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Schulte FM-115, Руководство оператора

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MAINTENANCE

FM-115   07/15

Maintenance Section 5-4

© 2015 Alamo Group Inc.

MAINTENANCE

LUBRICATION

Gearboxes

IMPORTANT:

 Remember to check oil level in all

gearboxes

Replace oil in gearboxes after the first 50 hours of
operation then yearly. Check gearbox oil level frequently.
Steady loss of oil will indicate damaged seals, which
should be replaced immediately to prevent ruining the
gearbox.

Procedure for refilling the rear parallel shaft gearbox:

•

Park unit on level surface

•

Remove the drain plug and drain out oil.

•

Reinstall drain plug

•

Remove the vent plug and the level plug.

•

Refill the gearbox until oil runs out the level plug hole.

•

Reinstall the vent plug and level plug.

•

Dispose of old oil in accordance with local regulations.

Use of an oil/grease pump to suck oil out of the bottom of
the gearbox case is recommended to minimize spilled oil
and to provide for more complete removal of old oil.

The vent, drain and level plugs will be located as illustrated
below.

Gear case oil should meet the following specifications:

API Service Classifications GL 5

Military Specification MIL L 2105C

Содержание FM-115

Страница 1: ...n Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 4066 Web www schulte ca FRONT MOUNT 3PT HITCH This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Страница 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Страница 3: ...y decals are in good condition replace if necessary ____Check that gearboxes have been filled with oil ____Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for SCHULTE FM 115 FRONT MOUNT 3PT HITCH FRAME ____Mounting and removal from tractor ____Operation ____Adjustments ____Lubrication ____Maintenance ____Operator s safety precautions ____User s responsibility and warran...

Страница 4: ......

Страница 5: ...ont Mount Frame 3 4 Bolting the Frame to the Tractor Mounting Bracket 3 4 Installing the Hitch Plate 3 5 Installing the Cross Bolts 3 7 Drive Package Installation 3 7 Assembling Completed Frame to Tractor 3 8 Installing the Rear Tractor Drive Shaft 3 9 Connecting the Hydraulics and Checking Clearances 3 10 Initial Set up for Schulte SDX 102 and RDX 102 Snow Blowers 3 10 Initial Set up for Schulte ...

Страница 6: ...BLOWER OR PLOW 4 14 PTO RPM Ground Speed 4 15 Transporting the Tractor and Front Mounted Snow Blower 4 16 Transporting on Public Roadways 4 16 Hauling the Tractor and Implement 4 19 MAINTENANCE SECTION 5 1 GENERAL MAINTENANCE 5 2 Nuts And Bolts 5 2 Shear Bolt 5 3 HYDRAULICS 5 3 LUBRICATION 5 4 Gearboxes 5 4 Drive Shafts 5 5 Bearings 5 5 Steady Block 5 5 Frame 5 6 Grease Specification 5 6 Lubricati...

Страница 7: ...Safety Section 1 1 2015 Alamo Group Inc SAFETY SECTION ...

Страница 8: ...are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not a...

Страница 9: ...ever crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 Never operate the Tractor or Implement until you have read and completely understand this Manual...

Страница 10: ...tor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others SG 25 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s abil...

Страница 11: ... the Implement to contact obstacles Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death SG 33 DO NOT operate this Implement on...

Страница 12: ... of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor op...

Страница 13: ...ituation is extremely hazardous and could result in serious injury or even death Inspect the work area for such objects before snow blowing Remove any like object from the site Never allow the auger to contact such items SSB 3 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 Do not exceed the rated PTO speed f...

Страница 14: ...ne with anyone in the immediate area Stop Snow Blowing if anyone is within 200 feet of Snow Blower SSB 11 Do not operate Snow Blower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Snow Blower to determine the source of the vibration If blades are missing or damaged replace them immediately Do not operate the Snow Blower until the blades have been replaced and the Bl...

Страница 15: ...SAFETY INSTRUCTIONS AND PRACTICES DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equ...

