High Performance Vector Control Multifunction Inverter
S06
Instruction Manual
Страница 1: ...High Performance Vector Control Multifunction Inverter S06 Instruction Manual...
Страница 2: ...ctions in this manual irrespective of the degree of danger Meanings of graphic symbols This symbol indicates a potential danger The specific content of danger is indicated within this example indicate...
Страница 3: ...of MCCB and MC as well as Wire Size 17 4 5 Composition of Control Circuit Terminals 18 4 5 1 Wire size and terminal arrangement 18 4 5 2 Schematic of control circuit terminal wiring 18 4 5 3 Function...
Страница 4: ...0 Torque control 155 7 3 11 Single Inverter Multi Pump Water Supply 161 7 4 Serial Communication Function 164 7 4 1 Outline 164 7 4 2 Terminal functions and wiring methods 165 7 4 3 Operation and func...
Страница 5: ...4 12 2 Operation panel 207 13 Peripheral Equipments Options 208...
Страница 6: ...e rotating fan would cause personal injury During operation do not short circuit the input terminal and output terminal The current return will result in electric arc which can cause personal burns an...
Страница 7: ...Notes on Wiring Danger Wiring must be performed by qualified personnel Improper wiring may result in electric shock or fire Do not connect AC power to an output terminal U V or W Failure to observe th...
Страница 8: ...in burns It is easy to set the inverter drive speed from low to high so be sure to confirm the allowable operating range of the motor or machinery before the operation Failure to observe this may res...
Страница 9: ...e followings Check that the product has not been damaged during delivery such as depression of casing etc In case such problems are found please contact the retailer S06 series product body take S06 4...
Страница 10: ...not connect the capacitors and surge suppressors to the output terminal of the inverter To increase the power factor you can install the DC reactor at the DC side or install the AC reactor at the pri...
Страница 11: ...ibration or high salinity 3 2 Installation Direction and Space 1 This inverter is of the wall mounting type 2 Install the inverter vertically on a flat mounting surface 3 Since the inverter generates...
Страница 12: ...le pressing both sides of the front cover lower y Only carry out this work during the main circuit wiring control circuit wiring and JP2 switching 3 Removal of operation panel Remove the operation pan...
Страница 13: ...t be provided with a surge absorber Surge absorber Please install the surge absorber for suppression of surge generated on opening and closing of electromagnetic contactors and control relays AC react...
Страница 14: ...exceed the values described in Table 4 1 However for vector control the maximum wiring length shall be controlled within 100m For length of more than 30m please implement auto detecting mode 2 The su...
Страница 15: ...for running it can be realized only through the main circuit wiring Without the need to operate from the outside or by inputting frequency instructions y Connect the MCCB circuit breaker and other ci...
Страница 16: ...ency setting terminal Frequency setting terminal Terminal resistor Analog signal common terminal 12G Analog output DC0 10V Analog output DC0 10V Update terminal Note 6 Main circuit terminal Control ci...
Страница 17: ...rminals connected to a brake resistor between P PR P X DC side voltage terminals Terminals connected to a brake unit P is the DC positive terminal X the DC negative terminal Ground terminal Terminal f...
Страница 18: ...mended wire size mm2 Model MCCB Circuit breaker A Rated current A Rated making current A Input wire P P1 wires Output wire Ground wire Screw diame ter Tighten ing Torque N m Max wire size mm2 S06 4A00...
Страница 19: ...ACM Analog signal common terminals Common terminals for analog input and output signals Total current consumed 100mA or less V Analog input potentiometer wiring terminal Connected to a potentiometer...
Страница 20: ...F1501 F1506 z Share the ground terminal with ACM analog signal Signal output DC 0 10V Maximum output current 15mA TRA RS485 communication sending receiving terminals z When connecting the computer us...
Страница 21: ...cted to ACM shielded terminal while the other end will be left unconnected 2 4 20mA current for frequency setting Input the external 4 20mA control current through the VRF IRF terminal and ACM current...
Страница 22: ...example of signal switching when the multifunctional input terminal is set for the external emergency stop ES command x A signal action is selected using the function code F1413 ES input terminal func...
Страница 23: ...ctions of each optional board 4 6 2 Installation Method of Optional Board Remove the front cover before installing or removing an optional board When inserting an optional board into the slot check if...
Страница 24: ...ashing statuses the LED status indicator lamp can directly indicate the content and unit of 7 segment LED tube such as frequency Hz output current A speed Rpm load factor output voltage V and the pres...
Страница 25: ...he code data directly 0 9 DOT key z Enter decimal point z Combined with the numeric keys to enter the hexadecimal codes of A F DOT ENTER CONFIRM key z Confirm the values displayed on 7 segment monitor...
Страница 26: ...z Hz zA zrpm z zV zMPa Running the lit lamp indicates output frequency Stopped the flashing lamp indicates setting frequency Output current A zHz A zrpm z zV zMPa Running the lit lamp indicates output...
Страница 27: ...segment monitor can also be shifted through function codes Refer to the function code F1201 in 7 3 Description of Functions for details Refer to the function code F1101 in 7 3 Description of Functions...
Страница 28: ...her in running or stopped state of the equipment x This method can not be used during alarm display Operation example changing from 5 Hz to 50 Hz Operation Display Description or Display of status mon...
