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LUBExpert User Manual

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4.2.3.

Sensors & Accessories

•

LUBEsense1 contact sensor, flat & curved magnetic bases, acoustic lube adaptor, sensor
cable

•

Custom swivel cradle mounts LUBExpert to any standard grease gun

•

Headphones with 25dB noise reduction rating (neckband style)

•

Universal voltage battery charger (110-240V AC 50/60Hz)

•

Manuals and applicable software on memory flash drive or downloadable

•

Belt attachment and shoulder Strap

4.3.

LUBExpert Base Kit Contents

Article Code

Description

FS.LBX.001 (.002 or .003) LUBExpert Base Kit

FASFTWUASS01

Ultranalysis Suite UAS3 Master (or single if Master already acquired)

FU.LBX.001

LUBExpert Standard Device w/Battery

FAUPGRKEY270T

Key Activation, Temperature

FUBATTR270-01

Battery, SDT270/200/LUBExpert

FUHDPH-1

Headphone, Neckband

FUPWSPUN-01

SDT Universal Battery Charger w/o Cord

LUBExpert Accessory Pack Includes:

FAHOLSAC-01

Shoulder Strap

FAHOLSAC-02

Leather Belt Holder w/ Clip

SICABUSBAUSBBM

USB Cable

FUCABLPWRC7EU-01

EU Power Cord for Universal Battery Charger (.002)

FUCABLPWRC7US-01

US Power Cord for Universal Battery Charger (.001)

DMSDTNAUSB

SDT USB Memory Drive

Case:

FUSUITEPC-T6-01

LUBExpert Custom Carrying Case

Additional Components Include:

FU.SEN.LUBE.001

LUBEsense1 Contact Sensor, Threaded, w/o Cable

FUCABLSPLE7LE7-3

Cable for Contact Sensor, LEMO to LEMO, Coiled

FUSEACMAG-01

Magnetic Base, Flat Surface

FUSEACMAG-02

Magnetic Base, Multi Surface

FUSEACLUBE-03

Acoustic Lube Adaptor

FU.LBX.DVC.001

Grease Gun Mounting Cradle

Содержание FS.LBX.001

Страница 1: ...B 1190 Brussels Belgium Tel 32 0 2 332 32 25 info sdtultrasound com SDT North America 7677 County Road 2 Cobourg ON K9A 4J7 Canada Phone 1 800 667 5325 1 905 377 1313 hearmore sdtultrasound com www sd...

Страница 2: ...ng the LUBExpert ON and OFF 12 5 Getting Started 13 5 1 Have you Installed UAS3 13 5 2 Are UAS3 and LUBExpert up to date 13 6 System Settings Edits 14 6 1 Grease Gun Management 14 6 2 Lubricant Manage...

Страница 3: ...ic time stamp indicating the due date of the next calibration The initial period is 15 months which accounts for the lapse of time from delivery from factory floor to end users SDT recognizes that eac...

Страница 4: ...ss of information defect of the LUBExpert or SDT270 unit or its accessories bodily harm loss of time financial or material loss or any other indirect or consequential loss arising out of the use or in...

Страница 5: ...sibility of the user You are free to use duplicate share display and perform our IP under the following conditions Attribution You must give SDT International credit by identifying it as the copyright...

Страница 6: ...d failures result from poor lubrication practices Poor Lubrication Practices include but are not limited to bearings receiving too much grease not enough grease or even the wrong type of grease LUBExp...

Страница 7: ...interface to create an onboard lubrication greasing assistant Intelligent algorithms guide lube techs before during and after re greasing resulting in optimal lubrication parameters on all assets Giv...

Страница 8: ...ative Sensor Technology Temperature non contact spot radiometer F C Integration to UAS3 for user defined planned survey mode Non contact laser guided temperature measurement New and innovative LUBEsen...

