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Schwank InfraSave Скачать руководство пользователя страница 1

SST / IST SINGLE

-

STAGE I&O Manual

RD: JAN 2020

RL: 2A

SINGLE STAGE

—

SUPPLEMENTARY MANUAL

A GENERAL INFORMATION MANUAL IS INCLUDED IN THE BURNER KIT

SAFETY ALERT

:

Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.

IF YOU SMELL GAS

:

◼

Extinguish any open flame

◼

Do not attempt to light this or any other appliance

◼

Don

’

t touch any electrical switch, or telephone

◼

Immediately call your gas supplier from a neighbor

’

s phone

◼

Follow any and all instruction from your gas supplier

WARNING

FIELD CONVERTIBILITY:

This appliance is field convertible to LP gas.

Only use a kit available from manufacturer.

Follow instructions provided in the kit and

all local and national codes.

Keep this manual in a secure place

.

Record for future reference

:

Model #:

Serial #:

SST SERIES

LOW INTENSITY TUBE TYPE INFRARED HEATER

WITH HIGH EFFICIENCY 24VDC ECM BLOWER

Improper  installation,  adjustment,  alteration,  service  or
maintenance  can  cause  property  damage,  injury  or  death.
Read  the  installation,  operating  and  maintenance  instruc-
tions thoroughly before installing or servicing this heater.

ANSI Z83.20

-

2016

•

CSA 2.34

-

2016

Gas

-

fired tubular low

-

intensity infrared heaters

IST SERIES

superTube Heaters

1
2
3
...
»

Содержание InfraSave

Страница 1: ... from your gas supplier WARNING FIELD CONVERTIBILITY This appliance is field convertible to LP gas Only use a kit available from manufacturer Follow instructions provided in the kit and all local and national codes Keep this manual in a secure place Record for future reference Model Serial SST SERIES LOW INTENSITY TUBE TYPE INFRARED HEATER WITH HIGH EFFICIENCY 24VDC ECM BLOWER Improper installatio...

Страница 2: ...s publication or parts thereof may not be reproduced in any form without prior written con sent from The Manufacturer Unauthorized use or distribution of this publication is strictly pro hibited Schwank Group Schwank and InfraSave brands 5285 Bradco Boulevard Mississauga Ontario L4W 2A6 2 Schwank Way Waynesboro Georgia 30730 Customer Technical Services Phone 877 446 3727 Fax 866 361 0523 e mail cs...

Страница 3: ...GE MODELS ALSO REFER TO THE GENERAL MANUAL INCLUDED FOR THIS SERIES HEATER GENERAL MANUAL TABLE OF CONTENTS TOPIC PAGE IMPORTANT INFORMATION READ FIRST APPLICATION 4 HEATER EXPANSION 5 31 GAS CONNECTION 5 31 VENTING 5 26 START UP SMOKE 5 THERMOSTAT SETTING COMFORT 5 TUBE GLOW 6 CLEARANCE TO COMBUSTIBLES 6 Clearances Figure Table 7 STACKING HEIGHT SIGN 8 1 LABOR REQUIREMENTS 9 2 INSTALLATION IN AIR...

Страница 4: ... in a Class 1 or Class 2 explosive environment nor in a resi dential dwelling If installation of this equipment is in question consult with the local authority having jurisdiction Fire Marshall labor department insurance underwriter or other Revisions to codes and or standards may require revision to equipment and installation proce dures In case of discrepancy the latest codes standards and insta...

Страница 5: ...39 130 000 NG PROPANE 30 31 3 154 40 40 11 197 50 50 7 239 155 000 NG PROPANE 40 40 11 197 50 50 7 239 60 60 3 282 180 000 NG PROPANE 50 50 7 239 60 60 3 282 70 69 11 324 205 000 NG PROPANE 50 50 7 239 60 60 3 282 70 69 11 324 225 000 NG PROPANE 60 60 3 282 70 69 11 324 80 79 7 366 250 000 NG PROPANE 60 60 3 282 70 69 11 324 80 79 7 366 USA Stainless Steel Flexible Gas Connector 130 000 or less JL...