Страница 29: ...key to return the display screen to the function code input interface PROG or Press PROG key to return the display screen to status monitor mode 1 Use UP DOWN can accurately index the values that can...
Страница 30: ...nd the display will return to function code selection interface 2 CLEAR DISP Press CLEAR DISP key the monitor will return to the function code input interface PROG or Press the PROG key and the monito...
Страница 31: ...lect 1 If F1602 1 the current function code data will be compared with the factory preset function code data ENTER Press the ENTER key to start searching the number of a function code which has been c...
Страница 32: ...rred in the past The latest 5 alarms will be recorded If a new alarm occurs then the first alarm will be deleted Operation example reading alarm contents Operation Display Description Select function...
Страница 33: ...t from the current value or voltage value at the occurrence of the alarm factors causing alarm 5 5 6 List of 7 segment monitor display Monitor display Description During initialization the data is dis...
Страница 34: ...the operation steps before and after operation of the inverter Please follow the following flow chart to carry out test run F1001 1 V f F1001 3 5 F1001 2 4 6 2 1 6 2 2 6 2 3 1 6 2 4 6 2 5 2 6 2 6 6 2...
Страница 35: ...drive If the cooling fan at the top of inverter host is in stopped state Note Do not drive the fan immediately after power input Because it is subject to temperature control if the designated tempera...
Страница 36: ...ration command selection 1 Operation panel 2 External terminal 3 Communication F1110 Motor rotation direction 1 Forward 2 Reverse F1701 Output current limiting function Mode A heavy load 0 no function...
Страница 37: ...umerical values x After input press the ENTER key again to confirm Set function codes F5002 F5005 in order in the same way F5001 Motor poles voltage and capacity z The configurable values and contents...
Страница 38: ...5003 is reached and then operation will continue within 50 of the motor frequency rating Press DRIVE key to start the auto tuning 4 Motor parameter auto tuning ends If the auto tuning goes smoothly th...
Страница 39: ...or setting the operation command and frequency command Table 6 9 Basic function 2 Function code Name Content Remarks F1002 1st speed frequency selection 1 Operation panel 2 External analog VRF1 voltag...
Страница 40: ...1 operation by operation panel After power input check that the frequency displayed on the operation panel is flashing Set the frequency to a low frequency of about 5Hz through the operation panel Ch...
Страница 41: ...erter operates according to the function code settings when starting and stopping Consequently the change in output frequency around 0 Hz may not follow a straight line depending on settings such as t...
Страница 42: ...e inverter has fully stopped and the JOG terminal is OFF disconnected FR RR Output frequency ON OFF ON OFF short circuited ON OFF ON OFF short circuited Operation by external signal ON OFF short circu...
Страница 43: ...and the function code settings Therefore depending on the free run speed of the motor an unexpected over current or overvoltage may occur and result in an alarm stop For example if flying start is no...
Страница 44: ...to expire or when the set frequency is lower than the operation start frequency DC braking Condition where DC braking is applied when starting and stopping Frequency setting value or set frequency Fr...
Страница 45: ...ction F16XX System functions F17XX Protection function System related functions F18XX Information function F19XX Energy saving function Special functions F20XX V f characteristics F21XX Multi speed fu...
Страница 46: ...21 Terminal block stepping 22 Communication 25 Pulse train input Optional function 26 External analog VRF1forward reverse run operation 0 10V 5V reference 27 External analog VRF IRFforward reverse ru...
Страница 47: ...6 Reserved 7 Reserved 8 Reserved 9 External analog VRF IRFcurrent 4 20mA 10 Reserved 21 Terminal block stepping 22 Communication 25 Pulse train input 26 External analog VRF1 forward reverse run operat...
Страница 48: ...rent A 16 Detecting position mm 29 Command frequency Hz 30 Command torque 35 Reserved 44 target frequency HZ 45 output frequency HZ 1 1 1203 Multiple for no units display 0 100 multiple of the output...
Страница 49: ...1 1 1413 ES input terminal function 1 NO external thermistor signal 2 NC external thermistor signal 1 1 1414 1415 1416 1417 1418 1419 1420 1421 Selection of input terminal DI1 Selection of input term...
Страница 50: ...0 PID2 input deviation value Hz 21 For factory adjustment 22 For factory adjustment 23 For factory adjustment 24 External PID1 output value Hz 25 External PID2 output value Hz 26 For factory adjustmen...
Страница 51: ...signal 25 AD3signal 26 JOGsignal 27 MBSsignal 28 ESsignal 29 RSTsignal 31 Positioning completion signal Optional 32 Discharge resistor on signal 34 Frequency counter output frequency 35 Frequency coun...
Страница 52: ...ue matching range 0 50 0 1 25 1518 Low speed matching level 0 2000rpm 1rpm 100 1519 Low speed matching range 0 100rpm 1rpm 10 1520 Reserved 1521 Reserved System related functions 1601 Copy function 0...
Страница 53: ...tion function 0 No overvoltage stalling prevention function 1 Overvoltage stalling prevention function 1 1 1709 Feedback signal disconnection detection time 0 Only warning 0 01 119 99 sec 120 No detec...
Страница 54: ...itions 0 Continuous 1 250 Repetition count 1 1 2203 Operation timer T1 0 65000sec 1s 10 2204 Operation timer T2 0 65000sec 1s 10 2205 Operation timer T3 0 65000sec 1s 10 2206 Operation timer T4 0 6500...