Страница 9: ...Device w Battery FAUPGRKEY270T Key Activation Temperature FUBATTR270 01 Battery SDT270 200 LUBExpert FUHDPH 1 Headphone Neckband FUPWSPUN 01 SDT Universal Battery Charger w o Cord LUBExpert Accessory...

Страница 10: ...istant provides real time stroke by stroke guidance and status by each step Live in the field task completion report Lube status alarm and overall alarm live in the field Embedded algorithm constantly...

Страница 11: ...harging the Battery The LUBExpert uses an internal NiMH battery The battery charger connects to a socket on the bottom side of the Instrument near the headphone jack The charging time is typically 6 h...

Страница 12: ...and a loading message appears on the screen If you do not see this message your battery may be flat see above for battery charging instructions To turn LUBExpert OFF Push the Power Button on the bott...

Страница 13: ...et started let s make sure you re working with the latest tools SDT takes customer feedback seriously and we continuously improve UAS3 and LUBExpert to ensure the best experience possible It is theref...

Страница 14: ...rease Gun Management If you haven t already launched UAS3 software do so now Then select Options from the main menu and then System Settings The System Settings dialogue box appears with several selec...

Страница 15: ...Note This field amount of grease per stroke was moved from the LUBRICANTS tab to the GREASE GUNS tab When done left click on ADD You can sort your list by selecting any grease gun and moving it UP or...

Страница 16: ...t Mode select Options from the main menu and then System Settings The System Settings dialogue box appears with several selector tabs oriented horizontally across the top The active window is bold and...

Страница 17: ...oose SDT2xx as folders for SDT270 and LUBExpert are separate from folders for SDT340 add folder name and Tree Structure name and click on Save To view details of selected folder click on Info To Delet...

Страница 18: ...Tree Structure select it from the list and click on Open To rename an existing Tree Structure select it from the list and click on Edit To rename an existing Data Folder click on the Edit button and...

Страница 19: ...lower level sub Node of the database or Node level you selected 7 2 2 Add Measurement Tree Nodes The last node in the tree up to seven is always used as the measurement node Measurement nodes describ...

Страница 20: ...t to collect both Dynamic and Static data simultaneously 7 2 4 Setting Data Collection Interval Acquisition Time and Temperature Emissivity Setting the interval of data collection For both LUBEsense1...

Страница 21: ...our fingertips In the field Bearing you must assign bearing data to the lube point so all the necessary and automatic settings are then filled by UAS3 In field choose the drop down menu where you will...

Страница 22: ...ted grease pump output This quantity is used as a safety point only in case of Suspected Bearing Failure status and to provide automatic recommendation to Shorten Interval that you have selected Based...

Страница 23: ...d asset and go with it when workorders are transferred to the LUBExpert instrument No further settings need to be done nor can be done in LUBExpert once in the field This enables your grease technicia...

Страница 24: ...survey Type it and click Save The asset is added to the New Work Order Survey Operators may choose to add assets one at a time or a bulk addition is possible It is also possible to perform this actio...

Страница 25: ...ols and Lubricants with you in the right quantities For that purpose UAS3 offers you a THINGS YOU NEED report containing a SHOPPING LIST This report provides a summary of grease guns and grease types...

Страница 26: ...up the red dots to avoid damaging the cable s connector pins Gently push the connector into the input The LUBEsense1 probe is identified as LUBEsense1 on the LUBExpert display LUBEsense1 is delivered...

Страница 27: ...a relatively big WORK ORDER to finish today but for any reason you were not able to complete it shortage of time asset was not in operation no available tools and or materials you will download today...

Страница 28: ...and if yes what is the threshold In case you have multiple alarms LUBExpert will display lowest tightest one that will trigger your decision to apply grease or After pressing ENTER you are instructed...

Страница 29: ...screen that offers you all choices In case there is an alarm assigned but not triggered you are informed that Lubrication is not needed You have an option to accept the recommendation done by alarm se...

Страница 30: ...ons status at each step based on analysis of signal development Once started GUIDED MODE leads you through with very precise instruction and you must follow the process through to the end Once you cho...