Страница 6: ...ength L center air intake to end 50 49 11 3 4 599 3 4 1523 cm 60 59 7 3 4 715 3 4 1818 cm 70 69 3 3 4 831 3 4 2113 cm 80 78 11 3 4 947 3 4 2407 cm FIGURE 2 HANGER SPACING LENGTH AIR INTAKE TO VENT END POSITION BURNER END HANGER 4 INCHES 10 CM FROM BURNER CONNECTION LOCATE SYSTEM HANGERS NO LESS THAN 6 INCHES 150mm AND NO MORE THAN 24 INCHES 610mm FROM TUBE COUPLING FIGURE 1 HEATER DIMENSIONS REFLE...

Страница 7: ...0 30 TD P3AH ST Aluminized Steel Hot Rolled Steel 130 000 40 TD P4AH ST Aluminized Steel Hot Rolled Steel 130 000 50 TD P3AH ST TD S2HH ST Aluminized Steel Hot Rolled Steel 155 000 40 TD P4AH ST Aluminized Steel Hot Rolled Steel 155 000 50 TD P3AH ST TD S2HH ST Aluminized Steel Hot Rolled Steel 155 000 60 TD P3AH ST TD S3HH ST Aluminized Steel Hot Rolled Steel 180 000 50 TD P3AH ST TD S2HH ST Alum...

Страница 8: ...8 SST IST SINGLE STAGE I O Manual RD JAN 2020 RL 2A FIGURE 3 ...

Страница 9: ...9 SST IST SINGLE STAGE I O Manual RD JAN 2020 RL 2A ...

Страница 10: ...LLER ACTION RE QUIRED REMOVE DISCARD TURBULATOR SECTION NG or LP 50 000 x 20 3 x 2 25 x 36 3 IN 2nd TUBE No action required NG or LP 65 000 x 20 3 x 2 25 x 36 3 IN 2nd TUBE No action required NG or LP 80 000 x 20 3 x 2 25 x 36 3 IN 2nd TUBE No action required NG or LP 115 000 x 30 3 x 2 25 x 36 3 IN 3rd TUBE No action required NG or LP 130 000 x 30 3 x 2 25 x 36 3 IN 3rd TUBE No action required NG...

Страница 11: ...11 SST IST SINGLE STAGE I O Manual RD JAN 2020 RL 2A 3 TURBULATOR LENGTHS LOCATION IN SYSTEM continued FIGURE 6 ...

Страница 12: ...ove grade Twelve inches from flue vent terminal of any heater with input up to 100 000 Btu hr Three feet from flue vent terminal of any heater over 100 000 Btu hr An optional horizontal fresh air intake hood JS 0532 VC is available to bring combustion air to the heater from an outside wall If dropping air duct down from the roof use an approved rain cap for the duct terminal Ensure adequate cleara...

Страница 13: ... the structure above the level of the heater s Consult your local code and ANSI Z223 1 latest edition for all venting requirements and practices Canada It is required that the heater s be electrically interlocked to dedicated exhaust fan s by means of an Air Proving Switch Exhaust fan s must be sized to create 300 cfm 8 5 cu m min exhaust for every 100 000 Btuh 30 kW or any fraction thereof of tot...

Страница 14: ... for vertical vent two heaters may be vented through an approved common 4 x 4 x 6 Vent Tee 10 x 10 x 15 cm supplied by the manufacturer or by using approved com ponents as indicated in local codes Vent pipe from each heater is not required to be equidis tant to the vent Tee but must comply with local code requirements A common thermostat or ON OFF switch must control the two commonly vented heater...

Страница 15: ... will expand and contract as it heats and cools Configuration of the vent must allow for heater expansion VERTICAL VENT Orientation of the vent at 90 to heater will allow for heater expansion and contraction HORIZONTAL VENT See FIG 6 Wall Thimble or flashing at wall that allows movement of the vent through the opening Do not seal the vent to the thimble or flashing with caulking OR Offset vent wit...

Страница 16: ...d and supported without any dips or sags and shall slope upward toward the vent or chimney at least 1 4 in ft 20 mm m Use a certified termination cap as supplied by the manufacturer of the vent When vent and combustion air are taken through the roof the exhaust vent should always terminate higher than the combustion air intake to prevent recycling the products of combus tion back into the heater T...

Страница 17: ...als from deg radation by flue gases Install termination cap a minimum of 18 inches 45 cm from the outside wall to the inside edge of terminal opening to alleviate back pressure caused by turbulent wind conditions See Fig 8 This also ensures flue gases are directed away from the structure to protect building mate rials from degradation by the exhausted flue gases At most two 90 elbows can be instal...