Страница 55: ...RF IRFvoltage 0 5V 4 External analog VRF IRFvoltage 0 10Vor potentiometer 5 Reserved 6 Reserved 7 Reserved 8 External analog VRF IRFcurrent 4 20mA 9 Reserved 1 0 2237 Disturb modulation rate 0 50 1 0...
Страница 56: ...0 1 3017 PID1 control command value 0 4000 0 1 0 3018 PID1 control feedback value communication function 0 4000 0 1 0 3019 Frequency corresponding to PID1 control maximum command value 0 400Hz 0 01Hz...
Страница 57: ...input mode 1 1 3124 PID end mode selection 1 Direct end mode 2 Condition end mode 1 1 3125 PID end setting value 1 100 upper frequency limit standard 0 1 20 3127 For factory adjustment 3201 PID contro...
Страница 58: ...rter s response to specified commands 0 Sent 1 Not sent Error response sent 2 Not sent No error response sent 1 0 4101 ModBus communication timeout setting 0 No function 0 01 600s 0 01s 0 4102 ModBus...
Страница 59: ...ernal analog VRF1voltage 0 5V 2 External analog VRF1voltage 0 10Vor potentiometer 3 External analog VRF IRFvoltage 0 5V 4 External analog VRF IRFvoltage 0 10Vor potentiometer 5 Reserved 6 Reserved 7 R...
Страница 60: ...RF 0 200 0 torque command of 5V or 10V or 20mA 0 1 100 6111 Reserved 6112 Reserved 6113 Torque characteristics selection in constant power zone 0 Constant torque constant power limit 1 Constant torque...
Страница 61: ...1 100 8113 Quick acceleration decelerati on for position control 0 Disabled 1 Enabled 1 1 8114 Number of pulses within 1 mm 0 Pulse is specified with F8115 1 32767 pulses 1 pulse 0 8115 Point to poin...
Страница 62: ...1017 2 7 F1018 2 8 F1019 S06 4A005 4A025 4 5 10 15 20 5 10 15 20 S06 4A032 4A038 4 15 30 45 60 15 30 45 60 S06 4A049 4A152 4 30 60 90 120 30 60 90 120 3 Data Content Data content and setting resolutio...
Страница 63: ...ow through which the vector speed control is realized Speed sensorless vector control F1001 2 Setting motor parameters F5001 Motor parameter auto tuning F1001 10 or 11 Setting of torque limiter Settin...
Страница 64: ...ndled in the same way with V f mode F1113 F1114 Changed to F6007 F6008 for DC braking function F1701 F1703 Changed to F6001 F6003 for current limiting Note 5 Others 1 Upper frequency limit F1007 sets...
Страница 65: ...not apply to the setting of and in Note 1 please set it correctly according to the above And the inverter action and control characteristics cannot be guaranteed where the F5001 s setting does not mat...
Страница 66: ...e F8125 PG pulse A B polarity reversal can not be used Note 4 Position control mode can be set only when the operation command set to external terminal F1101 2 Also the operation panel s operation con...
Страница 67: ...rter as the inverter s command frequency The inverter converts the input command of each channel into a frequency by adjusting the bias and gain code The results are added or subtracted according to t...
Страница 68: ...at undervoltage Note 3 When the terminals AD2 and AD3 are both connected to either DCM1 or DCM2 in short circuit or both left open the set frequency remains unchanged Maintain the current status Note...
Страница 69: ...F1402 F1404 F1406 F1401 F1402 F1405 Target frequency VIF analog inputs Gain frequency Bias frequency 10V 5 0 Forward run Reverse run Forward run Forward run Reverse run Reverse run F1402 F1404 F1406 F...
Страница 70: ...voltage 2 F2005 Arbitrary V f pattern intermediate frequency 1 F2006 Arbitrary V f pattern intermediate frequency 2 F1004 Torque boost A function which adjusts the V f pattern shown in the figure belo...
Страница 71: ...a 400V series distribution system However such a setting will only serve to make the V f pattern steeper the actual output voltage can not reach 460V F1007 Upper frequency limit F1008 Lower frequency...
Страница 72: ...o Function Name Data Content Setting Resolution Factory Presets F1009 Carrier frequency adjustment 0 130 1 The representative parameters that are suitable for various models have been input As the val...
Страница 73: ...ime as the torque decreases If the output frequency is above the motor frequency rating the torque will decrease F1011 Reference frequency for acceleration deceleration F1012 1st acceleration time F10...
Страница 74: ...n input Example When F1011 50 Hz F1012 5 seconds the acceleration slope is set to 10Hz s In the V f mode even if the acceleration deceleration time is set to 0 s the actual value will still be 0 1 s T...
Страница 75: ...be changed to any other multi speed frequency F1022 1st Start of S shaped acceleration F1023 1st End of S shaped acceleration F1024 Gradient of middle of 1st S shaped Acceleration F1025 1st Start of S...
Страница 76: ...shaped acceleration start part 1 stepping If set to 0 then the start part is linear acceleration if set to 200 then the curvature becomes maximum F1023 0 200 Specify the curvature of curve of S shape...
Страница 77: ...eceleration mode the current limiting function may operate depending on the magnitude of the load inertia Frequency command Acceleration Deceleration Time Example 2 F1022 100 F1023 100 F1024 100 F1025...
