SEW EURODRIVE designation PK 10 5 7 Synchronous servomotors in control mode ELSM The control mode ELSM allows for dynamic use of the entire...

Страница 277: ...ciency class IE1 IE4 50 Efficiency at 50 of the rated power 75 Efficiency at 75 of the rated power 100 Efficiency at 100 of the rated power IA IN Starting current ratio MA MN Starting torque ratio MH...

Страница 278: ...6 73 6 75 9 75 3 5 2 2 4 2 0 2 6 DR2S80M4 1 1 7 4 1415 2 45 0 80 79 5 80 3 78 9 5 5 2 5 2 1 2 7 1 DR2S56 motors will be available from spring 2019 Further information for motors and brakemotors DR2S m...

Страница 279: ...3 4 0 74 84 6 86 1 85 6 7 5 2 7 2 0 3 3 DRN100LS4 2 2 14 5 1450 4 75 0 76 86 4 87 5 86 9 7 1 2 9 2 2 3 3 DRN100L4 3 19 7 1456 6 8 0 76 87 3 88 3 87 8 8 2 3 4 2 3 3 7 Further information on motors and...

Страница 280: ...nverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor DR2S56MR4 Mpk Nm 1 81 nbase min 1 744 Imax 31 DR2S56M4 Mpk Nm 1 78 nbase min 1 726 Imax 31 DR2S63MSR4 Mpk Nm 2 25 n...

Страница 281: ...2 16 5 Motor DRN63MS4 Mpk Nm 2 25 nbase min 1 925 Imax 41 DRN63M4 Mpk Nm 3 25 nbase min 1 953 Imax 58 DRN71MS4 180 W Mpk Nm 4 3 nbase min 1 1089 Imax 70 DRN71MS4 250 W Mpk Nm 4 25 nbase min 1 1105 Ima...

Страница 282: ...r M1m 100 C Maximum dynamic braking torque in case of emergency off M1max Minimal averaged dynamic braking torque in case of emergency off at 100 C M2 20 C Nominal torque for slipping brake disk relat...

Страница 283: ...5 3 3 6 21 4 21 6 7 5 5 1 5 7 1 92 CMP63L 7 1 4 95 30 4 29 7 10 3 7 2 7 5 2 69 CMP71S 6 4 4 9 19 2 25 8 7 6 7 7 3 04 4500 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 CMP50S 1 3 1...

Страница 284: ...r neck Base speed of the motor MOVIMOT flexible 400 V rated speed 2000 min 1 fPWM 4 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor CMP71S Mpk...

Страница 285: ...n 1 713 Imax 256 CMP50M Mpk Nm 7 56 8 88 10 3 nN min 1 1795 1468 1069 Imax 300 300 299 CMP50L Mpk Nm 8 51 10 3 12 4 14 4 15 4 nN min 1 2067 1775 1437 1107 908 Imax 300 300 300 300 246 CMP63S Mpk Nm 7...

Страница 286: ...Mpk Nm 3 8 nN min 1 937 Imax 298 CMP50S Mpk Nm 4 72 5 2 nN min 1 2159 1818 Imax 300 283 CMP50M Mpk Nm 5 89 7 07 8 51 9 83 10 3 nN min 1 3315 2943 2522 2140 1995 Imax 300 300 300 300 237 CMP50L Mpk Nm...

Страница 287: ...r neck Base speed of the motor MOVIMOT flexible 400 V rated speed 2000 min 1 fPWM 8 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Motor CMP71S Mpk...

Страница 288: ...n 1 713 Imax 256 CMP50M Mpk Nm 7 56 8 88 10 3 nN min 1 1795 1468 1069 Imax 300 300 299 CMP50L Mpk Nm 8 51 10 3 12 4 14 4 15 4 nN min 1 2067 1775 1437 1107 908 Imax 300 300 300 300 246 CMP63S Mpk Nm 7...

Страница 289: ...937 Imax 298 CMP50S Mpk Nm 4 72 5 2 nN min 1 2159 1818 Imax 300 283 CMP50M Mpk Nm 5 89 7 07 8 51 9 83 10 3 nN min 1 3315 2943 2522 2140 1995 Imax 300 300 300 300 237 CMP50L Mpk Nm 6 13 7 5 9 29 11 1 1...

