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16

Operating instructions

Two-hand control panel

SEPK 02.0 / SEPG 05.3 / SEP 01.0 / 

SEP 01.4 / SEPLC 05.2 / SEP 07.0 / SEP 09.0

EN

If plate carriers, protective caps or similar accessories are used, the 

maximum admissible front plate thickness must be reduced by the plate 

thickness of the accessory.

Mounting the switching elements

The element is placed onto the actuator from the rearside and snapped 

onto the rearside by pressure (Fig. 3). When no accessories are used, 

a maximum of two switching elements can be itted.

If three elements and one/two switching element(s) are required, the 

support must be placed onto the actuator before the elements are 

snapped on.

Fig. 13

Note: 

For emergency stop devices equipped with 1 or 2 swit-

ching elements in combination with carrier 3SB3901-0AB, one 

switching element must be mounted in central position!

5.8  Mounting instructions for the SRB 201ZH safety-monitoring 

module

Mounting: snaps onto standard DIN rails to EN 60715.

Snap the bottom of the enclosure slightly tilted forwards in the DIN rail 

and push up until it latches in position.

Dimensions

All measurements in mm.

Device dimensions (H/W/D):  

100 (120 with plugged-in terminals) × 22.5 × 121 mm

6  Electrical connection

6.1  General information for electrical connection

Required features for the machine control

Required features for the machine control (including safety level)/

connections between the two-hand control panel and the machine 

control: refer to the relevant safety, professional or product standards 

(C-standards), e.g.: 

• DIN EN 692 – Mechanical presses,

• prEN 693 – Hydraulic presses,

• EN 201 – Injection moulding machines for rubber and plastic,

• prEN 1010 – Printing machines and paper processing machines,

• otherwise refer to EN 954-1.

Size and type of the feed and connecting cables

• Cables only may be fed into the two-hand control panel through the 

rear or the bottom.

• Cables must be equipped with water-tight cable glands with strain-

relief feature and protection against buckling.

• Connection of the protective ground wire in two-hand control panels: 

to DIN EN 60204-1, every protective ground wire must be connected 

individually during wiring.

• According to the harmonised standards, no protective ground wire dis-

tribution must be realised through the available ground bolt. For each 

earth bolt, only one protective ground wire connection is authorised.

• If multiple protective ground wires are connected, e.g. by feeding 

multiple cables into the enclosure, a commercially available earth 

terminal with the required number of terminals must be installed in the 

enclosure and connected to the protective ground wire connection 

(one PE terminal for each protective ground wire). The cable length 

for the cable connections must be suficient, in order to provide for 

suficient convenience of handling during itting or possible repairs.

• Inside the enclosure, outward insulated terminals must be provided, if 

the protective ground wire should be "looped through".

• Otherwise refer to EN 60204: electrical equipment of machinery

Safety distance

• For the calculation of the required safety distance between the control 

elements and the hazardous area, the following formula of prEN 999 

shall be applied: 

 

S = K × T (+ C) 

• S = Minimum safety distance in millimetres, measured from the ha-

zardous area to the detection point, the detection line or the protected 

ield

• K = constant in mm per second = (usually) 1,600 mm/s

• T = total response time in seconds; consists of t1 and t2:

• t1 = maximum response time of the safety device between the 

(physical) triggering of the perceptive element (releasing the control 

element) and the time, at which the safety device has switched the 

output signal to the "OFF" state (this information is provided by the 

manufacturer of the "signal processing" module.

• t2 = maximum response time of the machine, i.e. the time required to 

shutdown the machine or to eliminate the risk, after the transmission 

of the output signal of the safety guard (this information is provided by 

the machine builder).

• C = additional distance in mm, based upon the intrusion into the 

hazardous area = 250 mm, however irrelevant for the Elan two-hand 

control panels*.

* If the risk of intrusion of the body or body parts into the hazardous 

area is prevented during the actuation of the two-hand control panel, 

e.g. by adequate covering, C can be equal to 0 mm with an admissib-

le minimum distance for S = 100 mm (quote from EN 999).

6.2  Additions/notes for plastic two-hand control panels of the type 

SEPK02.0...

Assembly of control elements, emergency stop command devices 

and additional signalling and command devices

Only "fully insulated" command and signalling devices must be used.

Size and type of the feed and connecting cables/cable connections

Basically only plastic cable glands with suficient strain-relief for the 

cable may be used.