Страница 78: ...eceleration 2nd acceleration deceleration etc it also becomes active from the next acceleration deceleration 5 In case of current limiting function in S shaped acceleration deceleration the remaining...
Страница 79: ...e setting frequency when the AD2 AD3 is OFF the panel will display the current output frequency after 1 s When to stop running the panel displays the setting frequency F1038 Terminal block stepping Fr...
Страница 80: ...s of F1101 is Note 2 Shutdown by STOP key on operation panel is always active regardless of the status of ROPE and RCOM terminals F1102 Starting method A function for selecting the starting method Cod...
Страница 81: ...operation signal is turned on the inverter outputs 20Hz as the output frequency and then goes up to 50Hz according to the specified acceleration slope Example 2 When setting F1103 20Hz for 15Hz opera...
Страница 82: ...acceleration the frequency increase can be locked only by using the time set by F1106 output frequency standby Note 1 This function is inactive when the acceleration deceleration curve is S shaped cu...
Страница 83: ...e and the system response speed Note 5 Output voltage AVR function is needed to execute the Momentary Power Failure Compensation function in V f control mode Therefore to use this function please set...
Страница 84: ...put frequency will be decreased to DC braking start frequency and then DC braking starts Operation start frequency DC braking start frequency Even if the set frequency is lower than DC braking start f...
Страница 85: ...function facilitates the measurement of this high speed on off operation with a narrow pulse width in external equipment The narrow pulse width of the on off operation is expanded by the time set with...
Страница 86: ...n by a command PID feedback value the feedback value of PID control VIF analog input value an analog signal value generated by voltage or current Command frequency the frequency given by a command The...
Страница 87: ...es to operate at 48Hz 2 If the target frequency is set to 53Hz normal acceleration skips 48 52Hz and reaches 53Hz at which the inverter continues to operate Example 2 F1301 39Hz F1302 43Hz F1303 41Hz...
Страница 88: ...erate vibration or abnormal noises In addition compared with the stable current the current value may become greater The instability elimination function is used to avoid this problem Code No Function...
Страница 89: ...the upper limit of output frequency If 2MAX is set to ON using multifunctional input terminals F1414 F1421 then the 2nd Upper frequency limit will be used to limit frequency if 3MAX is set to ON then...
Страница 90: ...s frequency VRF IRF F1404 Gain frequency VRF IRF In case of setting output frequency using the analog signal these functions are used to set a frequency bias frequency corresponding to minimum analog...
Страница 91: ...nce is detected in external analog signals adjust the external analog input filter time constant Set the time constant to N 10 ms N 1 to 500 the setting range is 10 to 5 000 ms Filters can be assigned...
Страница 92: ...al DI1 F1415 Selection of input terminal DI2 F1416 Selection of input terminal DI3 F1417 Selection of input terminal DI4 F1418 Selection of input terminal DI5 F1419 Selection of input terminal DI6 F14...
Страница 93: ...ld command 1 FR Forward run command 45 CP Command pulse blocking signal option 2 RR Reverse run command 46 CCL Deviation counter clear signal 3 2DF Multi speed command 1 47 PC P control signal 4 3DF M...
Страница 94: ...ber of bits for VRF IRF detection Functions for setting the resolution effective number of bits of external analog signal reading Code No Function Name Data Content Setting Resolution Factory Presets...
Страница 95: ...ut frequency Hz 120Hz 10V 3 PID1 feedback value Hz 120Hz 10V 4 PID2 feedback value Hz 120Hz 10V 5 Output current A 1 6 Output voltage V 500V 10V 7 DC voltage V 500V 5V 8 Radiator temperature 100 8V 9...
Страница 96: ...es are output in the form of absolute value In case of negative value the output will be positive F1507 Approach frequency This function specifies the frequency at which a frequency arrival signal is...
Страница 97: ...ion signal 1 1 5 8 1 Can not be used together with the current output function When outputting frequency counter set F1515 0 to disable the current output function Table 7 3 Multifunctional output sig...
Страница 98: ...f only single phase pulse is input to PG input terminal it can not detect the direction of rotation Therefore the rotation direction signal can not be correctly output 3 No output in torque control or...
Страница 99: ...setting signal the value of F1704 9 Electric thermistor pre alarm signal 80 of electric thermistor 10 Radiator overheat pre alarm signal 13 Excitation and DC braking signals 14 Lower frequency limit...
Страница 100: ...y matching signal the signal is output from control circuit output terminals DO1 to DO3 when the output torque matches the set value The matching range is specified with the set value of F1517 Similar...
Страница 101: ...1601 1 Refer to the sequence of 5 5 1 2 During transmission of data the flashing is displayed Please wait for the display of until it disappears 3 Turn the power OFF remove the operation panel and ins...
Страница 102: ...ction The undefined response shall be returned Reference parameter F1604 Data initialization F1603 Function lock This function is used to disable the operation panel s function code data setting in or...
Страница 103: ...ue is flashing press UP key to confirm 4 keeps flashing while the user s initialization value is being stored Wait until disappears 5 Once has disappeared the function code data can be initialized to...
Страница 104: ...the output frequency is automatically reduced The output frequency is reduced with the acceleration deceleration slope specified by F1703 Note 1 The current limiting function during normal operation i...