Страница 290: ...3 51 3 8 nN min 1 2089 1629 Imax 300 277 CMP50S Mpk Nm 3 97 4 63 5 2 nN min 1 3710 3204 2766 Imax 300 300 285 CMP50M Mpk Nm 4 64 5 65 6 93 8 22 10 1 nN min 1 5077 4645 4131 3658 2998 Imax 300 300 300...

Страница 291: ...iciency MOVIGEAR classic 400 V connection type of motor W For the permitted values for Imax refer to chapter Technical data and dimension sheets Permitted currents speeds and torques in the MOVIGEAR c...

Страница 292: ...of the motor neck Base speed of the motor MOVIGEAR classic 400 V rated speed 2000 min 1 fPWM 4 8 kHz non ventilated Inverter 0020 0025 0032 0040 0055 IN A 2 2 5 3 2 4 5 5 Imax A 6 7 5 9 6 12 16 5 Moto...

Страница 293: ...hing power semiconductors lets them heat and cool down cyclically Due to the different thermal time constants large temper ature differences can occur between power semiconductor and heat sink Dynamic...

Страница 294: ...of a load and a load relief period In the load re lief period the output current must not exceed the specified value After this load relief period overload is possible again t t 1 t2 I Iout1 Iout2 18...

Страница 295: ...nt that can correspond to the peak value of the sine current depending on the phase position is flowing It is particularly important to consider output frequencies fA 3 Hz 0 50 100 150 200 250 300 0 1...

Страница 296: ...y 10 K The tripping current must be reduced by 2 for every 10 K Do not exceed a maximum ambient temperature of 80 C 10 8 2 Technical data of BW100 005 K 1 5 and BW150 003 K 1 5 Power diagrams The foll...

Страница 297: ...from the cycle duration ttot and the braking time tB using the following formula ED t t B tot 20179430539 ED Cyclic duration factor tB Braking time ttot Cycle duration INFORMATION The cycle duration...

Страница 298: ...Selecting the braking resistor Operating Instructions MOVIMOT flexible 298 Overload factor OF Flatpack resistors 1 10 1 10 100 Y X 20532478731 ED 1 3 6 15 25 40 60 80 100 OF 35 15 9 4 3 3 2 1 4 1 2 1...

Страница 299: ...ing power of the braking resistor is calculated as follows P U R ZK max max 2 1 4 15156065419 Pmax Maximum peak braking power that the braking resistor can absorb UDCL_max Maximum DC link voltage R Br...

Страница 300: ...sheers Braking resist ors 2 Determine the overload capacity Determining the overload factor e g for a flatpack resistor at a cyclic duration factor cdf of 25 from the respective diagram Overload fact...

Страница 301: ...tegrated temperature switch The temperature switch is thermally coupled to the braking resistor and switches an NC contact in case of overtemperature of the braking resistor The braking resistor inver...

Страница 302: ...Technology from SEW EURODRIVE The CE mark on the nameplate represents conformity with the low voltage directive 2014 35 EU and the EMC directive 2014 30 EU 11 1 2 UL approval in preparation US LISTED...

Страница 303: ...ion 11 3 Technical data 11 3 1 General technical data Input MOVIMOT flexible flange size electronics cover MMF 1 Sizes of the electronics cover Size 1 without cooling fins Size 1 with cooling fins Typ...

Страница 304: ...nal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Motor power asynchronous motor PMot 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW Output voltage UA 0 Uline Nominal output current fPWM 4 kHz IN 2 0 A 2 5 A 3 2...

Страница 305: ...s cover DFC 0020 DFC 0025 DFC 0032 DFC 0040 DFC 0055 Nominal output current 2 0 A 2 5 A 3 2 A 4 0 A 5 5 A Ambient temperature See chapter Environmental conditions Degree of protection IP Standard IP65...

Страница 306: ...ime for Power off 10 s Duty type S1 DB according to EN 60034 1 Type of cooling Natural cooling to DIN 41751 and EN 61800 5 1 Signaling functions Display elements on the housing to indicate the device...

Страница 307: ...installation weatherproof EN 60721 3 3 class 3K3 ambient temperature 25 C to 60 C Non condensing no moisture condensation IN motor reduction 3 IN per K at 40 C to 60 C Chemically active sub stances Ex...

Страница 308: ...100 80 60 40 20 0 60 1 2 31311096843 1 3 IN per K at 40 C to 60 C 2 2 5 IN per K at 35 C to 60 C Only for MOVIMOT flexible with an electronics cover 5 5 A and option B brake control Derating depending...