Grounding for SEPK02.0... without stand

In case of normal wall-mounting, SEPK02.0... is fully insulated and 

therefore does not require any protective ground wire connection.

Stand assembly/grounding

If the SEPK02.0... is itted onto an Elan stand of the STP..., STPSK..., 

FES..., FBES... type or other versions of stands (e.g. selfmade solu-

tions), no "conducting" connections may be created inside the panel. 

The grounding bolts on the ZPL-1 intermediate plate must be removed 

by the user. The stand must be individually grounded by the user, if the 

cable is fed through the stand tube. On request, the ZPL-1 intermediate 

plate can be realised without grounding bolt in factory without additional 

charges (= ZPLK-1) (default, when the panel and the stand are supplied 

by Elan in itted condition). If the connecting cables are not fed through 

the stand tube, the individual protective ground wire connection on the 

stand can be omitted.

Содержание SEP 01.0

Страница 1: ...uctions for two hand control panels 12 5 2 General mounting instructions for control elements 12 5 3 Mounting instructions for ADP type control elements ordering sufix E1 or E2 and ADRR40 type emergency stop command devices 13 5 4 Mounting instructions for EDRR EFR and KDRR EFR type emergency stop command devices 13 5 5 Mounting instructions for EDR type emergency stop command devices 13 5 6 Mount...

Страница 2: ... excluded The relevant requirements of the standard EN 13850 must be observed 1 7 Exclusion of liability We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with this operating instructions manual The manufacturer shall accept no liability for damages resul ting from the use of unauthorised spare parts or accessories For safety reasons i...

Страница 3: ...and device heads Elan or Elan Siemens 3 Diameter of the command device heads Elan or Siemens 4 Diameter of the command device heads Elan L no command device mounted empty enclosure with 3 mounting hole Ø 22 3 mm S Special version with the following special orde ring code 0 Command devices Elan 1 Command devices Siemens 22 Mounting hole 22 3 mm 30 Mounting hole 30 5 mm 95 NC and NO contact of the m...

Страница 4: ...mm additional moun ting holes sealed with round blanking plugs Not all component variants which are possible according to this order code are available SEP 09 0 No Option Description 1 Diameter of the command device heads Elan 3 Diameter of the command device heads Elan or Elan Siemens L no command device mounted empty enclosure with 3 mounting hole Ø 22 3 mm S Special version with the following s...

Страница 5: ...vice red colour mounting diameter 22 3 mm head diameter 40 mm in combination with 3SB3400OB 3SB3400OC switching elements 1 NO 1 NC or 3SB3400 OD 3SB3400 OE 2 NO 2 NC in separated form 2 9 Ordering code operating push buttons Siemens 3SB3000 1GA11 No Option Description black mounting diameter 22 3 mm head diameter 40 mm in combination with 3SB3400OB 3SB3400OC switching elements 1 NO 1 NC or 3SB3400...

Страница 6: ...re range 25 C 75 C 3 4 Technical data contact elements for EDP Standards EN IEC 60947 5 1 EN IEC 60947 1 EN 50274 BGV A2 DIN 50015 DIN 50016 DIN 50005 VDE 0106 VBG 4 Nominal insulation voltage 400 VAC 450 VDC 1 pole versions 500 VAC 600 VAC Electronic control circuits 5 V 3 2 mA Insulation group 4 kV 3 Test voltage 2 500 VAC Galvanically separated contact bridges Yes Thermal nominal current 10 A N...

Страница 7: ...typ 2 5 mm Enclosure material PA GV self extinguishing hardly lam mable Connection Screw terminals Cable section solid wire 2 2 2 mm2 stranded wire with conductor ferrules 2 2 2 mm2 Tightening torque Connecting screw max 1 Nm Rated insulation voltage Ui for degree of pollution 3 400 V Protection class Connections IP 20 inger safe Switching elements IP 40 Protection against acciden tal contact with...

Страница 8: ...rating voltage Ue max 400 V Rated insulation voltage Ui for degree of pollution 3 to EN 60947 1 400 V Rated impulse withstand voltage Uimp 4 kV Thermal nominal current Ith in air 10 A Rated operating current Ie depending on the utili sation category and rated operation voltagethe test voltage Ue 8 A AC 15 250 VAC 5 A DC 13 24 VDC Contact reliability 5 VDC 1 mA Max fuse rating gG 10 A Evidence of t...