Страница 105: ...of the load factor in the electric thermal function Reference parameter F1414 F1421 select the input terminals DI1 DI8 F1705 Motor type Allowable continuous current Output frequency Working duration...
Страница 106: ...f the function of output current limiting at constant speed has been set F1703 1 9 when the limit value on the torque limiter is low the situation of using a current limit lower than the values set in...
Страница 107: ...tting Resolution Factory Presets F1705 Motor type 1 General purpose motor 2 Exclusive motor for the inverter 1 1 Change the actions of the electric thermistor according to the motor types Refer to F17...
Страница 108: ...discharging units must be equipped F1115 Brake resistor utilization rate F1709 Feedback signal disconnection detection time Set the detection time when the PID control feedback signal or PG feedback s...
Страница 109: ...ll be erased when F1805 9 Meanwhile the data of F1806 F1810 will also be erased Please refer to 5 5 4 Reading operations of alarm data for details Note 1 This code cannot be written with the communica...
Страница 110: ...after certain time specified by the timer T1 F1903 during constant speed running the simple energy saving function will be enabled For the output voltage of currently output signal the simple energy...
Страница 111: ...of simple energy saving Time 2 About auto energy saving function The auto energy saving function is based on the V f control method and speed control method Please make a selection with a motor contro...
Страница 112: ...e during constant speed running Therefore when the frequencies are changed by analog frequency input and other methods the energy can also be saved by increasing the frequency matching range F1508 in...
Страница 113: ...nal ACM1 or ACM2 Analog signal public terminal 2 Input method of frequency voltage command x The frequency command F1002 is selected according to speed 1 the setting can be made on the operation panel...
Страница 114: ...function is noneffective during DC braking Note 2 AVR functions which are accorded to reference voltage F1005 data are effective Note 3 Even though the settings of instability elimination F1308 are ef...
Страница 115: ...Please set F2003 F2004 and F2005 F2006 when only an intermediate point is required Auto Torque Compensation Function F2007 Automatic torque boost selection F2008 Slip compensation response time const...
Страница 116: ...gs of special motor and auto detection conflict the auto detection will not be carried out Please set the motor parameters manually F2008 Slip compensation response time constant The function to set t...
Страница 117: ...equency 0 400Hz 0 01Hz 5 F2111 11th speed frequency 0 400Hz 0 01Hz 15 F2112 12th speed frequency 0 400Hz 0 01Hz 25 F2113 13th speed frequency 0 400Hz 0 01Hz 35 F2114 14th speed frequency 0 400Hz 0 01H...
Страница 118: ...unction to select an operation mode Code No Function Name Data Content Setting Resolution Factory Presets F2201 Selection of Scheduled operation 0 Normal operation 1 Simple scheduled operation 2 Distu...
Страница 119: ...223 Forward reverse and Acceleration Deceleration in T3 11 F2224 Forward reverse and Acceleration Deceleration in T4 11 F2225 Forward reverse and Acceleration Deceleration in T5 21 F2226 Forward rever...
Страница 120: ...imer F2203 Operation timer T1 F2204 Operation timer T2 F2205 Operation timer T3 F2206 Operation timer T4 F2207 Operation timer T5 F2208 Operation timer T6 F2209 Operation timer T7 F2210 Operation time...
Страница 121: ...r is set by function codes of multi speed frequency 1st 15th speed frequency with standard functions However for the frequency set for T1 when 1st speed frequency F1002 selects 1 21 and 22 the 1st spe...
Страница 122: ...n signal which has no relationship with the timer status will be ON Deceleration Stop Frequency Inverter stops orunder DC braking and braking excitation About 200ms about 200ms Output terminal DO1 3 V...
Страница 123: ...an record the last status of operation timer therefore when daily operation is finished and the inverter is stopped or the power supply is cut off the operation on the next day will continue with the...
Страница 124: ...123 Chapter 7 Command frequency Midway stop deceleratio Return to start Time start Time Reset Timer stop Operation command PTR signal Time...
Страница 125: ...M1 ACM2 Analog signal public terminal 2 Basic actions of disturb operation Please set F2201 2 disturb operation No matter what is the control mode of the motor the disturb operation is always effectiv...
Страница 126: ...ve Note 5 When restart the operation with the functions of speed tracking alarm auto reset and instantaneous stop restart it will be restarted toward the 1st speed frequency 3 Modulation of disturb op...
Страница 127: ...n the addition calculation or subtraction calculation will be modulated In this way when the original frequency 1st speed frequency and 2nd speed frequency is modulated larger or smaller the disturb m...
Страница 128: ...peed frequency Command frequency Modulated frequency Unmodulated 2nd speed frequency Command frequency Modulated 2nd speed frequency Modulated frequency Operation command when modulation rate is 50 Ti...
Страница 129: ...ks Multiple PID controls have been installed in this product Each PID control is used to set the equipment status and can be used commutatively Also there are multiple options for PID command and feed...
Страница 130: ...129 Chapter 7 PID Operation Figure 7 1...
Страница 131: ...ol integral time 0 01 100 sec 0 01 s 0 1 3005 PID1 control differential time 0 100 sec 0 01 s 0 3006 PID1 control integral separation judgment value 5 100 upper frequency limit reference 0 1 20 3007 P...