Страница 16: ...nsporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Front mounted implements move the center of gravity to the front and remove weight from the rear wheels Make certain by adding ballast that at least 20 of the tractor s weight is on the rear wheels to prevent tipping loss of steering control or Tractor tip over Slow down on ro...

Страница 17: ... increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maxi...

Страница 18: ...peed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turn ing over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only transport the Power Unit and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operat...

Страница 19: ...G 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running SG 20 Periodically inspect all moving parts for...

Страница 20: ...omy and safety SPSI 2 SEE YOUR SCHULTE DEALER Never leave the Power Unit and Implement unattended while the Implement is in the lifted position Accidental operation of the lifting lever or a hydraulic failure may cause a sudden drop of the unit with possible injury or death by crushing Fully lower the Implement to ground level to disconnect the Implement or to perform service Do not put hands or f...

Страница 21: ...omponents resulting in property damage and or serious bodily injuries SSB 19 CONCLUDING SAFETY INSTRUCTIONS AND PRACTICES All Safety Shields Guards and other Protective Safety devices should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components NEVER REMOVE PROTECTIVE SHIELDS AND GUARDS NEVER MODIFY OR CUT ...

Страница 22: ... DANGER Guard Missing 9 226 514 2 CAUTION Cross Bolt Installation 10 226 515 1 CAUTION Drawbar Pin Bushing Installation 11 226 517 2 LOGO FM 115 Logo NOTE Decals are only applicable with the Drive Package NOTE Schulte supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Schulte cares about the safety of its customer...

Страница 23: ...SAFETY FM 115 07 15 Safety Section 1 17 2015 Alamo Group Inc SAFETY DECAL DESCRIPTION ...

Страница 24: ...SAFETY FM 115 07 15 Safety Section 1 18 2015 Alamo Group Inc SAFETY ...

Страница 25: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befor...

Страница 26: ......

Страница 27: ...Introduction Section 2 1 2015 Alamo Group Inc INTRODUCTION SECTION ...

Страница 28: ...nt of the tractor while keeping the rear 3 Point open for a Schulte snow blower The FM 115 with drives is a perfect match for Schulte model SDX or RDX snow blowers The drive line is capable of transferring 115 HP to the snow blower The optional drive package efficiently transfers the 540 RPM power to the front of the tractor The drive line is fully shielded to meet the latest safety standards It i...

Страница 29: ...tional circuit is required if the snow blower has a rotating drum Tractor PTO 540 RPM Lift Capacity Maximum 5000 lbs 1162 KG Adjust ability Fits tractors between 111 1 2 and 164 1 2 measured the front mount plate to the drawbar pin Dimension A on Page 3 2 Nominal Ground Clearance 10 depending on tractor installation Normal Lift Range 18 Approximate Weight 1400 lbs 636 KG Note that front end weight...

Страница 30: ...l number and serial number on the warranty page at the front of the this Operator s Manual Keep this information as part of the permanent maintenance file for the implement The FM 115 Front Mount Frame employs shear bolt to protect the driveline 340 924 The proper shear bolt for this 1 3 8 Z6 Driveline is M10 x 50 Grade 8 8 NOTE Both length and grade are important in this specification For example...

Страница 31: ...Assembly Section 3 1 2015 Alamo Group Inc ASSEMBLY SECTION ...

Страница 32: ...tor specific mounting frame Measuring your Tractor and Setting the Frame Length Set the tractor drawbar length Set dimension B to 14 Measure the length of your tractor Measure dimension A from the frame mounting plate where it contacts the tractor to the center of the hitch pin Record this dimension Loosen bolts that clamp the inner and outer frames but DO NOT REMOVE THEM so that the frames can sl...

Страница 33: ...ASSEMBLY FM 115 07 15 Assembly Section 3 3 2015 Alamo Group Inc ASSEMBLY Dimension C is measured from the front cap on the forward frame tubes C 1 to the back of the rear frame bolt plates C 2 ...

