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2016-08-25 / V1.0

Connectors UIC 558 – Installation and Maintenance Instructions

Description

3.5  Measures for Avoiding Malfunctions

NOTICE

In the case of damage, wear and tear and/or soiling of the connector components - in the form of a partial break, 

sharp edges and discoloured surfaces - the functional safety of the connectors is no longer guaranteed.

 

X

Carry out regular visual checks to detect wear and tear and dirt.

 

X

Immediately replace damaged parts.

 

X

Immediately remove dirt without leaving any residues.

 

X

Immediately replace parts with stubborn dirt.

NOTICE

Inappropriate handling when plugging or disconnecting may damage the connectors. The functional safety of 

the connectors is no longer guaranteed when parts are damaged.

 

X

Make sure that the guideways and slots of plug and receptacle always interlock when plugging!

 

X

Take care that plug and receptacle do not tilt and that they are plugged without force.

 

X

Make sure before the plugging procedure that plug and receptacle as well as the hinged lid of the recepta-

cle are not contaminated. Remove any existing dirt.

 

X

Make sure that when not mated,

 

-

the plug is always inserted into a dummy receptacle, 

 

-

the hinged lid of receptacles is closed according to its intended use.

4.  Description

4.1  Details

Break-away connector

 

X

If installed as intended, the break-away connector 

guarantees the non-destructive separation of the 

plug from the receptacle when two vehicles that 

are not electrically decoupled move away from 

each other.

Replacement Insert for receptacles

 

X

With the 18-pole version in compliance with 

UIC558, a coupling receptacle is now available 

which leads to a considerable reduction of the 

times of maintenance and idleness. In the case of 

maintenance, you don’t have to rewire but only 

the replacement insert has to be changed. The 

contact insert can be replaced directly on-site – 

the lengthy electrical test of contacts and cables is 

no longer necessary.

Shell

 

X

quick and easy to install

 

X

individual components are easy to replace

 

X

seals can be replaced without disassembling the 

contacts

 

X

Same basic design for empty, coupling and dum-

my receptacle: empty receptacles are converted to 

coupling or dummy receptacles by fitting the ap-

propriate contact inserts.

Cable Assembly

Connector cables (single and double ended) can be 

made to customer specifications upon request.

Technical Information and Material 

Specifications

 

X

For technical information and material specifica-

tions, see our catalogue 

catalogue F120.en

Download at: 

schaltbau.info/download1en

Содержание UIC Series

Страница 1: ...Connect Contact Control 1 Connectors Connectors UIC Series Inter car jumpers to UIC 558 VE Manual F120 en...

Страница 2: ...2 5 2 Dimensions Interfaces to the Vehicle 12 5 3 Installing Coupling Receptacles 12 5 4 Coupling Receptacles with Socket Insert and Assembled Connector Cable 13 5 5 Coupling Receptacles with Replacem...

Страница 3: ...al instal lations They are designed and tested in compliance with the generally recognised state of the art However improper use operation handling maintenance of or tampering with electric equipment...

Страница 4: ...r use force The connector should always engage easily X In order to meet the requirements of the protec tion class and to protect the connectors against the entry of dirt or moisture make sure that wh...

Страница 5: ...rs X Always check if the interior of the receptacles is free from dirt moisture snow and ice before inserting a plug into a coupling receptacle or a dummy receptacle X Do not insert a plug into a rece...

Страница 6: ...t to mechanical stress are secured before installing or dismantling these components CAUTION The connectors contain sharp edged parts Risk of injury X Use only appropriate tools afor maintenance work...

Страница 7: ...he hinged lid of receptacles is closed according to its intended use 4 Description 4 1 Details Break away connector X If installed as intended the break away connector guarantees the non destructive s...

Страница 8: ...pecific cable sets Contact inserts for 13 and 18 contacts in compliance with UIC 558 as well as 22 contacts PE for other ap plications and customer specific contact arrangements are available Fig 1 Re...

Страница 9: ...ing code 13 18 54 Lxxxx 115 40 13 pole 18 pole Connector cable with 2 plugs completely assembled cable set in required length available in 13 pole and 18 pole version pin contacts 13 pole plug with le...

Страница 10: ...arkings 18 pole coupling receptacle with replacement insert crimp adapter and connector cable No of contacts Figure description dimensions in mm Ordering code 18 Lxxxx 35 5 41 9 125 60 43 65 52 28 6 6...

Страница 11: ...e UIC KD 18S CR RAL 7035 light grey red colour markings 22 pole UIC KD 22S CB RAL 7035 light grey blue colour markings Dummy receptacle 13 pole UIC BD 130 C0 RAL 7035 light grey 18 pole UIC BD 180 CR...

Страница 12: ...separation of plug and receptacle when two electrically not uncoupled vehicles move away from each other For this purpose the mounting posi tion of the coupling receptacle must be performed in compli...

Страница 13: ...d securing elements such as screw heads 12 5 mm max Two possibilities of installation are available for cou pling receptacles Installation with socket insert and completely assem bled connector cable...

Страница 14: ...rrent line with the vehicle the cou pling receptacle may be highly ener gised Deadly hazard X Before commissioning the recep tacle a high voltage test must be carried out X Before commissioning the re...

Страница 15: ...contact of the traction current line with the vehicle the cou pling receptacle may be highly ener gised Deadly hazard X Before commissioning the recep tacle a high voltage test must be carried out X B...

Страница 16: ...ted insert instead of the assem bled socket insert replacement insert Test X Check that all of the installed parts are in the cor rect position and function properly X Check the functionality of the r...

Страница 17: ...n the thread of the strain relief F X Adjust all of the parts and fasten nut C Tightening torque 3 Nm X Establish strain relief and screw clamping screw G into the strain relief F Tightening torque 3...

Страница 18: ...ow and ice X Remove dirt moisture snow and ice without residues from the interior of receptacles and from the plug X Never couple a contaminated plug to the coupling receptacle WARNING The plugging an...

Страница 19: ...he plug is always inserted into a dummy receptacle the hinged lid of receptacles is closed according to its intended use X Open the hinged lid of the receptacle by an angle of at least 110 but not mor...

Страница 20: ...1 of the receptacle refer to Fig 19 In doing so take care that plug and receptacle are aligned axially a plug set diagonally by more than 8 cannot be plugged by hand anymore that the plug is complete...

Страница 21: ...nction and a prolonged operational life span of the connectors the following checks and mainte nance must be performed regularly Checks Maintenance Interval Visual inspection of plug coupling receptac...

Страница 22: ...the locking mechanism In case of defects X immediately replace dam aged parts Sealing ring O ring on the mounting flange of the receptacle Check for X tears and porosity on the sealing ring O Ring X p...

Страница 23: ...ce dam aged parts Pin insert for plugs Check for X visible damage X dirt X signs of moisture X cracks and ruptured patches X tears and porosity on the sealing ring O Ring In case of defects X remove e...

Страница 24: ...ng 39x2 5 1 3 4 2 1 Fig 27 Spare parts for UIC 558 receptacles with socket insert 5 4 2 6 7 1 Fig 28 Spare parts for UIC 558 receptacles with replacement insert and crimp adapter Spare parts for UIC 5...

Страница 25: ...rs in the UIC 558 series are given in our catalogue F120 en Due to our continuous improvement programme the design of our products can be modified at any time So some features may differ from the desc...

Страница 26: ...cations Terminal bolts and fuse holders DC emergency disconnect switches Special contactors to suit customer requirements Electrics for rolling stock Equipment for driver s cab Equipment for passenger...

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