Страница 18: ... or door that opens or gravity air inlet to a building Less than 4 ft 1219 mm horizontal clearance from gas and electric meters regulators and relief equipment CANADA specific horizontal vent requirements A horizontal vent will not terminate Within 6 ft 1830 mm of a mechanical air supply inlet to any building Above a gas utility meter and regulator assembly within 3 ft 915 mm horizontally of the v...

Страница 19: ... second pre purge and 45 second post purge of the system To maintain function of the post purge feature any Ther mostat control must be installed in the thermostat circuit from the terminal block TR TW A line voltage Thermostat or an ON OFF control switch installed in the 120VAC power supply will disable the post purge feature A maximum night set back of 9 F 5 C is recommended for optimum economy ...

Страница 20: ...20 SST IST SINGLE STAGE I O Manual RD JAN 2020 RL 2A 8A SST S IST S WIRING DIAGRAM 24V OR 120 VOLT THERMOSTAT OPERATION SINGLE HEATER PER THERMOSTAT Multiple Heaters per Thermostat next page ...

Страница 21: ...21 SST IST SINGLE STAGE I O Manual RD JAN 2020 RL 2A 8B MULTIPLE TUBE HEATERS per COMMON THERMOSTAT ...

Страница 22: ... hour auto reset recovery from lockout requires a manual reset by either resetting the thermostat or removing 24 volts for a period of 5 seconds Flame Failure Re cycle If the established flame signal is lost while the burner is operating the control will go to recycle mode The HV spark will be energized for a trial ignition period in an attempt to relight the burner If the burner does not light th...

Страница 23: ...n nections should be made with UL approved 105ºC rated 18 gauge stranded 054 thick in sulated wire Refer to wire diagram page 35 when connecting the Series 35 61 to other com ponents in the burner CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improp er and dangerous operation A functional check out of a replacement control is recommended PROPER ELE...

Страница 24: ...manual is in 8 5 x 11 booklet format pages folded in half then use these bars IF this manual is printed 8 5 x 11 full page format use these bars OR AD SERVICE CHECKS Flame current passes through the flame from the sensor to ground The minimum flame cur rent necessary to keep the system from lock out is 0 7 microamps To measure flame cur rent connect an analog DC microammeter to the FC FC terminals...

Страница 25: ...al W C Bad control check LED for steady on 3 Pressure switch input okay but no Trial for Ignition after purge delay A Miswired check PSW terminal voltage 24Vac 10 B Flame sense problem existing flame check LED 2 flashes C Bad control check line voltage between L1 IND 4 Valve on no spark A Shorted electrode B Open HV cable C Bad control 5 Spark on no valve A Valve coil open B Open valve wire C Bad ...

Страница 26: ... FOR OBSTRUCTION IN THE AIR INTAKE REPLACE DEFECTIVE BLOWER CHECK DSI CONTROL FUSE FOR CONTINUITY VISIBLY CHECK IF IGNITER IS SHORTING OUT CHECK GROUND WIRING REMOVE AND INSPECT IGNITER AND LEAD CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR OVERHEATING IF YES TAKE PROTECTIVE ACTION TO SHIELD CABLE AND BOOT FROM EXCESSIVE TEMPERA TURE REPLACE ANY DEFECTIVE COMPONENT CHECK CERAMIC INSULAT...

Страница 27: ...E AS A POOR GROUND COULD RE SULT IN ERRATIC BEHAVIOUR AND NUISANCE SHUTDOWNS EVEN THOUGH OPERATION IS NOR MAL AT THE TIME OF CHECKOUT CHECK FOR EXCESSIVE HEAT AT SENSOR INSU LATOR AS TEMPERATURES ABOVE 1000 F 538 C CAUSES SHORT TO GROUND CHECK FLAME SIGNAL IN SERIES WITH THE CHECK TEMPERATURE CONTROLLER CHECK FOR FAULTY WIRING REMOVE GAS VALVE LEAD AT CONTROL IF VALVE CLOSES RECHECK THE TEMPERATUR...