Страница 132: ...value 1 10ms 1 10 3108 Indirect PID2 input reference 5 100 target value reference 0 1 20 3109 PID2 deviation limit value 0 No limit 1 100 upper frequency limit reference 0 1 100 3110 PID2 output limit...
Страница 133: ...verter stopping DC braking excitation and so on the PID control will not be used Command Value of PID Control PID F3001 PID1 command value input switching F3101 PID2 command value input switching F301...
Страница 134: ...command the functions based on normal frequency will not work such as acceleration deceleration characteristics constant speed protection speed tracking and so on Please pay attention to this Feedbac...
Страница 135: ...F3109 PID2 deviation limit value The function to make a positive negative limit for the deviation of command value and feedback value in PID control Upper frequency limit For frequency of F1007 the ra...
Страница 136: ...erence only exists in P control it will be used together with integral control In order to make a fast stabilization the integral time should be set short When there is an over adjustment the time mus...
Страница 137: ...en the status change of the control system is large and large vibration or unstable has been caused by sharp increase of integral output please adjust this function Set the judgment value for PID cont...
Страница 138: ...PID control output is gained by F3206 After command value addition calculation is added to command frequency it will be used as the frequency output Command frequency Gain Output frequency Output lim...
Страница 139: ...1 F1504 Internal analog output function2 The function to output 0 10V the various variables in PID control from the analog output AOUT1 AOUT2 F1501 will output signal through AOUT1 F1504 will output s...
Страница 140: ...ed to switch from open loop control to PID control ON Open loop control No PID feedback control Use PID command value directly as the PID output OFF Switch from Open loop control to PID control Note W...
Страница 141: ...switch to PID2 control In PID2 control if RPID1 signal is connected it will return to PID1 control again If RPID1 signal is OFF the timer for timing switch will continue to count and carry out the sa...
Страница 142: ...trol Note When switching the PID control through external terminals the PID control output may change rapidly according to the system control status there may also be the protective actions for over c...
Страница 143: ...ol This function is used to decide the start and stop of the external PID control Select the operation mode of external PID control F3204 1 Operation interlocked with inverter operation Start operatio...
Страница 144: ...ll be directly used as the PID command value 7 3 7 Communication function Communication function The followings are descriptions of function blocks in communication function For details of communicati...
Страница 145: ...ction to set the end code for dedicated protocol communication function Code No Function Name Data Content Setting Resolution Factory Presets F4010 End bit 0 CR LF 1 CR 1 0 F4011 Inverter s response t...
Страница 146: ...ow the setting range of rated voltage by serial number No 1 2 3 4 5 6 7 8 Corresponding rated voltage 200 220 230 380 400 415 440 460 3 Motor capacity the following table shows the setting scope of th...
Страница 147: ...e No Function Name Data Content Setting Resolution Factory Presets F5006 The motor s rated voltage during auto tuning of motor parameters 0 Use voltage selected by F5001 100 460V voltage of F5001 is n...
Страница 148: ...o the function codes Only results during correct finish can be stored into the function codes F5015 Motor s moment of inertia F5016 Load s inertia moment ratio Set the motor inertia moment and the loa...
Страница 149: ...er analog input function power running The function to change the torque limiter values in power running status with the analog input command of control circuit terminals VIF1 VIF2 and VIF3 Code No Fu...
Страница 150: ...nput values of control circuit terminals VIF1 VIF2 and VIF3 0 10V or potentiometer When F6004 7 8 9 the torque limiter values in braking status are set by input values of control circuit terminals VIF...
Страница 151: ...motor excitation current Maximum of 2 multiples Note 1 If excitation current is over increased there may be a shutdown because of over current Note 2 When the braking force is not changed and the exc...
Страница 152: ...time F6010 Speed control ASR proportional gain The function to set the proportional gain of speed control ASR in vector control mode speed sensored and speed sensorless Code No Function Name Data Cont...
Страница 153: ...signal is interfered in vector control mode speed sensored Code No Function Name Data Content Setting Resolution Factory Presets F6012 Speed detection filter cut off frequency 0 No function 0 01 500H...
Страница 154: ...uce the motor vibration Examples of setting When command frequency is 15Hz 25Hz mechanical sympathetic vibration F6014 1 75 F6015 15 00Hz F6016 25 00Hz Note The setting of lower frequency limit for mo...
Страница 155: ...uency bottom of variable gain for speed control F6020 z The speed command at the high speed side of variable speed control proportional gain is set by frequency top of variable gain for speed control...
Страница 156: ...command F6108 F6110 and F6112 Example With the VIF1 input when set with a potentiometer from 0 to 100 please set F6108 110 Reference parameter F1001 Motor control mode selection F6102 Torque command F...
Страница 157: ...ue in minimum analog signal 0V or 4 mA bias torque command value and the torque command value in maximum analog signal 5V or 10V or 20 mA gain torque command value Code No Function Name Data Content S...
Страница 158: ...torque limit in constant power zone Code No Function Name Data Content Setting Resolution Factory Presets F6113 Torque characteristics selection in constant power zone 0 Constant torque constant powe...
Страница 159: ...116 Speed limit value in torque control Reverse run side 0 8000rpm 1rpm 1800 Carry out torque control within the speed range set by this function When speed limit value is exceeded switch the speed co...
Страница 160: ...per frequency limit F1317 3rd upper frequency limit F6117 Torque control proportional gain The function to set the torque control proportional gain Code No Function Name Data Content Setting Resolutio...
