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Version No. 1-1 - 01.11.2022

Doc. No. 99730650B001

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4. Settings

Air - water heat exchangers are intended as complementary accessories to large industrial equipment which
include a motor-operated fan or blower together with a cooling heat exchanger. These may also include an
electric heater. The fan or blower is intended to recirculate air and allow heat exchange. The heat exchanger is
designed for chilled water or anti-freeze/corrosion inhibitor mixed water from a separate source.
The cooling function may be controlled by an on-board or remote controller or thermostat, a thermostatically
controlled valve or an electrically controlled valve. Heating function, when installed is provided by an electrical
heating element. The unit seals the cabinet which ensures that the clean air inside does not come into contact
with the ambient air which may well be dirty or polluted. The unit is fit for purpose within the rated/declared
ambient conditions (e.g. dusty and oily air or high air temperatures between 1°C and 72°C), also indicating the
rated allowable ingress and environment.

Water quality
To ensure the maximum lifetime of an air-water heat exchangers, it is important to supply cooling water in
conformity with the VGB Cooling Water Guidelines (VGB-R 455 P). The cooling water used must be soft enough
to avoid scale deposits, but should not be too soft as this would corrode the heat exchanger. Where the cooling
water is cooled for reuse, part of the water has to be changed with fresh water to prevent the concentration of
hardness and salt content which makes the water more corrosive.
The main impurities and possible methods of eliminating them are given in the table below:

Pollution of the water

Method of elimination

Mechanical impurities (dp > 2mm)

Filtration of the water

Excessive hardness

Softening of the water by ion
exchange

Moderate content of mechanical impurities
and hardness formers

Addition of dispersants or stabilisers

Moderate content of chemical impurities

Addition of passivators and inhibitors

Biological impurities (bacteria and algae)

Addition of biocides

When the water is re-cooled, it is recommended that the water condition is maintained as close as possible to
the following list of hydrological data:

Hydrological data

 

 

pH-values

7 - 8.5

 

Carbonate hardness

>3 <8 

°dH

Free carbon dioxide

8 - 15

mg/dm³

Associated carbon dioxide

8 - 15

mg/dm³

Aggressive carbon dioxide

0

mg/dm³

Sulphides

free

mg/dm³

Oxygen

< 10

mg/dm³

Chloride ions

< 50

mg/dm³

Sulphate ions

< 250

mg/dm³

Nitrates and nitrites

< 10

mg/dm³

COB

< 7

mg/dm³

Ammonia

< 5

mg/dm³

Iron

< 0.2

mg/dm³

Manganese

< 0.2

mg/dm³

Conductivity

< 2200

µS/cm

Solid residue from evaporation

< 500

mg/dm³

Potassium manganate consumption < 25

mg/dm³

Suspended matter

< 3

mg/dm³

(part flow cleaning recommended)  > 3 < 15 mg/dm³
(continuous cleaning)

> 15

mg/dm³

Содержание 730650B001

Страница 1: ...onal principle 6 6 Technical data 7 7 Performance graph 8 8 Mounting 9 9 Condensate management 10 10 Mounting Principle 12 11 Cut Out Dimension 17 12 Dimension H x W x D 18 13 Electrical Connection 19 14 Wiring Diagram 20 15 Taking into Operation 21 16 Maintenance Cleaning 22 17 Maintenance 22 18 Transport Storage 23 19 Parts supplied Spare parts Accessories 24 ...

Страница 2: ... dissipation of heat from control cabinets and enclosures stationary not moving in order to protect temperature sensitive components in an industrial environment To meet the conditions of use all the information and instructions in the instruction manual must be adhered to General danger Indicates compulsory safety regulations which are not covered by a specific pictogram such as one of the followi...

Страница 3: ... units based on the information diagrams or descriptions contained in this manual No liability can be accepted for damage and production caused by Disregarding the instruction manual Operating error Inappropriate work on or with the unit The use of non specified spare parts and accessories Unauthorised modifications or changes to the unit by the user or his personnel The supplier is only liable for ...

Страница 4: ...ty regulations One can find dangerous voltages above 50 V AC or above 100 V DC Behind the control cabinet doors On the power supply in the unit housing The unit has to be operated according to the type plate and the wiring diagram and must be protected externally from overloading and electrical faults via suitable protective devices Danger through incorrect work on the unit The unit can only be ins...

Страница 5: ... be soft enough to avoid scale deposits but should not be too soft as this would corrode the heat exchanger Where the cooling water is cooled for reuse part of the water has to be changed with fresh water to prevent the concentration of hardness and salt content which makes the water more corrosive The main impurities and possible methods of eliminating them are given in the table below Pollution ...

Страница 6: ...ous circulation of the air in the cabinet This circulation prevents hot spots within the control cabinet During this process the coolant heats up and is returned to the coolant supply system at an increased temperature In order to save operating costs and in the interests of environmental protection the water temperature can be reduced by re cooling systems or cold water sets so that it can be reu...

Страница 7: ... recessed Housing Material Mild steel powder coated Dimensions A x B x C D E 370 x 520 x 131 37 94 mm Weight 7 5 kg Voltage Frequency 24 V DC Starting current 0 3 A Max current 0 3 A Max power 7 W Pressure water circuit 10 bar Water connection Rp 3 8 inside thread with optional connectors for pipe internal diameter of 10 mm Fuse 1 A T Connection 5 pole terminal for signals 4 pole terminal for powe...

Страница 8: ...Version No 1 1 01 11 2022 Doc No 99730650B001 8 25 7 Performance graph ...

