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3

Functional safety (FS)

Safety-rated encoder

Addendum to the Operating Instructions – Synchronous Servomotors CMP40 – 112, CMPZ71 – 100

12

3

Functional safety (FS)

3.1

Safety-rated encoder

The  following  encoders  are  available  as  safety-rated  motor  option  for  synchronous
servomotors.

AK0H, part number: 13356615

AK1H, part number: 13410547

In the safety-rated design, encoders and the procedure of installation in the synchron-
ous  servomotor  comply  with  the  requirements  for  functional  safety.  In  this  case,  the
encoders  are  only  permitted  to  be  used  in  the  described  unit  combinations.  It  is  not
permitted to adapt them to other motors.

The safety-related use of encoders is intended to realize safety functions in regard of
speed, direction of rotation and stop. For this purpose, the encoder is coupled to the
motor  shaft.  The  encoder  system  cannot  trigger  responses  on  its  own  initiative  as  a
result  to  encoder-internal  diagnostics.  This  requires  a  higher-level  safe  evaluation
device that detects interferences, which could lead to a hazardous situation.

Increased  demands  are  placed  on  the  electrical  and  mechanical  coupling,  e.g.  the
shielded connection lead stranded in pairs with correct wiring in line with EMC direct-
ives.

INFORMATION

For the safety-rated encoders AK0H and AK1H, only the Sin/Cos interface is safety-
rated. The RS485 interface (Hiperface

®

) is not safety-rated. The absolute position val-

ues, as well as other data (e.g. nameplate, diagnostics) can be referred to for general
diagnostic purposes.

3.2

Underlying standards

The safety assessment of the encoder is based on the following standards and safety
classes:

Underlying standards for safety-rated encoders

Safety class/
underlying standard

Safety Integrity Level (SIL) according to
EN 62061:2005/IEC 61508:2011

Performance level (PL) according to
EN ISO 13849‑1:2008

3.3

Encoder mounting

The connection between the encoder and the motor is a safety-rated frictional connec-
tion.

The mechanics and the corresponding connections can be included in the safety con-
sideration  as  fault  exclusion  according  to  EN  ISO  13849‑1.  Observe  the  mechanical
limits in chapter "Technical data" (→ 

2

 24).

22491465/EN – 03/2016

Содержание CMP40 - 112

Страница 1: ...echnology Drive Automation System Integration Services Addendum to the Operating Instructions AK0H FS AK1H FS Safety Rated Encoders Synchronous Servomotors CMP40 112 CMPZ71 100 Functional Safety Editi...

Страница 2: ...SEW EURODRIVE Driving the world...

Страница 3: ...Installation assembly 10 2 6 Electrical connection 10 2 7 Startup operation 10 3 Functional safety FS 12 3 1 Safety rated encoder 12 3 2 Underlying standards 12 3 3 Encoder mounting 12 3 4 FS mark 13...

Страница 4: ...Contents Addendum to the Operating Instructions Synchronous Servomotors CMP40 112 CMPZ71 100 4 10 Malfunctions 27 10 1 Encoder malfunctions 27 11 Declaration of Conformity 28 22491465 EN 03 2016...

Страница 5: ...aff responsible for the assembly installation startup and maintenance of the product The operating instructions and the addendum to the operating instructions must be legible and accessible at all tim...

Страница 6: ...e consequence s if disregarded Measure s to prevent the hazard Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning Hazard symbol Meaning General hazard Warn...

Страница 7: ...observance of these operating instructions In such cases SEW EURODRIVE assumes no liability for defects 1 5 Other applicable documentation This document supplements the operating instructions and lim...

Страница 8: ...E recommends additional product training for products that are operated using the respective software Any mechanical work on the components may only be performed by adequately quali fied personnel Qua...

Страница 9: ...fter con sultation with SEW EURODRIVE Using these products in potentially explosive atmospheres is prohibited unless spe cifically designated otherwise During transported or when installed the encoder...