Страница 9: ... operating current Ie depending on the utili sation category and rated operation voltagethe test voltage Ue 8 A AC 15 250 VAC 5 A DC 13 24 VDC Contact reliability 5 VDC 1 mA Max fuse rating gG 10 A Evidence of the positive break 2 5 kV impulse voltage positive break travel approx 2 mm after the opening point Air clearances and cree page distances to DIN EN 60664 1 4 kV 3 Switching points depending...

Страница 10: ...y applications only fuse to EN IEC 60269 1 gL gG 10 A Automatic fuse cable protection switch C feature to IEC 60898 VDE 0641 10 A Rated voltage Switching element 300 VAC Lamp itting Ba9S 125 VAC 2 5 W Lamp itting Wedge Base W2 4 6 d 60 VAC 1 W Lamp itting with integrated LED 24 VAC DC 110 VAC 230 VAC illuminated washer 24 VAC DC Continuous current 10 A Switching capacity A400 R300 A600 identical p...

Страница 11: ... 40 C 85 C Protection class Enclosure IP40 Terminals IP20 Wiring compartment IP54 Air clearances and creepage distances to IEC EN 60664 1 4 kV 2 basic insulation EMC rating to EMC Directive Electrical data Contact resistance in new state max 100 mΩ Power consumption max 1 2 W Rated operating voltage Ue 24 VDC 15 10 residual ripple max 10 Max fuse rating of the opera ting voltage Internal electroni...

Страница 12: ...f the possibility exists that the operator can access the press chamber or similar with the movable panel this situation must be prevented by means of an accordingly determined access cable length or by a suitable spacer at the stand or similar mechanical features A relocation of the operating unit two hand control panel and stand up to the hazardous point or area must be limited by the user This ...

Страница 13: ...onsecutive pulling the spring element is retensioned and the emergency stop command device is brought back to its basic position Snap the EF contact element s into position s 1 and or 2 of the EFM mounting lange EFR spring element to avoid itting errors we recommend to it the enclosed locking plate A by means of both locking rings B 4 mbo 09 after the contacts have been snapped on see photo No spe...

Страница 14: ...see igure The arbitrary installation without operating panel of BWT sensor buttons A B must be avoided to prevent them from being triggered by falling objects etc Installation instructions I The two hand relay SRB 201ZH 24VDC must only be wired as shown in the wiring examples Any parallel or series wiring of the relay con tacts of the BWT sensor buttons neutralises the safe function of the devices...

Страница 15: ...SEPK02 0 and SEP 09 0 4 2 45 60 76 Fig 10 5 7 Mounting instructions for the Siemens SIRIUS 3SB3 emergen cy stop actuator For assembling and disassembling the products of the SIRIUS range no special tool is required For the disassembly of the cover plates of all actuating elements and signalling devices in metal or signalling devices in moulding material the 3SB3921 0BC mounting tool is required Ob...

Страница 16: ...ovide for suficient convenience of handling during itting or possible repairs Inside the enclosure outward insulated terminals must be provided if the protective ground wire should be looped through Otherwise refer to EN 60204 electrical equipment of machinery Safety distance For the calculation of the required safety distance between the control elements and the hazardous area the following formu...

Страница 17: ...square tube of STP02 type stands please observe that only non hazardous voltages may be realised If necessary an additional ground connection of the stand base must be provided by the user whereby tripping hazards created due to the presence of the additionally installed ground wire must be prevented 6 5 Electrical connection of the SRB 201ZH safety monitoring module The electrical connection may ...

Страница 18: ... 2 M25 1 5 knockout holes for cable glands at the bottom and at the rear thread length of the cable glands at least 10 mm a 3 groud connection b Mounting of the mounting angle for panel bottom rearside c Base SEPG05 2 panel 8 3 Dimensions of the two hand control panel SEP01 0 460 120 120 95 95 400 108 95 60 140 160 114 3 0 5 5 a Fig 17 a mounting hole Ø 11 5 8 4 Dimensions of the two hand control ...

Страница 19: ...ent d Mounting lange ELM e 2 contact element EF Pos 1 2 f 1 spring element EFR middle Pos 3 g Fuse board h Retaining rings 4 mbo 09 49 38 5 29 a b c d e f g h 1 3 2 Fig 23 a KDR emergency stop actuator b Emergency stop label c Clamping element d Mounting lange ELM e 2 contact element EF Pos 1 2 f 1 spring element EFR middle Pos 3 g Fuse board h Retaining rings 4 mbo 09 46 10 10 a EFR EFR 52 52 10 ...