Страница 34: ...me until the distance between the forward lift pivot point and the ground dimension E is between 17 and 22 This height will be dependent on available clearance between the tractor and the frame Allow room for the tractor s front axle to pivot When the back end of the frame is raised to connect to the drawbar clearance to tractor components may be reduced Distances for dimension E greater than 22 m...

Страница 35: ...the frame secured to the mounting bracket lift the center of the frame under the steady bearing using a floor jack Slide the rear frame in or out until the drawbar hole lines up with the hole in the rear plate Insert the correct bushing into the drawbar hole to match the category of drawbar and install the Hitch Plate ...

Страница 36: ...ure the Hitch Plate using the two 3 4 x 4 1 4 UL pins provided Ensure the slot spacer bolts are in place at the front of the machine Tighten the 16 pieces of 1 2 x 4 3 4 bolts to clamp the front and rear frames together Remove the frame from the machine and back the tractor off ...

Страница 37: ... a support or hydraulic hose clamp drill a new hole through both tubes as close as will not interfere When drilling near hydraulic hoses be sure to protect the hose by sliding a piece of metal between the hose and tube If a hose is damaged in this process contact Schulte Service Department for assistance and replacement parts Drive Package Installation Guard Tube Installation With the frame length...

Страница 38: ...ont of the machine use Loctite 242 and tighten the bearing set screw to the shaft 9 Reinstall the top of the steady block and grease the joint 10 Replace and secure all shields Front Drive Shaft Installation Separate the two drive shaft halves and apply multipurpose grease to all sides of the sliding members Ensure that the drive shaft yokes and the front shaft spline are free of dirt Apply grease...

Страница 39: ...ne yoke and tractor PTO shaft must be dirt free and greased for attachment The quick disconnect yoke will either use a collar or push pin to release the yoke detents To connect the quick disconnect yoke to the tractor PTO shaft pull back on the collar or depress the push pin and align the grooves and splines of the yoke with those of the PTO shaft Push the drive shaft yoke onto the PTO shaft relea...

Страница 40: ...the Schulte RDX series Initial Set up for Schulte SDX 102 and RDX 102 Snow Blowers On the SDX 102 and RDX 102 snow blowers position the lower 3PT hitch arms so that the lower pins are as close as possible to the snow blower housing When attaching the front mount frame s top link use 24 upper hole position Initial Set up for Schulte SV Plows For the highest lift possible install the three hitch ear...

Страница 41: ...ock pins in order to secure the lower 3PT hitch pins Initially check that the top link has been set to 19 1 4 Pin the top link to the snow blower s 3PT mast Make sure that the distance between the 3PT lower pins and the upper pin point is 24 If using a snowblower adjust the top link so that the snow blower is leaning slightly forward This provides the best cutting angle for the blade and reduces w...

Страница 42: ...rive shaft is made to work properly with Schulte snow blowers if they are properly set up As a precaution carefully raise and lower the snow blower and take measurements in the raised and lowered positions to ensure that the drive shaft remains within its working range Raise and lower the snow blower and check that hydraulic lines do not contact the drive shaft Pre operation Check List Check that ...

Страница 43: ...Operation Section 4 1 2015 Alamo Group Inc OPERATION SECTION ...

Страница 44: ... familiarize instruct and educate the operator on safe implement use Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of the FM 115 and do not necessarily illustrate the FM 115 Some pictures may show shields removed for clarity NEVER OPERATE the implement without all shields and guards in place and in good operational condition The op...

Страница 45: ... Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operat ing ...

Страница 46: ... the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective...

Страница 47: ... Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equi...

Страница 48: ...ctor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat lower the implement set the parking bra...

Страница 49: ...other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in t...

Страница 50: ...g balls are seated securely in the groove of the PTO shaft A drive shaft not attached correctly to the tractor PTO shaft could slip off and result in personal injury and damage to the implement 5 2 Attaching the Front Drive Shaft Separate the two drive shaft halves and apply multipurpose grease to all sides of the sliding members Ensure that drive shaft yokes and splined shafts are dirt free Apply...