Страница 309: ...e sensors DC 24 V output X9 24V_OUT UOUT DC 24 V 10 20 according to EN 61131 2 External voltage proof and short circuit proof Permitted output current IOUT 100 mA 0V24_OUT 11 3 7 Digital inputs Digita...

Страница 310: ...47 5 1 only SELV or PELV circuits 11 3 9 Analog input Analog input Number of inputs 1 Input type Single ended input 0V24 Voltage input Vin DC 0 to 10 V Resolution 11 bit Internal resistance Ri 10 k Cu...

Страница 311: ...Maximum Input voltage range X9 1 and X9 21 DC 3 V DC 24 V DC 30 V Input capacitance against STO_M 300 pF 500 pF Input capacitance against GND 300 pF 500 pF Power consumption at DC 24 V F_STO_P1 150 m...

Страница 312: ...urn absolute encoder 12 bits 4096 inc 16 bits 32 767 32 768 MOVILINK DDI coaxial 11 3 12 Technical data of the CBG keypads Keypad CBG11A CBG21A Part number 28232646 28238133 Interfaces D sub 9 pin fem...

Страница 313: ...of the brake AC 110 V to AC 500 V DC 24 V Holding current of the brake IH max 0 6 A max 3 0 A Preferred brakes HV brake control1 DC 24 V brake control2 Brake types Preferred brakes allow for extended...

Страница 314: ...ative energy More functions in preparation 1 See duty type B on the nameplate of the electronics cover 2 See BES option on the nameplate of the MOVIMOT flexible device 11 5 Braking resistors 11 5 1 Ov...

Страница 315: ...Cycles hour Calculation example The known values are Average braking power 144 W Deceleration ramp 2 s 200 brake applications per hour Calculating the energy from the power of the deceleration ramp W...

Страница 316: ...rative energy Degree of protection IP65 IP65 Resistance 100 150 Power rating in S1 100 cdf 200 W 100 W Dimensions W H D 252 15 80 mm 146 15 80 mm Cable length 1 5 m 1 5 m Assigned grids BS 005 part nu...

Страница 317: ...agrams of the braking resistors BW100 005 K 1 5 BW150 003 K 1 5 0 2 2 0 0 4 0 6 0 8 0 1 1 0 1 2 6 7 8 9 100 3 4 5 10 20 30 40 50 60 70 80 BW100 005 BW150 003 25298658059 1 Power in KW 2 Cyclic duratio...

Страница 318: ...of the external braking resistor BW100 005 K 1 5 216 252 10 6 60 15 15 5 80 204 4 6 8 1500 25298780043 Dimension drawing for the BS protective grid The following figure shows the dimensions of the BS...

Страница 319: ...braking resistors BW150 006 T and BW100 009 T 0 1 1 10 100 1 10 100 1 BW150 006 T BW100 009 T 2 25298798219 1 Power in KW 2 Cyclic duration factor cdf in ED Cyclic duration factor of the braking resis...

Страница 320: ...g resistors Operating Instructions MOVIMOT flexible 320 Dimension drawing of BW100 009 T The following figure shows the dimensions of the external braking resistor BW100 009 T 75 160 174 162 7 316 65...

Страница 321: ...xible 321 11 6 Mounting kit for braking resistor BW C INFORMATION The BW C braking resistor must always be mounted and installed by the customer Observe the installation instructions Braking resistor...

Страница 322: ...1 5 M4C 18272916 BW100 002 K 1 5 M4C 11 6 2 Technical data Type BW100 001 BW100 002 Nominal continuous power at Tamb 40 C 100 W 200 W Resistance value RBW 100 10 100 10 Design Flat design Connections...

Страница 323: ...0 150 150 150 150 25 250 250 250 250 250 12 300 300 300 300 300 6 500 500 500 500 500 cdf Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s BW100 002 Current carr...

Страница 324: ...11 6 4 Dimension drawing b B a a1 A A1 D C 9007224554230283 A A1 B C D a a1 b mm mm mm mm mm mm mm mm 18272886 BW100 001 K 1 5 M2C 126 0 89 0 148 2 61 8 7 111 0 106 0 54 7 18272908 BW100 002 K 1 5 M2...

