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INSTRUCTIONS FOR:

BATTERY DROP TESTER

MODEL:

BT91/3

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used
according to these instructions and properly maintained, give you years of trouble free performance.

1.1.

PERSONAL PRECAUTIONS

!

Ensure there is another person within hearing range of you and close enough to come to your aid,
should a problem arise when working near a lead-acid battery.

!

Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.

!

Have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

!

Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye,
flush eye immediately with cool, clean running water for at least 15 minutes and seek immediate
medical attention.

!

Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery
can produce a short-circuit current which is high enough to weld such items to the vehicle, which
would cause severe burns.

!

Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of
engine. Remove ties and contain long hair.

"

DO NOT

smoke or allow a spark or flame in the vicinity of the battery or engine.

1.2. GENERAL SAFETY INSTRUCTIONS

!

Familiarise yourself with the application, limitations and potential hazards of the tester. A l s o   r e f e r   t o
the vehicle manufacturer’s hand book. 

IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.

!

Ensure that the tester is in good condition before use. If in any doubt do not use the unit and contact a
qualified electrician.

!

Only use recommended attachments and parts. To use unapproved items may be dangerous and will 
invalidate your warranty.

!

Keep tools and other items away from the engine and ensure that you can see the battery and working 
parts of engine clearly.

!

Confirm that the battery to be tested is 12 volt, and not 6V or 24V, before using the tester.

!

If the tester receives a sharp knock or blow the unit must be checked by a qualified service agent
before using.

!

If the battery terminals are corroded or dirty clean them before using the tester.

!

Keep children and unauthorised persons away from the work area.

"

DO NOT

dis-assemble the tester for any reason. The tester must only be checked by qualified service 

personnel.

#

WARNING! 

To prevent the risk of sparking, short circuit and possible explosion

DO NOT

drop metal tools in 

the battery area, or allow them to touch the battery terminals.

"

DO NOT

use the tester outdoors, or in damp, or wet locations and 

DO NOT

use within the vicinity of

flammable liquids or gases.

!

Ensure there is effective ventilation to prevent a build-up of explosive gases.

"

DO NOT

use the tester for a task for which it is not designed.

!

When not in use, store the tester carefully in a safe, dry, childproof location.

"

DO NOT

connect the tester for more than 8 seconds at a time. Use for longer may result in 

1.

SAFETY INSTRUCTIONS

DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE 
EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR 
THIS REASON, IT IS VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY,
EACH TIME YOU USE THE BATTERY TESTER. 

Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any
equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products
and on engines.

2.

INTRODUCTION

BT91/3 -2 - 200906

INSTRUCTIONS FOR:

BATTERY DROP TESTER

MODEL:

BT91/3

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used
according to these instructions and properly maintained, give you years of trouble free performance.

1.1.

PERSONAL PRECAUTIONS

!

Ensure there is another person within hearing range of you and close enough to come to your aid,
should a problem arise when working near a lead-acid battery.

!

Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.

!

Have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

!

Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye,
flush eye immediately with cool, clean running water for at least 15 minutes and seek immediate
medical attention.

!

Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery
can produce a short-circuit current which is high enough to weld such items to the vehicle, which
would cause severe burns.

!

Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of
engine. Remove ties and contain long hair.

"

DO NOT

smoke or allow a spark or flame in the vicinity of the battery or engine.

1.2. GENERAL SAFETY INSTRUCTIONS

!

Familiarise yourself with the application, limitations and potential hazards of the tester. A l s o   r e f e r   t o
the vehicle manufacturer’s hand book. 

IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.

!

Ensure that the tester is in good condition before use. If in any doubt do not use the unit and contact a
qualified electrician.

!

Only use recommended attachments and parts. To use unapproved items may be dangerous and will 
invalidate your warranty.

!

Keep tools and other items away from the engine and ensure that you can see the battery and working 
parts of engine clearly.

!

Confirm that the battery to be tested is 12 volt, and not 6V or 24V, before using the tester.

!

If the tester receives a sharp knock or blow the unit must be checked by a qualified service agent
before using.

!

If the battery terminals are corroded or dirty clean them before using the tester.

!

Keep children and unauthorised persons away from the work area.

"

DO NOT

dis-assemble the tester for any reason. The tester must only be checked by qualified service 

personnel.

#

WARNING! 

To prevent the risk of sparking, short circuit and possible explosion

DO NOT

drop metal tools in 

the battery area, or allow them to touch the battery terminals.

"

DO NOT

use the tester outdoors, or in damp, or wet locations and 

DO NOT

use within the vicinity of

flammable liquids or gases.

!

Ensure there is effective ventilation to prevent a build-up of explosive gases.

"

DO NOT

use the tester for a task for which it is not designed.

!

When not in use, store the tester carefully in a safe, dry, childproof location.

"

DO NOT

connect the tester for more than 8 seconds at a time. Use for longer may result in 

1.

SAFETY INSTRUCTIONS

DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE 
EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR 
THIS REASON, IT IS VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY,
EACH TIME YOU USE THE BATTERY TESTER. 

Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any
equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products
and on engines.

2.

INTRODUCTION

The BT91/3 is a traditionally styled drop tester for all 12 volt automotive batteries.  It applies a load across the
cells and measures the output on the meter. This gives an accurate indication of the battery voltage, a
faulty cell or a short circuited cell.

BT91/3 -2 - 200906

The BT91/3 is a traditionally styled drop tester for all 12 volt automotive batteries.  It applies a load across the
cells and measures the output on the meter. This gives an accurate indication of the battery voltage, a
faulty cell or a short circuited cell.

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