Страница 9: ...ectly sealed control cabinet will result in an increased level of condensation The control cabinet should have a minimum of IP54 protection in accordance with IEC 60 529 Cooling medium connection There are two pipe connection points in the bottom or in the top of the unit to connect the coolant supply The pipe connectors have a G3 8 or G1 2 female thread depending on version Before connecting the ...

Страница 10: ...rectly through the bottom of the unit Position 2 The drain pipe must be connected wherever is most suitable for the customer application To install the drain pipe directly through the bottom of the unit Position 2 please follow below steps Remove the top cover middle cover and bottom cover The top cover does not need to be removed on 1 the RK 7525 and RK 7555 The louver blanks that are marked with...

Страница 11: ...emove only the lower sealing panel on the RK 7525 and RK 7555 2 Install the M5 silicon washer and the condensate drain elbow fully into the drain fitting 3 Take a section of drain pipe supplied in the packing bag and insert over the condensate drain elbow 4 Insert the barbed POM elbow fully into the drain pipe 5 Insert the remaining drain pipe over the barbed POM elbow and route outside of the unit...

Страница 12: ...ooling unit upright with the pre cut packaging opening facing up STEP 2 Pull off the packaging opening STEP 3 Hang the transport loop of the unit in the transport hook and lift it slightly STEP 4 Pull off the packaging and slide out the tray with installation material and the short version of the operating manual STEP 5 Pull off the remaining packaging STEP 6 ...

Страница 13: ...tlets must be completely free from obstruction Ensure that flows of air leaving and entering the cooling unit internal and external are not obstructed It must also be ensured in accordance with UL that the air outlet is not blowing air directly at an equipment operator Should this be the case a barrier or duct shall be provided to redirect the airflow Cooling unit enclosure air suction hole must be ...

Страница 14: ...Version No 1 1 01 11 2022 Doc No 99730650B001 14 25 Cold air outlet duct When using a cold air outlet duct please follow the steps below ...

Страница 15: ...f 4 pieces Top section 1 sides 2 and bottom section 3 Attach the gasket to the unit making sure to align the holes in the gasket with the mounting popnuts Also make sure not to leave any gaps between the pieces of gasket For recess mount units apply the supplied foam tape as shown in the below image At the bottom overlap the tight tape to ensure there are no air leaks ...

Страница 16: ...ied mounting hardware Tighten Screws to 4 5 Nm Ensure the mounting surface does not warp after assembly and reinforce it if necessary 1 M6 screws 2 M6 toothed washers 3 M6 flat washers 4 Enclosure 5 Mounting gasket 6 Lifting sling 7 Cover 8 M4 screws Fig 1Recessed Fig 2External ...

Страница 17: ...Version No 1 1 01 11 2022 Doc No 99730650B001 17 25 11 Cut Out Dimension ...

Страница 18: ...Version No 1 1 01 11 2022 Doc No 99730650B001 18 25 12 Dimension H x W x D ...

Страница 19: ...bridge and connect door contact switch The contact must be closed when the cabinet door is closed Alarm Contacts Alarm contacts rated according to EN60730 1 8 4 A 10 10 A 250Vac 100000 cycles UL 873 8A 2FLA 12LRA 12A 12FLA 72LRA 250Vac 30000 cycles These contacts are not suitable for fluorescent loads neon lights etc that use starters ballasts with phase shifting capacitors Fluorescent lamps with e...

Страница 20: ...Version No 1 1 01 11 2022 Doc No 99730650B001 20 25 14 Wiring Diagram Power connector PE 0V DC 24V DC ...

Страница 21: ...ons to scroll the numbers until displaying 22 default password to access the parameters press the SET button to confirm the password 3 Use the UP and DOWN buttons to scroll the parameters The LED corresponding to the category of parameters will be on 4 Press SET to display the value associated with the parameter 5 Increase or decrease the value using the UP or DOWN button respectively 6 Press SET t...

Страница 22: ... fan by loosening the 4 fastening screws To detach the fan from the fan support loosen a further 4 screws and the fan connecting cable When connecting the new fan take care that the correct polarity is maintained 2 Controller replacement Before replacing the controller isolate the equipment from the power supply pull out mains plug or connecting cable Detach the controller from its support by uncl...

Страница 23: ...ge to the unit through incorrect transport Please ensure that all liquid has been removed prior any transport To avoid transport damage the unit should be returned in the original packing or in a packing case and must be strapped to a pallet If the unit cannot be returned in the original packing please ensure that A space of at least 30 mm must be maintained at all points between the unit and the ...

Страница 24: ...rews M6x16 Lifting hook M8 Grommet for bottom drain position 5 pole terminal block for signals 4 pole terminal block for electrical connection Condensate drain elbow and M5 silicon washer Barbed POM elbow 10mm Drain hose Strain relief bracket M20 cable gland and lock nut M16 cable gland and lock nut M16 stopper and lock nut All spare parts are available through Seifert Systems For further informat...

Страница 25: ...Estate North Kingstown Wantirna South 42477 Radevormwald Birzebbuga BBG 3000 4563 Gerlafingen 4901 Ottnang 26100 Cremona RI 02852 3152 Victoria Germany Malta Switzerland Austria Italy USA Australia Tel 49 2195 68994 0 Tel 356 2220 7000 Tel 41 32 675 35 51 Tel 43 7676 20712 0 Tel 39 349 259 4524 Tel 1 401 294 6960 Tel 61 3 98 01 19 06 info de seifertsystems com info seifertsystems com info ch seifer...

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