Страница 325: ...approvals independent of the inverter 11 7 2 Technical data Line choke ND0070 503 ND0160 503 ND0300 503 ND0420 503 Part number 17984173 17984181 17983800 17983819 Nominal line voltage UN 3 AC 230 V 50...

Страница 326: ...imension drawing d b B E C a A 31249196171 Line choke Main dimensions in mm Mounting dimensions in mm Connection A B C E a b d PE ND0070 503 78 57 105 56 65 40 4 8 M4 ND0160 503 96 70 120 65 71 54 4 8...

Страница 327: ...s M25 1 5 6 8 Nm 18247350 Pressure com pensation screw fittings made of stain less steel 1 piece M16 1 5 4 Nm 28214617 EMC cable gland brass nickel plated 10 pcs M16 1 5 4 Nm 5 to 9 mm 18204783 10 pcs...

Страница 328: ...read made of stainless steel 10 pcs M12 1 0 2 3 Nm 18202799 M12 plug for plug con nector with female thread made of stain less steel 10 pcs M12 1 0 2 3 Nm 18202276 1 The specified torques must be adhe...

Страница 329: ...mm2 Copper Insulation Polypropylene 0 24 mm Colors DIN 47100 yellow green pink gray blue red black purple pink and gray red and blue brown white 2 Inner sheath ing TPE O halogen free Color Nature 3 F...

Страница 330: ...Hz 1 min Operating voltage Max AC 300 V UL Insulation resis tance 500 M km Operating tempera ture 50 C to 80 C fixed installation 30 C to 80 C cable carrier 20 C to 60 C cable carrier with mechanical...

Страница 331: ...ns MOVIMOT flexible 331 11 10 Mounting positions 11 10 1 Design MMF1 The following mounting positions are possible for the device M2 M3 M1 M5 M4 30568734347 11 10 2 Design MMF3 The following mounting...

Страница 332: ...ata and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 332 11 11 Device dimension drawings 11 11 1 Design MMF1 165 100 138 162 228 243 7 13 5 7 7 30564611595 291294...

Страница 333: ...cal data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 333 11 11 2 Design MMF1 with cooling fins 185 100 138 7 162 168 228 243 13 5 7 7 30564620171 29129451 EN...

Страница 334: ...1 Technical data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 334 11 11 3 Design MMF3 168 159 178 312 337 353 100 7 14 7 14 7 7 30564628747 29129451 EN 12 201...

Страница 335: ...al data and dimension sheets Device dimension drawings Operating Instructions MOVIMOT flexible 335 11 11 4 Design MMF3 with cooling fins 188 159 178 312 337 353 100 7 14 7 14 7 7 30564637323 29129451...

Страница 336: ...the electronics cover Operating Instructions MOVIMOT flexible 336 11 12 Dimension drawings of plug connectors in the electronics cover The following figure shows the additional dimensions of the plug...

Страница 337: ...le plug connector configuration For more information refer to chapter Plug connector positions 16 6 1 7 301 321 4 5 501 3 501 3 56 2 1 69 0 2 2 22 18 31249323659 1 Straight plug connector variant M23...

Страница 338: ...itional dimensions bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connec...

Страница 339: ...For more information refer to chapter Plug connector positions 16 1 56 21 69 02 7 18 3 22 2 301 321 5 6 501 4 501 4 31249349515 1 Straight plug connector variant M23 2 Right angle plug connector varia...

Страница 340: ...itional dimensions bending radii of the optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to chapter Plug connec...

Страница 341: ...hnical data and dimension sheets Spacer dimension drawings Operating Instructions MOVIMOT flexible 341 11 14 Spacer dimension drawings 11 14 1 Design MMF1 40 90 110 176 220 7 31257836171 29129451 EN 1...

Страница 342: ...11 Technical data and dimension sheets Spacer dimension drawings Operating Instructions MOVIMOT flexible 342 11 14 2 Design MMF3 40 7 90 110 177 5 360 31257838603 29129451 EN 12 2019...

Страница 343: ...safety assessment of the electronics cover is based on the following standards and safety classes Underlying standards Safety class underlying standard Performance level PL according to EN ISO 13849...

Страница 344: ...y relay disconnects the safety related STO in put via a 2 pole 24 V switching signal sourcing sinking when a connected com mand device e g emergency stop button with latching function is activated Thi...