Страница 28: ...IOR TO SHIPMENT HOW EVER THIS APPLIANCE IS NOT PLUG PLAY IT REQUIRES COMMISSIONING AND FIELD ADJUSTMENT SPECIFICATIONS CONFIRMATION TO ENSURE SAFE AND EFFI CIENT OPERATION TO ENSURE THAT SITE CONDITIONS ARE COMPATIBLE WITH THE HEATER S PERFORMANCE AND TO ALLEVIATE NUISANCE CALL BACKS THE FOLLOWING START UP NEEDS TO BE COMPLETED BY THE QUALIFIED GAS INSTALLER A TECHNICIAN CALLING FOR TECHNICAL SUPP...

Страница 29: ... VOLTAGE READING AT THE IGNITION MODULE VOLTS WHAT IS THE FLAME SIGNAL STRENGTH IN uA FROM SENSOR uA microamps IS HEATER CONTROLLED BY A THERMOSTAT YES NO IS THE THERMOSTAT STRATEGICALY LOCATED YES NO WHAT IS TOTAL LENGTH OF INSTALLED THERMOSTAT WIRE FEET WHAT IS THE GAUGE OF THE THERMOSTAT WIRE GAUGE WHAT IS THE HEATER TUBE LENGTH 10ft per Tube section FEET WHAT IS THE TOTAL LENGTH OF THE VENT ad...

Страница 30: ...as or vice versa Each kit contains the required parts and specific instructions to make the gas conversion Refer to the table below for kit part numbers NOTE All Kits include a Gas Orifice and Valve Conversion Kit with Pressure Regulator Spring and Cap and instructions to convert the gas valve and install the kit Gas Orifice in the Field Conversion Kit USA 0 to 2 000 ft Canada 0 to 4 500 ft Refer ...

Страница 31: ...alled orifice for this appliance is approved for altitudes zero to 2000 feet above sea level Canada The factory installed orifice for this appliance is approved for altitudes zero to 4500 feet above sea level 14 A ORIFICE CONVERSION Altitude Restrictions this Model 1 Do not install at altitudes greater than 8 500 ft 2 Restrict the length of any model to the shortest tube length at altitudes greate...

Страница 32: ...1 DM JS 0732 DM JS 0732 DM JS 0732 DM JS 0734 DM JS 0734 DM JS 0736 DM JS 0736 DM 130 NG B A A 2 4 4 7 7 JS 07B0 DM JS 07A0 DM JS 07A0 DM JS 0702 DM JS 0704 DM JS 0704 DM JS 0707 DM JS 0707 DM 130 PROPANE 30 31 31 31 32 32 33 33 JS 0730 DM JS 0731 DM JS 0731 DM JS 0731 DM JS 0732 DM JS 0732 DM JS 0733 DM JS 0733 DM 155 NG G F F F D B B 1 JS 07G0 DM JS 07F0 DM JS 07F0 DM JS 07F0 DM JS 07D0 DM JS 07...

Страница 33: ...y heater 1 Number Size Propane JS 0730 DM Gas orifice low intensity heater 30 Number Size 155 NG JS 070G DM Gas orifice low intensity heater G Letter Size Propane JS 0726 DM Gas orifice low intensity heater 26 Number Size 180 NG JS 070M DM Gas orifice low intensity heater M Letter Size Propane JS 0721 DM Gas orifice low intensity heater 21 Number Size 205 NG JS 070R DM Gas orifice low intensity he...

Страница 34: ...oving Switch 1 40 WC 115 NG Propane JS 0575 YY Air proving Switch 0 65 WC 130 to 205 NG Propane JS 0575 UL Air proving Switch 0 70 WC 225 250 NG Propane JS 0576 XY Air proving Switch 1 15 WC 17 GAS TRAIN PIPING ALL 1 2 x Pipe Nipples Union and Elbow 18 GAS VALVE SINGLE STAGE 50 to 155 NG JL 0701 AA Valve gas comb 3 5 WC 24VAC VR8 NG 50 to 155 Propane JL 0703 AA Valve gas comb 10 WC 24VAC VR8 LP 18...

Страница 35: ...minized Steel ALL JA 0516 SW 4 swaged tube coupler torctite 43 REFLECTOR STRAIGHT JS 0502 ST SST Single Tube Reflector x 120 U TUBE FUTURE U Tube Double Wide Reflector x 120 Length U TUBE FUTURE U Tube Double Wide Reflector x 60 Length 44 PLATE HANGER BURNER END ONLY ALL Burner End ONLY JS 0505 PH SST Single Tube Plate Hanger Burner End 45 WIRE HANGER TUBE REFLECTOR STRAIGHT JS 0505 ST SST Wire Ha...

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