Страница 20: ...Fig 29 a EDR emergency stop actuator b Emergency stop label c Clamping element d Mounting lange ELM e 2 contact element EF Pos 1 2 f 1 spring element EFR middle Pos 3 g Fuse board h Retaining rings 4 mbo 09 46 60 52 10 a 10 52 10 10 Fig 30 a Maximum number of contacts 1 EF 303 1 EF 220 or 2 EF 303 or 3 EFK 1 pole 8 11 Dimensions of the sensor button BWT 63 100 Fig 31 30 100 44 25 10 38 Fig 32 8 12...

Страница 21: ...ightened with 0 8 Nm tightening torque Contact variants RF 02 1 NO element RF 10 1 NC element 9 3 Important notes for the 3SB3 Siemens SIRIUS emergency stop command device Warning For voltages exceeding the safety low voltage a protective ground connection is required In case of mounting in front plates enclosures in non conducting material Fig 39 Grounding of each individual actuator required gro...

Страница 22: ...ency stop command devices Disassembly The safety switchgear must be disassembled in a de energised condi tion only Remove the wiring from the contact elements Remove the red securing plate by engaging the ixing lugs Fig 40 Disassembly of the contact elements to this effect a small screwdri ver is inserted between the contact element and the dovetail The contact element is removed towards the back ...

Страница 23: ...tors is monitored by a series wiring of the NC contacts with the terminals X1 and X2 In idle state this circuit must be closed If the feedback circuit is not required establish a bridge Safety category III C to DIN EN 574 Control category 4 PL e to DIN EN ISO 13849 1 possible 7 Malfunctions of every contact as well as earth leakages and cross wire shorts are detected Feedback circuit S the feedbac...

Страница 24: ...3 13 24 14 KA L1 N KA S a Fig 50 a Enabling signal cont roller Flow diagram 1 1 1 1 0 0 0 0 1 0 1 0 1 0 1 0 a b d c B A C D E F tS 4 3 1 2 Fig 51 A Operating voltage UB B Two hand control A the igure is related to the potentials at the terminals of the safety monitoring module a NC contact S11 b NO contact S12 C Two hand control B the igure is related to the potentials at the terminals of the safe...

Страница 25: ...lan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component BWT 1 BWT 2 Description of the safety component capacitive two hand control Harmonised EC Directives 2006...

Страница 26: ...an de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component EDRR EFR Description of the safety component Emergency stop pushbutton with latching Harmonised EC Directi...

Страница 27: ...de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component KDRR EFR Description of the safety component Emergency stop pushbutton with latching Harmonised EC Directives...

Страница 28: ... elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wuppertal October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component ADRR 40 Description of the safety component Emergency stop pushbutton with latching Harmonised EC Direct...

Страница 29: ...lan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component EDRZ Description of the safety component Emergency stop pushbutton with latching Harmonised EC Directives...

Страница 30: ...ontrol panel SEPK 02 0 SEPG 05 3 SEP 01 0 SEP 01 4 SEPLC 05 2 SEP 07 0 SEP 09 0 EN Note The currently valid declaration of conformity can be downloaded from the internet at www schmersal net Appendix 12 7 EC Declaration of conformity 3SB3 ...

Страница 31: ...to the applicable European Directives Place and date of issue Wuppertal October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component SRB 201ZH Description of the safety component Safety monitoring module for type III C two hand controls to DIN EN 574 Harmonised EC Directives 2006 42 EC EC Machinery Directive 2004 108 EC EMC Directive Person authorized for the ...

Страница 32: ... KG Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEPK 02 0 Description of the safety component Two hand control panel to DIN...

Страница 33: ...Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEPG 05 3 Description of the safety component Two hand control panel to DIN EN ...

Страница 34: ...o KG Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 01 0 Description of the safety component Two hand control panel to DIN...

Страница 35: ...Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 01 4 Description of the safety component Two hand control panel to DIN EN 5...

Страница 36: ... KG Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEPLC 05 2 Description of the safety component Two hand control panel to DI...

Страница 37: ...Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 07 0 Description of the safety component Two hand control panel to DIN EN 5...

Страница 38: ... described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 09 0 Description of the safety component Two hand control panel to DIN EN 574 Harmonised EC Directives 2006 42 EC EC Machinery Directive Person authorized for the compila...

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