background image

 

8

  

DO NOT

 weld where solvent vapours can be drawn into the welding or cutting atmosphere or where the radiant energy can penetrate to  

  atmospheres containing even minute amounts of trichloroethylene or perchloroethylene. 

 

9

   Prevent dangerous conditions arising by providing adequate ventilation. 

NEVER 

ventilate with oxygen. 

 

     

DANGER!

 Lead-, cadmium-, zinc-, mercury- and beryllium-, bearing materials, when welded (or cut) may produce harmful  

 

    concentrations of toxic fumes. Adequate local exhaust ventilation must be used, or each person in the area as well as the operator

                must wear an air- supplied respirator. For beryllium, both must be used. Metals coated with or containing materials that emit toxic fumes       

 

should not be heated unless coating is removed from the work surface, the area is well ventilated, or the operator wears an air-supplied

 respirator.

 

8

    

DO NOT 

work in an unventilated confined space. If necessary, wear an air-supplied respirator.

 

‰

 

WARNING!:

 Generator engine exhaust must be vented to the outside air. Carbon monoxide can kill.

1.2.3.        

Protection from Arc

 

‰

  

WARNING!:

 Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Looking at    

     an arc momentarily with unprotected eyes (particularly a high intensity gas-shielded arc) can cause a retinal burn that may leave    

  a permanent dark area in the field of vision. 

 

9

   Before welding whilst wearing contact lenses, seek advice from your optician.

 

9

   Avoid unintentional contact with workpiece. Accidental or uncontrolled arcing on the electrode holder may be dangerous. 

 

8

  

DO NOT

 hit the electrode on the workpiece, this may damage the electrode and make strike-up difficult.

 

9

   Wear  safety welding gauntlets.

1.2.4.   

Welding Environment.

 

9

   Locate the inverter in a suitable work area.

 

9

   See Section 11 regarding Electromagnetic Compatibility.

 

9

   Keep the work area clean and tidy and free from unrelated materials. Also ensure that the work area has adequate lighting.

 

8

  

DO NOT 

get inverter wet or use in damp or wet locations or areas where there is condensation.

 

9

      First aid facilities and a qualified first aid person should be available during welding operations.

 

9

     For production welding, a separate room or enclosed bay should be provided. In open areas, surround the operation with low reflective,  

  non-combustible screens or panels. Allow for free air circulation, particularly at floor level. Provide face shields for all persons who will     

  be looking directly at the weld. Before starting to weld, make sure that screen or bay doors are closed.

 

9

   Always ensure that there is full free air circulating around the outer casing of the machine, and that the louvres are unobstructed.

1.2.5.        

Fire Hazard

 

‰

     

WARNING:

 Be aware that flying sparks or falling slag can pass through cracks, along pipes, through windows or doors, and  

 

  through wall or floor openings, out of sight of the operator. Sparks and slag can fly 10m. 

 

8

     

DO NOT

 weld within 10 metres of combustible materials (including building construction materials).

 

8

    

DO NOT

 weld adjacent to openings (concealed or visible) in floors or walls within 10m that can expose combustibles to sparks.

 

8

     

DO NOT 

weld near to walls, ceilings, roofs or metal partitions where there are combustibles that can be ignited by radiant or     

 

  conducted heat. 

 

9

   Have suitable fire extinguishing equipment available and someone to use it during welding operations and for some time after        

    welding ceases. After work is done, check that area is free of sparks, glowing embers, and flames.

1.3.    

PRODUCT CARE & MAINTENANCE

 

8

  

DO NOT

 attempt to fit any unapproved electrode holder, components, or parts to the inverter unit.

 

9

     Keep the inverter clean for best and safest performance.

 

‰

 

WARNING:

 If the case is opened for maintenance or repair, wait 10-15 seconds after the unit is switched off for the capacitor to discharge. 

2.  INTRODUCTION

Compact and lightweight unit, suitable for arc welding and TIG using the lift start method. Unit can arc weld a variety of rods including rutile, basic 

and stainless from Ø1.6mm up to Ø5mm (see table below). Features thermal cut-out protection. Portability allows the welder to be taken to the job 

at hand, ideal for the mobile technicians. Supplied with 2m 16mm² cable with electrode holder and 2m 16mm² earth clamp and cable, both with 35-

70 quick connectors. Forced air cooling system. Optional TIG accessory kit available Model No. TIG10S.

3.  SPECIFICATION

Model No.

MW180i

MW200i

Welding Current

20-180A

20-200A

Duty Cycle

100%@80A

100%@89A

60%@104A

60%@115A

20%@180A

20%@200A

Electrode Capacity

Ø1.6-4.0mm

Ø1.6-5mm

Absorbed Power

7.8kW

9.2kW

Supply

230V

230V

Protection

IP21S

IP21S

TIG Accessory Kit 

(Optional)

TIG10S - Inverter TIG Welding Torch 16mm²

4.  PREPARATION

 

‰

  

WARNING! 

Ensure that the inverter is not plugged into the mains power supply before connecting or disconnecting cables.  

 

  For electrical installation, see Safety Instructions (Section 1).

 

‰

  

WARNING! 

Failure to follow the electrical safety instructions may affect the operating performance and could damage the   

 

     built-in safety system which, in turn, could result in personal injury or fatality and will invalidate the warranty.

4.1. 

   

 

WELDING CABLE “ELECTRODE HOLDER” CONNECTION

4.1.1.    

  

Before connecting cables it is important to refer to the electrode manufacturer’s instructions on the electrode packaging which will    

     indicate the correct polarity connection for the electrode, together with the most suitable current to use.

Original Language Version

© Jack Sealey Limited

MW180i, MW200i    Issue:2 (3)      14/03/22

Содержание MW180i

Страница 1: ...use worn or damaged cables plugs or connectors Have any faulty item repaired or replaced 8 immediately by a qualified electrician 1 1 3 We recommend connection to a supply with a type C breaker If in doubt you must contact a qualified electrician to ensure that a suitably rated supply is available WARNING Be very cautious if using a petrol or diesel generator The generator must be stable with rega...

Страница 2: ...hat the louvres are unobstructed 1 2 5 Fire Hazard WARNING Be aware that flying sparks or falling slag can pass through cracks along pipes through windows or doors and through wall or floor openings out of sight of the operator Sparks and slag can fly 10m 8 DO NOT weld within 10 metres of combustible materials including building construction materials 8 DO NOT weld adjacent to openings concealed o...

Страница 3: ...mperage for a short time when you start the arc Higher amperage helps to start the arc easier without sticking the electrode to the base metal To enable this feature press the function button and hold for 2 seconds and VRD is displayed Press the function button once more to engage this feature Rotate the knob left to adjust to 10 or right to adjust to 10 4 4 6 Lift TIG Indicator With Lift Arc Igni...

Страница 4: ...ore restarting 7 1 4 Ensure that you are using the correct supply voltage 7 1 5 Check the machine output and ensure there is nothing causing a short circuit 7 1 6 Check that all circuit connections are correct In particular check that the work clamp is correctly attached to the workpiece Ensure that there is no grease paint etc on the surface 8 RATING PLATE The rating plate on the inverter gives t...

Страница 5: ......

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