1
ZAA2300
Versions
ZAA2300, ZAA2300.F, ZA2300.FF
ZAA2300.H, ZAA2300.FH, ZA2300.FFH
Automatic
Film Applicator
Instruction Manual
Страница 1: ...1 ZAA2300 Versions ZAA2300 ZAA2300 F ZA2300 FF ZAA2300 H ZAA2300 FH ZA2300 FFH Automatic Film Applicator Instruction Manual ...
Страница 2: ...y Proceq SA Ringstrasse 2 CH 8603 Schwerzenbach Switzerland Classification Manual Revision History Rev Date Author Comments 2 8 Feb 1 2021 PEGG Initial document merged from ZAA 2300_v2 5_de_neue Version_ab SN 511002300 and ZAA 2300_heizbare_v1 0_de_neue Version_ab SN 000 2 9 Sep 17 2021 PEGG Release Candidate 3 0 Sep 21 2021 PEGG Released Document ...
Страница 3: ... assembly 15 4 1 1 ZAA2300 15 4 1 2 ZAA2300 H 16 4 2 Disassembly 19 4 2 1 ZAA2300 19 4 2 2 ZAA2300 H 19 4 3 Switching on 20 4 4 Switching off 20 5 Operation Film Application 21 5 1 Preparation 21 5 2 Application with wire bar or profile rod 21 5 2 1 ACC1348 fixing unit for profile rods and wire bar 23 5 3 Application with gap applicator 24 6 Turning the glass plate 27 7 Heating application 28 7 1 ...
Страница 4: ... resulting from any errors The manufacturer will be grateful at any time for suggestions proposals for improvement and references to errors Damages during carriage On receipt of the goods check for any visible damages on the packaging If it is undamaged you may sign the receipt of the goods If you do suspect by visual inspection that damage has occurred make a note of the visible damage on the del...
Страница 5: ... the application heatable application together with heating plates only power cables with correspondingly increased temperature resistance 155 C may be used as supply cable Only use the power cable provided by the manufacturer Never touch the hot plate always wait until the heating plate has cooled Only coating materials or products with a flash point 250 C can be applied Materials with a combusti...
Страница 6: ...zed agent failure to comply voids warranty Proceq SA refuses all warranty and liability claims for damages caused by usage of the ZAA 2300 in combination with non original accessories or accessories from 3rd party suppliers All local safety regulations apply for the operation of the ZAA 2300 The following warning symbols can be seen on the device Danger of hand injury Hands can be bruised or other...
Страница 7: ...hout tool Adjustable application area with adjustable start and stop positions Also suitable for use with different applicators up to the maximum outer width of 300 mm 11 81 profile rods and wire bar applicators with a minimum length of 340 mm 13 39 and a maximum diameter of 13 5 mm 0 53 in the support area Also suitable for thick substrates up to 11 mm 0 43 Optional precision vacuumplate for fixi...
Страница 8: ... µm Up to 90 of the gap height For the selection of the appropriate gap height please also consider that the dry film thickness can be less than the wet film thickness This is depending on the weight content of solids Various applicators with variable an fix gap heights are available as accessories 2 3 Versions The ZAA2300 is available in various configurations 3 different speeds with or without h...
Страница 9: ...anufacturer Instruction manual 2 5 Accessories for all ZAA2300 Description ACC121 ACC211 Precision vacuumplates with a series of holes of 1 mm 0 04 Precision vacuumplates with a series of holes of 0 5 mm 0 02 ACC039 ACC122 Vacuum pumps with hose 230 V Vacuum pumps with hose 115 V ACC378 ACC586 Profile rod Wire bar film width approx 320 mm 12 6 total length 405 mm 15 94 with 1 wet film thickness ac...
Страница 10: ...In combination to the ACC1576 modification set Heatable Application either a heatable precision vacuum plate or a heating plate can be selected All available options are listed below Precision vacuumplates heatable up to 150 C ACC1505 230V ACC1505 115V ACC1509 230V ACC1509 115V with holes of 1 mm 0 04 230 V with holes of 1 mm 0 04 115 V with holes of 0 5 mm 0 02 230 V with holes of 0 5 mm 0 02 115...
Страница 11: ...ZAA2300 ManualZAA2300 Manual 23 September 2021 Copyright 2021 PROCEQ SA 11 3 Device overview 3 1 ZAA2300 4 8 10 2 12 7 1 5 3 11 9 13 15 14 16 17 18 19 ...