Страница 51: ...rate the snow blower and tractor if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and ...

Страница 52: ... daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake...

Страница 53: ...nts if Operator s manual for the Implement and the front mount frame are in the Implement s manual canister All safety decals are in place and legible The SMV sign is in place and is clean and visible There are no cracks or damage to the tractor mounting frame or to hitch components The hydraulic quick disconnects are securely attached There are no leaking or damaged hoses The snow blower discharg...

Страница 54: ...t of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seat...

Страница 55: ...thly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher s...

Страница 56: ...l attention should be paid to foreign debris rough terrain steep slopes passersby and animals in the area Only operate the snow blower or plow in conditions were you have clear visibility in daylight or with adequate artificial lighting Never snow blow in darkness or in conditions where you cannot clearly see at least 100 yards in front and to the sides of the Tractor and Implement Make sure that ...

Страница 57: ...ing snow do not exceed 15 mph Equipment damage loss of control injury or even death may occur Use slow speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided Snow Blowers are capable under adverse conditions of throwing objects for great distances 200 feet or more Do not allow the snow stream to fall on...

Страница 58: ...ways Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use e...

Страница 59: ...ns are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective Make sure that all tractor flashing warning lights headlights and brake taillights are functioning pro...

Страница 60: ...r uneven surfaces This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Imple...

Страница 61: ...n turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds wh...

Страница 62: ...so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional sto...

Страница 63: ...Maintenance Section 5 1 2015 Alamo Group Inc MAINTENANCE SECTION ...

Страница 64: ... Certain bolts should not be over tightened these include all shear bolts Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the AParts section Do not replace lock nuts with nuts and lock washers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based...

Страница 65: ...or wear or leaks Use a piece of cardboard or wood rather than hands to search for suspected leaks Replace if necessary Before applying pressure to the hydraulic system be sure all connections are tight and that the hoses are not damaged Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with y...

Страница 66: ...x Park unit on level surface Remove the drain plug and drain out oil Reinstall drain plug Remove the vent plug and the level plug Refill the gearbox until oil runs out the level plug hole Reinstall the vent plug and level plug Dispose of old oil in accordance with local regulations Use of an oil grease pump to suck oil out of the bottom of the gearbox case is recommended to minimize spilled oil an...

Страница 67: ...ed into the shielding bell Three pumps are required Check that the drive line shielding is not damaged and rotates freely on the driveline Telescoping Tubes Every 8 hours Apply grease to the collar located at the middle of the shaft The grease fitting on this collar will come exposed when the snow blower is down on the ground Occasionally monthly pull the drive shaft halves apart and apply grease ...

Страница 68: ...lubrications instructions related to the snow blower Grease Specification Grease should meet the following recommendations SAE Multi purpose grease SAE Multi purpose grease containing 3 to 5 per cent molybdenum disulfide Below 0 C 32 F use SAE NLGI 0 or 1 Above 0 C 32 F use SAE NLGI 2 Lubrication Chart Grease Schedule Grease should meet the following recommendations SAE Multi purpose grease SAE Mu...

Страница 69: ......

Страница 70: ...12 SV14 Blades and FM115 WARRANTY COVERAGE Structural Warranty is 12 months on all products Coverage includes parts and labor on repair Component and Driveline warranty is 12 months on all products except those in rental application Coverage includes parts and labor on repair For any product in a rental application component and driveline warranty is for 30 days The warranty coverage starts on the...

Страница 71: ...in the repair or replacement of a warrantable part or component EXTENDED COVERAGE FOR NON COMMERCIAL USE Applies to Rotary Cutters only For models XH1500 XH1000 FX1800 and FX1200 Cutters Extended pro rated gearbox warranty extending to sixty 60 months as noted below 1st year full warranty parts and labor 2nd year 75 warranty on replacement gearbox parts only 3rd and 4th year 50 warranty on replace...

Страница 72: ...FM 115 07 15 Part No F115 010C Printed Canada ...

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