Страница 31: ...ng or line blockage abort the process at any time by pressing F1 and add Defective Fitting Line message or other appropriate message Press F1 Press M and select the message Press Enter After adding gr...

Страница 32: ...ch following step until final screen At this point you need to press ENTER and continue to the next asset in your task In case you decide to perform Lubrication in FREE MODE press F3 and following scr...

Страница 33: ...CAN NOT continue the grease replenishment tasks until you have inserted the grease quantity to LUBExpert Continue the process carefully watching signal development Once you decide to STOP press the SA...

Страница 34: ...screen will be alarm status Alarm ICON means that an alarm is assigned When the Alarm ICON has a cross through it this indicates that no alarm was triggered An uncrossed Alarm ICON means that an alar...

Страница 35: ...data TWF FFT while performing your lubrication task through LUBExpert procedures You can create your measurement node in two ways 1 You can create both Dynamic and Static settings in your measurement...

Страница 36: ...to offer you a choice not to collect dynamic data if you decide so When transferred to your instrument and selected you are ready to start If Dynamic measurement is chosen your SDT270DU LUBExpert will...

Страница 37: ...t the details To confirm press Enter Next position in your work order survey is Static data measurement of the same asset Since data has been collected and lubrication task performed this position is...

Страница 38: ...ed by defined thresholds and alarms will be fully functional during field work During your lubrication process all messages will be precisely time stamped and marked as ones automatically added or one...

Страница 39: ...ble article code SICABUSBAUSBBM From the Device menu choose SDT270 LUBExpert and the Download from SDT270 LUBExpert to PC Verify the SDT270 LUBExpert is connected and ready then select Transfer A mess...

Страница 40: ...lso available in the download section of www sdtultrasound com There are two different dashboards within UAS3 one for LUBEsense1 sensor only and another one for all other sensors Dashboard for LUBESen...

Страница 41: ...into focus UAS3 uses four powerful widgets that report in a single view operational and condition changes to your assets The 4 Widgets include moving clockwise from top left The Measurement Matrix Th...

Страница 42: ...ON and SHORTEN INTERVAL GREEN oil drop icon represents LUBRICATION SUCCESS Lube status of the asset is indicated by an oil drop icon in one of the mentioned colors Regarding priority RED ORANGE GREEN...

Страница 43: ...an alarm assigned you can see automatically added message in initial readings In first two cases that message tells me that lubrication was needed In first case lubrication was performed and successfu...

Страница 44: ...al one in each and every of your lubrication processes That line is live as live as your asset From the behavior of your trend line you can conclude the right alarm level and also have a great input a...

Страница 45: ...rication process was performed through FREE MODE each reading will be displayed first reading as INITIAL READING all following readings as FREE MODE and final reading as Lube Alarm Level as an example...

Страница 46: ...shortening the interval when operator visits this asset and takes readings In this lubrication process an initial reading of 59 dB V RMS triggered WARNING alarm and lubrication was performed Final re...

Страница 47: ...ion in FREE MODE is no different than one achieved through GUIDED MODE still mark F is added so it can be differentiated how the process was done It helps in understanding cases by case if needed Here...

Страница 48: ...ffers all data as described before 11 4 Consumption Reports The LUBExpert integration in UAS3 includes two new reports dedicated to lubrication features The first concerns the cumulative lubricant con...

Страница 49: ...e Selected Date Range check box and then choosing the period using the two drop down buttons Finally the last choice is to generate the report by clicking the View Report button or to export the data...

Страница 50: ...lter is case sensitive As for the Tree structures two shortcut buttons enable to select and unselect all If desired the report may cover a specific date range by ticking the Selected Date Range check...

Страница 51: ...LUBExpert User Manual 51 52 Notes...

Страница 52: ...LUBExpert User Manual 52 52 04 CGI 2 12 2020 UAS3 LUBExpert Dynamic 03 CGI 09 03 2020 Original version CMA Revision Writer Nature of modification Approved...

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