Страница 161: ...rting torque duration time is finished the torque will be controlled according to the command value During this time the torque command value is effective even when the command value is smaller than t...
Страница 162: ...e at 0V F3002 1 4 or 4mA F3002 8 8024 Gain pressure Pg of analog feedback 9 999 9 999 MPa 0 000 Pressure at 5V F3002 1 3 10V F3002 2 4 or 20Ma F3002 8 8025 Ratio of upper limit 0 01 100 00 100 00 Rati...
Страница 163: ...e better that the set reference time is shorter without oscillating has been generating This function code is also used in the main pump sleep wake up F8022 Pressure command Operation panel Pref F8022...
Страница 164: ...to pressure sensor VRF IRF at 7 4 20mA 17 F8025 The ratio of pressure upper limit Set pressure upper limit according to actual commend 18 F8026 The ratio of pressure lower limit Set pressure lower lim...
Страница 165: ...RS485 one master computer PLC or PC and up to 32 inverters can be connected The followings are communication specifications Electrical characteristic RS485 communication Communication provision SANKEN...
Страница 166: ...ing Operatio n of operation panel Reference Set Run Stop Displa y Set Description 0 No function Enabled Disabled Disabled Disab led Disable d Disable d Disable d Serial communication cannot be used 1...
Страница 167: ...a number which is not the same with other numbers otherwise the inverter may not work normally The inverters need not be numbered sequentially F4007 Communication speed Set a communication speed 1 120...
Страница 168: ...ist of command code OP The followings are command codes in communication ASC Command type Command Processing A Alarm No B Function code data C Output frequency D Output current E DC voltage F Radiator...
Страница 169: ...xecuting the received command correctly 3 For the meanings of inverter numbers 33 34 and 35 please refer to Message format Different numbers from 1 to 32 are given to inverters connected using a commu...
Страница 170: ...ta format 5 bytes fixed Example code data 123 0 0 1 2 3 Code number Code data The data length and format are determined by each command For details please refer to Details of message formation SUM Che...
Страница 171: ...e determined by each command For details please refer to Details of message formation SUM Checksum Obtain the 2 s complement of the lowest byte of the binary sum of data Change bit 7 to 0 and bit 6 to...
Страница 172: ...HD IN OP DT SUM EM 0 1 A 0 0 0 1 4 SUM CR or CR LF The response is 0 if no alarm is detected Refer to list of alarm codes for details of alarm numbers B Reading of function code F4006 Inverter number...
Страница 173: ...I 0 X X X X SUM CR or CR LF The data has a 4 byte formation See Operation Status 2 data for the bit correspondence of data X J Reading of control terminal input status HD IN OP SUM EM 0 1 J SUM CR or...
Страница 174: ...uency data by a multiple of 100 Same as for code data write HD IN OP ST SUM EM 0 1 O e F F F 0 SUM CR or CR LF eFFFA is returned if the frequency setting is not permitted P Forward run command HD IN O...
Страница 175: ...rol is not permitted 2 No operation in alarm status c Releasing of inverters in batch operation HD IN OP SUM EM 3 5 c SUM CR or CR LF Send with inverter number 35 No response is returned The command c...
Страница 176: ...37kW 0 4kW 0 55kW 0 75kW 1 1kW 1 5kW 2 2kW Setting No 1 2 3 4 5 6 7 Rated capacity 3 0kW 3 7kW 4 0kW 5 5kW 7 5kW 11 0kW 15 0kW Setting No 8 9 10 11 12 13 14 Rated capacity 18 5kW 22 0kW 30 0kW 37 0kW...
Страница 177: ...rmitted S Alarm reset HD IN OP SUM 01h S SUM Error response Response of parity SUM error and command code undefined HD IN OP ST SUM 01h 01h SUM ST 01h fixed Inverter operation and control terminal boa...
Страница 178: ...1 1 0 0 Stage 13 0 1 1 0 1 Stage 14 0 1 1 1 0 Stage 15 0 1 1 1 1 Stage 16 1 0 0 0 0 Second byte Multi speed 0 0 JOG Multi speed operation Analog 0 1 Operation by external analog frequency command Opti...
Страница 179: ...e bit2 Gate ON bit3 Frequency locked Note The Reverse run bit during stop is changed through the last operation status When it is necessary to confirm forward or reverse run please also confirm the st...
Страница 180: ...control microcomputer busy send the message again eFFFC FCH Reserved eFFFE FEH Access to undefined code access the code which cannot be accessed in serial communication function ASC ASC format message...
Страница 181: ...rt or data cannot be interpreted The same error processing as is executed if a message in data defined by a code is too long or short or the received message data cannot be interpreted Timeout process...
Страница 182: ...eceive timings on the RS485 communication interface When the RS485 communication interface is connected by 2 wire method it will be half duplex communication line Therefore when transmitting and recei...
Страница 183: ...set the response timeout during communication When exceeding the time period set by F4101 the inverter will act according to the setting of function code F4102 ModBus communication timeout actions F41...
Страница 184: ...00 4 01 Data DT 4byte 1 2 3 4 Example Data content written into the register 10H 1 Register number 2 byte fixed Example register number 03E8H 03 E8 2 Setting of number of registers 2 byte fixed Examp...
