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CARRYING ROLLER REPLACEMENT 

5-1. ACCUMULATING TYPE CLAM MODEL 

1. For machine with top cover(*1): To expose broken/defective carrying roller, remove top cover(*1) by   

loosening attachment bolts with a hexagonal wrench. On the other side of conveyor, remove upper   
bearing holder(*2) by loosening attachment bolts with a hexagonal wrench. 

 
2. For machine with no top cover: On both sides of conveyor, remove upper bearing holders(*2) attached 

  over broken /defective carrying roller by loosening attachment bolts with a hexagonal wrench. 

 
3. Hold both ends of broken/defective carrying roller (*3), and raise the entire carrying roller vertically.   

Bearings(*4) of both roller ends will then be detached from lower bearing holders(*5) and roller can   
be removed. 

 
4. To install replacement carrying roller(*3), simultaneously insert roller end bearings(*4) into slots of 

  lower bearing holders(*5) on both sides of the conveyor. 

 
5. Make sure that both bearings(*4) are correctly inserted in slots of lower bearing holders(*5). Reinstall   

parts removed in steps above (upper bearing holder(*2), top cover(*1), etc.) in initial positions. 

Replace broken/defective carrying roller as follows: 

Содержание MAGDRIVE CLAM

Страница 1: ...1 OPERATING AND SERVICE MANUAL Sanki Non contact Magnetic Drive Conveyor MAGDRIVE CLAM CLDM and CLAMC models...

Страница 2: ...at it may be referred to when needed For the following models refer to the separate operating and service manual Sanki Clean Conveyor Applied models CLAA CLAD and CLAC models TABLE OF CONTENTS 1 Cauti...

Страница 3: ...odel code Power source frequency and belt speed in m min eg 50Hz 15 7m min Nominal roller width in cm eg 50cm Roller pitch in cm 2 digits eg 2cm Power source eg 200V three phase Motor type and Motor o...

Страница 4: ...touch electrical parts with wet hands Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent e...

Страница 5: ...the sides of the conveyor Injury may result from a toppling conveyor Toppling prevention When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppl...

Страница 6: ...6 2 COMPONENT NAMES 2 1 ACCUMULATING TYPE CLAM MODEL AND LIVE ROLLER TYPE CLDM MODEL...

Страница 7: ...7 2 2 CORNER ROLLER TYPE CLAMC MODEL...

Страница 8: ...ING STANDS 3 ASSEMBLY NOTE When changing installation positions of stands pay special attention to balance of conveyor for safety 3 2 INSTALLING GUIDE RAILS OPTIONAL Installing guide rails optional eg...

Страница 9: ...Control devices switch etc are optional 3 3 CONTROL UNIT INSTALLATION BE SURE TO SWITCH OFF POWER SUPPLY Before starting procedures below be sure to stop conveyor and switch off power supply In addit...

Страница 10: ...on indicator is illuminated in green 2 Set RUN STOP switch to RUN position Motor will start rotating and conveyor will run 3 To increase speed turn speed control clockwise to decrease speed turn it c...

Страница 11: ...g the power on and off 4 Before turning off the power supply be sure to set RUN STOP switch to STOP position otherwise there is a risk that the motor will restart rotating unexpectedly when powered Mo...

Страница 12: ...with I O connector Item number DV0PM20076 sold separately N FB L 3 L 2 L 1 Noise filter NOTE For single phase power source connect power source input terminals to L1 and L2 Caution When Using brushles...

Страница 13: ...ilt in protective function against overload overcurrent overheat etc In emergency brushless inverter trips and alarm LED is illuminated in red NOTE 1 When brushless inverter trips immediately set RUN...

Страница 14: ...UN position belt running will be rapidly reversed and the inverter may trip due to inertia of load In this case alarm LED will be illuminated in red 2 Machine without Reverse Switch To change directio...

Страница 15: ...15 MEMO...

Страница 16: ...by loosening attachment bolts with a hexagonal wrench 3 Hold both ends of broken defective carrying roller 3 and raise the entire carrying roller vertically Bearings 4 of both roller ends will then be...

Страница 17: ...om center frame bearing holder 4 4 Attach center frame bearing holder 4 to replacement carrying roller 5 5 Referring to fig B simultaneously insert both ends of replacement carrying roller 5 into slot...

Страница 18: ...lts 4 Disconnect cable coming out of geared motor from control unit 5 Tightly fix replacement geared motor 4 to motor bracket 5 with attachment bolts 3 4 bolts 6 Reinstall drive gear 6 or timing pulle...

Страница 19: ...t geared motor 6 Attach geared motor 3 to corner base 5 by tightening attachment bolts 2 4 bolts Make sure that crossed helical gear of geared motor and line shaft side crossed helical gear are proper...

Страница 20: ...o touch other magnets 4 Fit center of replacement magnet 5 to center of O ring 6 on carrying roller shaft If O ring 6 is broken defective replace it also 5 Reinstall collar 7 and bearing 4 in initial...

Страница 21: ...the O ring 6 of removed broken defective magnet on line shaft 10 NOTE Fit center of magnet 9 to center of O ring 6 If O ring is broken defective replace it as well 5 To restore line shaft correctly re...

Страница 22: ...lt 5 loosen attachment bolts 3 4 bolts and move geared motor 4 slightly downward 3 Properly adjust timing belt tension Fix geared motor 4 by tightening attachment bolts 3 4 bolts 4 Reinstall drive uni...

Страница 23: ...shaft 14 together with timing belt from geared motor bracket 10 Then remove timing belt 5 from driving line shaft 14 5 Install replacement timing belt to driving line shaft 14 Correctly position timin...

Страница 24: ...spection and correction repair or replacement Inspect remove foreign substance and clean Inspect and reduce load Inspection and repair or replacement Inspection and repair or replacement Take up belt...

Страница 25: ...ion malfunction of magnet parts and bearing parts Visual inspection and manual check Inspection and adjustment repair or replacement See p 21 Drive unit Trouble of driving transmission parts Visual in...

Страница 26: ...26 MEMO...

Страница 27: ...27 MEMO...

Страница 28: ...23 01 hansou jp Contact us Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any oth...

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