Страница 10: ...e load the lifting eyes are oversized Note that the lifting eyes are not designed to hold the entire load of the gear unit Store the servomotor in a dry dust free environment if it is not to be instal...

Страница 11: ...n Addendum to the Operating Instructions Synchronous Servomotors CMP40 112 CMPZ71 100 11 Note the instructions in chapter Startup of the operating instructions CMP40 CMP112 CMPZ71 CMPZ100 Synchronous...

Страница 12: ...t detects interferences which could lead to a hazardous situation Increased demands are placed on the electrical and mechanical coupling e g the shielded connection lead stranded in pairs with correct...

Страница 13: ...code that indicates which components in the drive are safety related Observe the following excerpt from the valid code table for all products Functional safety Brake Encoder Encoder mount ing 02 x 04...

Страница 14: ...ns in chapter Inspection Maintenance in the operating instructions CMP40 112 CMPZ71 100 Synchronous Servomo tors Insufficient maintenance of the BY brake may damage the encoder BP and BK brakes are ma...

Страница 15: ...ve to realize the following safety function according to EN 61800 5 2 Safety functions according to EN 61800 5 2 Abbrevi ation Designation German Designation English SS1 Safe Stop 1 Safe stop 1 SS2 Sa...

Страница 16: ...e selected safety system must be determined in the overall evaluation of the system The required characteristic safety values and safety characteristics for the safety rated encoders in chapter Techni...

Страница 17: ...17 3 10 Validation To determine the safety of a machine the plant manufacturer must carry out an over all evaluation Check the effectiveness of the risk minimization at the end This includes checking...

Страница 18: ...go 04 76646 Bruchsal Germany 3ph IEC60034 CMPZ71M BY KY AK1H SB1 01 4343157411 0001 15 M o I o 9 4 Nm 7 5 A nN 0 3000 r min I max39 0 A IP 65 U sys 400 V Th Kl F Up 256 V Ubr 380 431 ACV Mbr20 Nm BME1...

Страница 19: ...vomotors CMP40 112 CMPZ71 100 19 5 Mechanical installation This chapter contains no special information about safety rated components The in formation in the relevant operating instructions is binding...

Страница 20: ...or switching the motor and the brake Use switch contacts in utilization category DC 3 according to EN 60947 4 1 for switching the brake with DC 24 V When motors are powered by inverters you must adher...

Страница 21: ...erve the operating instructions of the servo inverter DANGER Disabling functional safety devices Severe or fatal injuries Only qualified personnel is allowed to carry out work on functional safety com...

Страница 22: ...the motors against unintended power up The motor can generate a voltage when the shaft is rotated Do not touch the connector pins CAUTION The servomotor can have a surface temperature of more than 10...

Страница 23: ...encoders Safety rated connection elements are sealed to highlight the delivery state There are 2 options for performing work on the encoder or motor during which these sealed screw connections must b...

Страница 24: ...z 200 m s2 20 g 10 Hz to 2 kHz Shock resistance according to EN 60068 2 27 1000 m s2 100 g 6 ms Maximum angular acceleration 5 105 rad s2 2 105 rad s2 Degree of protection according to EN 60529 IP50 I...

Страница 25: ...the process response time For corresponding error presumptions refer to the EN 61800 5 2 standard The en coder evaluation unit must at least meet the requirements for SIL 2 9 2 2 Characteristic safety...

Страница 26: ...508 Error detection rate1 DC 90 Error presumptions according to EN 61800 5 2 2007 table D 16 Signal amplitude monitoring2 DC 0 5 VSS to 1 5 VSS peak peak Safety functions that can be imple mented SS1...

Страница 27: ...10 1 Encoder malfunctions When a BY brake is used the working air gap of the brake must be measured at reg ular intervals which are specified in the CMP40 112 CMPZ71 100 Synchronous Servomotors opera...

Страница 28: ...S F PS C are in conformity with Machinery Directive 2006 42 EC 1 L 157 09 06 2006 24 86 This includes the fulfillment of the protection targets for electrical power supply in accordance with annex I N...

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Страница 32: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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