Страница 185: ...yte Inverter number is the data set by function code F4006 Example inverter number 2 02 OP Command code Computer sent command code 80H Top digit 1 means abnormality DT Data Abnormality response data f...
Страница 186: ...an error an error code will be returned Address error When starting address or starting address number of registers is beyond the following range of valid address an error code will be returned F4103...
Страница 187: ...BIT8 1 alarm 0 no alarm 2007 7D7H BIT9 and above System reversed Reading of Operation Status 2 STATUS FLAG 32bit 2 2008 2009 7D8H 7D9H BIT17 and above System reversed 2010 7DAH Reading of Operation St...
Страница 188: ...Not used Writing 1003 1009 3EBH 3F1H System reserved Batch operation register address F4103 1 register number is A Register No Description Processing method DEC HEX 3000 BB8H Selecting inverters for...
Страница 189: ...em reserved 9610 258AH Reading of Operation Status 3 System reserved 9611 258BH Reading of Operation Status 4 System reserved Reading of external terminal input status 1 DI1 DI8 ON OFF BIT0 BIT7 1 ON...
Страница 190: ...eset 1 Enabled 0 Disabled 9502 251EH BIT1 and above Not used Writing 9503 9509 251FH 2525H System reserved Batch operation register address F4103 2 register number is B Register No Description Process...
Страница 191: ...erter is in operation the function code data cannot be changed Since the operator panel is locked the function code data cannot be changed Since software editions are different the data cannot be tran...
Страница 192: ...annot be used in position control E2201 Pattern disturb operation cannot be used in position control 6 E3201 PID control action cannot be used in torque control E1901 Energy saving mode cannot be set...
Страница 193: ...le energy saving mode E2007 Automatic torque compensation and simple energy saving mode cannot be used together 1 E3201 PID control action and simple energy saving mode cannot be used together E1001 O...
Страница 194: ...All E5013 Mutual inductance should be smaller than secondary inductance E5011 Mutual inductance should be smaller than primary inductance 5013 Motor mutual inductance All E5012 Mutual inductance shoul...
Страница 195: ...ling fan The warning is issued at a temperature 10 below the abnormal radiator fin temperature OH The abnormal radiator fin temperature differs depending upon the output frequency output current and o...
Страница 196: ...wer on again and check the alarm Contact your supplier Overload prevention during acceleration Overload prevention during constant speed Overload prevention during deceleration Setting for output curr...
Страница 197: ...uency Increase the brake resistor capacity Disconnection of feedback signal cable during PID control action Feedback signal cable disconnected Feedback signal correct Gain frequency correct F1402 F140...
Страница 198: ...element is installed repeated short circuiting may cause deterioration of the elements and lead to damages to the inverter Therefore the inverter can only be restarted after checking and removing the...
Страница 199: ...nd W Is the wiring for forward and reverse run mixed up Rotation speed does increase y Upper frequency limit F1007 activated y Output current limiting Is setting of F1701 too low function activated To...
Страница 200: ...ster and multi range meter y Satisfy standard specifications of input General Appearance Structural parts y No abnormal vibration or noise y No loosening of bolts y No deformation or breakage y No adh...
Страница 201: ...put wiring U V and W then make an inspection y Use megger tester y Higher than 5M Table 10 2 Main circuit power module checklist Terminal Input Output Multimeter Multimeter Measured value P R S T Cond...
Страница 202: ...actor cannot be measured with a commercial power factor meter that measures the phase difference between voltage and current Measure the voltage current and power separately at input output and calcul...
Страница 203: ...202 Output power Electrodynamic single phase power meter or Digital power meter Output power factor Digital power meter can be calculated with the measured power supply voltage current and power...
Страница 204: ...thod Natural air cooling Forced air cooling Approximate weight 6 4kg 4kg 4kg 4kg 6kg 6kg 7kg 7kg Carrier frequency 7 Sine wave PWM carrier frequency 1k 14kHz DC reactor option Item Specification Model...
Страница 205: ...eration deceleration time setting idle run stop alarm reset emergency stop jogging selection step frequency setting operation signal hold and others Input signal Digital input 8 channels arbitrary all...
Страница 206: ...ed bps 57600 38400 19200 9600 4800 2400 1200 selectable Synchronization Asynchronous start stop Data format ASC code or BINARY BINARY Data length 8bit Stop bit length 1bit or 2bit selectable Parity ch...
Страница 207: ...238 140 128 170 5 5 5 Specification H H1 W W1 D d t S06 4A019 B S06 4A025 B S06 4A032 B S06 4A038 B 300 280 200 180 205 6 5 5 S06 4A049 B S06 4A061 B 360 340 240 220 215 7 1 Specification H H1 W W1 D...
Страница 208: ...207 12 2 Operation panel 1 Operation panel 2 External installation of operation panel Dimensional diagram of opening hole...
Страница 209: ...ower supply Model name 200V grade 3XYEB 105 104 400V grade 3XYHB 105 104 OKAYA motor company product Noise filter Note 1 Reduce the cable interference influence caused by wiring into the inverter powe...
Страница 210: ...SANKEN ELECTRIC CO LTD Address 1 11 1 Nishi Ikebukuro Toshima ku Tokyo Phone 81 3 3986 6701 Fax 81 3 3986 2650 Published in February 2015 Corresponding software version VER U0100 TEXC S06 001 EN...