Страница 12: ...and lowering device for weight 7 7 Weight 8 Swivelling holders for fixing the base plate 9 Holding device for wire bars and profile rods 10 Levelling feet 11 Knurled screw 12 Fixing screw of the holding device 13 FWD STOP REV button 14 SPEED buttons 15 Operation light POWER 16 Main switch 17 Power supply 100 V 240 V 50 Hz 60 Hz 18 Delay action fuse 0 8 A 250 V 19 Drawing unit ...
Страница 13: ...ZAA2300 ManualZAA2300 Manual 23 September 2021 Copyright 2021 PROCEQ SA 13 3 2 ZAA2300 H ...
Страница 14: ...he base plate 9 Holding device for wire bars and profile rods 10 Levelling feet 11 Knurled screw 12 Fixing screw of the holding device 13 FWD STOP REV button 14 SPEED buttons 15 Operation light POWER 16 Main switch 17 Power supply 100 V 240 V 50 Hz 60 Hz 18 Delay action fuse 0 8 A 250 V 19 Isolation plate 20 Back heating plate holder 21 Front heating plate holder 22 Drawing unit 23 Temperature con...
Страница 15: ...k rubber feet are mounted 3 Open the clamping device 5 by pressing the release lever 4 and the clamping grip 3 together until you hear a click then tilt the clamping grip 3 backwards The clamping device 5 can be moved to the back at the same time 4 Open both swivelling holders 8 5 Place the glass plate into the device with the required surface up Use the printing blanket when working with a wire b...
Страница 16: ...it level To do so place the spirit level and adjust the levelling feet 10 until the ZAA 2300 is levelled perfectly The glass plate must be firmly in place 10 4 1 2 ZAA2300 H Before the first use the apparatus has to be assembled 1 Place the device on a solid even surface at its intended location Loosen the start stop 1 2 Open the clamping device 5 by pressing the release lever 4 and the clamping g...
Страница 17: ...rward facing first one side of the weight then the other as shown below 5 Rotate the weight 7 so that the black rubber part faces down then fix it with the two knurled screws 11 6 Connect the ACC754 Temperature Controller as described in the separate instruction manual 7 Level the apparatus using the included spirit level To do so place the spirit level and adjust the levelling feet 10 until the Z...
Страница 18: ... PROCEQ SA 18 To protect persons and the apparatus proper care must be taken when lifting or carrying it It is recommended to hold and carry the ZAA 2300 on both sides of the housing Always remove the glass plate heating plate before lifting or tilting the device ...
Страница 19: ...oth swivelling holders 8 5 Slide the clamping device 5 the drawing unit 19 and both stops 1 2 to the middle of the device 6 Only transport the device in its original packaging Disassembled device before and after transport 4 2 2 ZAA2300 H To prevent transport damage the weight 7 and the glass plate heating plate have to be removed 1 Loosen and remove the knurled screw 11 to remove the weight 7 Fir...
Страница 20: ...pplied power cable 17 Turn the FWD STOP REV button 13 to the STOP position Switch on the main switch 16 at the back of the apparatus The operation light 15 glows green the device is ready to use Switch off the device after the last application at the main switch 16 The operation light 15 extinguishes the device is off 4 4 Switching off Switch off the device after the last application at the main s...
Страница 21: ...inting blanket side of the glass plate For other applicators use the glass plate with the glass surface up see chapter 6 Turning the glass plate on page 27 Depending on the coating material used the test may only be carried out in a ventilated environment Heating of substances can lead to risk of explosion implosion or the release of toxic or flammable gases If heating of a product can lead to the...
Страница 22: ... the drawing unit 19 22 and fasten it with the screw Hint If the substrate is too small to use the clamping device 5 use a piece of adhesive tape to fix it Adjust the end stop 2 as follows Loosen the screw of the end stop 2 Position the end stop 2 behind the desired drawing area and lock it with the screw Adjust the FWD STOP REV button 13 to REV backward position and let the drawing unit 22 move t...
Страница 23: ...ion Remove and clean the applicator rod Move the drawing unit 19 22 back to the initial position by turning the FWD STOP REV button 13 to the REV backwards position Remove your substrate If the device is not needed anymore switch it off with the main switch 16 Should the wire bar or profile rod rotate during application then use the optional ACC1348 fixing unit for profile rods and wire bar applic...
Страница 24: ...ion of the application area Lower the weight 7 to the bottom position Move the drawing unit 22 to the gap applicator Open the clamping device 5 and loosen the screw of the start stop 1 Move the start stop 1 directly behind the weight 7 and refasten it with the screw Fix the substrate with the clamping device 5 by pulling on the clamping grip 3 Hint If the substrate is too small to use the clamping...