Страница 345: ...ns MOVIMOT flexible 345 12 2 4 Schematic representation of the safety concept Uz Uz 2 4 5 6 1 3 23543720971 1 STO function 2 Drive control 3 Internal safety card optional 4 Diagnostics and inhibiting...

Страница 346: ...controller safety re lay The following figure shows the STO function v t t1 2463228171 v Speed t Time t1 Point of time when STO is triggered Disconnection range SS1 c SS1 t safe stop 1 with time cont...

Страница 347: ...hnology Operating Instructions MOVIMOT flexible 347 t Time t1 Point of time when brake ramp is initiated t2 Point of time when STO is triggered t Delay time until STO is triggered Safe time delay rang...

Страница 348: ...he delay time or in the worst case scenario there might be an acceleration In this case the STO function is only activated after the set time delay has expired The resulting danger must be taken into...

Страница 349: ...e system with the drive unit The system machine manufacturer and the operator are responsible for compliance of the system machine with applicable safety regulations The following requirements are man...

Страница 350: ...parasitic voltages can occur in the STO control cables The external safety controller can detect a crossfault from an external potential to the STO control lines Observe the values specified for safet...

Страница 351: ...st be strictly adhered to when designing the circuit Electro sensitive protective equipment such as light grid or scanner according to EN 61496 1 and emergency stop buttons must not be directly connec...

Страница 352: ...me period A maximum of 3 switch on test pulses may be generated in sequence at an in terval of 2 ms Wait for at least 500 ms after any package before you generate another switch on test pulse or anoth...

Страница 353: ...the drive safety function via STO input must be triggered with connected line voltage at least once every 12 months for PL d according to EN ISO 13849 1 and SIL 2 according to EN 61800 5 2 and at leas...

Страница 354: ...Connection variants must be satisfied on a primary basis for the basic selection installation and application of the safety components such as safety relay emergency stop switch and the approved conne...

Страница 355: ...used safe digital outputs F DO must be 1 ms and another switch off test pulse must only occur 2 ms later at the earliest 1 ms 2 ms t 1 2 15214338827 1 High 2 Low INFORMATION If the safety related cont...

Страница 356: ...lectronics cover The routing of the STO control cables and the voltage drop must be considered Other requirements of the safety manufacturer such as protecting the output con tacts against welding mus...

Страница 357: ...using the STO jumper plug Severe or fatal injuries Only use use the STO jumper plug if the device is not used to fulfill any safety function WARNING Disabling of the safety related disconnection of f...

Страница 358: ...erous failure per hour PFH value 2 5 10 9 1 h Service life 20 years after which the component must be replaced with a new one Proof test interval 20 years Safe state Safe Torque Off STO Drive safety f...

Страница 359: ...Startup 158 160 Technical data 312 CBG11A keypad 160 CBG21A keypad 158 CE marking 302 Circuit breaker 52 Configuring the binary control 168 Configuring the digital inputs outputs 162 Connection Braki...

Страница 360: ...5 Line choke 326 Spacer 341 Dimension drawings of plug connectors At the electronics cover 336 In the connection box 337 DIP switch Description 144 Drive selection 272 DynaStop 181 Disabling for the s...

Страница 361: ...ary work 265 Installation Blanking plugs 40 Device 31 Electronics cover 31 43 EMC cable glands 41 Fastening dimensions 36 37 Mounting clearances 36 37 Spacer 38 39 Installation electrical 44 Cable rou...

Страница 362: ...luating fault messages 190 Manual mode 177 179 Other functions 180 Startup procedure 156 N Nameplate Connection unit 28 Device 18 Electronics 26 Position 17 Notes Cable routing and cable shielding 68...

Страница 363: ...ety functions 11 Safety notes Assembly 12 Designation in the documentation 6 Installation 12 Installation altitude 1000 m 12 Meaning of the hazard symbols 7 Operation 13 Preliminary information 9 Rege...

Страница 364: ...ing positions 331 Relay output 310 Screw fittings 327 Terminal activation 51 Control terminals X9 52 Line terminals X1 51 Terminals X2_A for brake 51 Terminals X2_A for motor 51 Terminals X2_A for tem...

Страница 365: ...ineering plug connector 126 X5136 Assignment 105 Connection cables 106 X5231 Assignment 123 X5504 Assignment 94 Connection cables 95 X5505 Assignment 99 Connection cables 100 29129451 EN 12 19 Operati...

Страница 366: ......

Страница 367: ......

Страница 368: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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