Страница 25: ...ton 13 to the FWD forward position Move the drawing unit 19 22 back to the starting position by turning the FWD STOP REV button 13 to the REV backward position Remove and clean the gap applicator Remove your substrate If the unit is not needed anymore switch it off with the main switch 16 For substrates between 4 mm and 11 mm thickness use the included weight lifter To install it remove the weight...
Страница 26: ...ZAA2300 ManualZAA2300 Manual 23 September 2021 Copyright 2021 PROCEQ SA 26 ...
Страница 27: ...that the clamping device 5 is released Lift the weight 7 and hinge it into the top position of the holding device 9 open the swiveling holders 8 on both sides Remove the polyester foil Carefully lift the heating plate at its front edge and pull it out of the apparatus Remove the glass plate and carefully place it on the apparatus with the desired side up Secure the glass plate with the swiveling h...
Страница 28: ...CC1576 modification set Heatable Application 20 Heizplattenhalter vorne 21 Heizplattenhalter hinten 22 Seitenteile der Ausziehvorrichtung Heizbare Applikation 23 Klemmvorrichtung Heizbare Applikation 24 Isolationsplatte 25 Ausziehvorrichtung Heizbare Applikation 26 Temperaturregler Anschluss 27 Schlauchanschluss für Vakuum 20 21 22 23 24 25 26 25 ...
Страница 29: ... remove them together with the weight 7 First turn the weight upwards by 90 and in reversed order as at the assembly first take one side of the weight then the other out of the guides Loosen the screws of both side parts 12 and remove the side parts Remove the screw of the adjustable start stop 1 Loosen the screws of the clamping device and remove the clamping device 5 Remove the four rubber feet ...
Страница 30: ...0 Mount the clamping device Heatable Application 23 Refasten the screw of the adjustable start stop 1 Mount the side parts of the drawing unit Heatable Application 22 Insert the isolation plate 24 Mount the back heating plate holder 21 Mount the front heating plate holder 20 ...
Страница 31: ...ng the cable under the clamping device 23 Insert the weight 7 into the guides with the black rubber part facing forward first one side of the weight then the other as shown below Rotate the weight 7 so that the black rubber part faces down then fix it with the two knurled screws 11 Connect the ACC1477 temperature controller as described in the separate instruction manual The application itself is ...
Страница 32: ...and the drawing unit 22 are positioned in the very back of the device and that the clamping device 5 is released Lift the weight 7 and hinge it into the top position of the holding device 9 Carefully lift the heating plate at its front edge and pull it out of the apparatus Insert the glass plate into the device with the required side facing up If using a wire bar or profile rod use the printing bl...
Страница 33: ...ZAA2300 ManualZAA2300 Manual 23 September 2021 Copyright 2021 PROCEQ SA 33 ...
Страница 34: ...culty For cleaning of the apparatus use commercially available cleaning agents such as cleaning agent for glass benzine acetone Do not use strong acids or alkaline liquids For cleaning of the printing blanket use only cleaning agents which do not affect the printing blanket Unsuitable for this purpose are solvents containing ketone such as acetone or nitro cellulose diluents The edge of the printi...
Страница 35: ...ning and the end stop 2 at the very end and move the drawing unit 22 back and forth several times so that the oil gets distributed evenly over the whole length of the rods Insert the required plate 8 3 Replacing the fuse If the apparatus cannot be switched on operation light POWER 15 is not glowing this could be due to a defect fuse You can replace the fuse by yourself by opening the fuse holder 1...
Страница 36: ...er 2021 Copyright 2021 PROCEQ SA 36 8 4 Inspection The instrument should be checked for proper condition by a qualified electrician at an interval of 2 years Alternatively this test may also be performed by Proceq SA or an authorized partner ...
Страница 37: ...ng speed 0 99 mm s 0 247 5mm s 0 495 mm s Tolerance of drawing speed 0 90 mm s 1 90 mm s 3 0 225 mm s 1 225 mm s 3 0 450 mm s 1 450 mm s 3 Resolution of drawing speed 1 mm s 2 5 mm s 5 mm s Power supply 100 V 240 V 50 Hz 60 Hz Power consumption 25 VA Fuse T 0 8 A 250 V Standards depending on used accessories ASTM D823 Ambient condition Operating conditions Temperature range Relative humidity Sunli...
Страница 38: ...2300 Manual 23 September 2021 Copyright 2021 PROCEQ SA 38 For safety and liability information please download at www proceq com downloads Subject to change Copyright 2020 by Proceq SA Schwerzenbach All rights reserved ...
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