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Engineering Data and Temperature Limitations .................................................................................. 1

Explanation of Pump Nomenclature ................................................................................................... 2

Performance Curve, Model S30 Non-Metallic Design Level 2 ............................................................ 3

Dimensions: S30 Non-Metallic ............................................................................................................ 4

Metric Dimensions: S30 Non-Metallic ................................................................................................. 5

Dimensions: S30 Non-Metallic with Spill Containment ........................................................................ 6

Metric Dimensions: S30 Non-Metallic with Spill Containment ............................................................ 7

Principle of Pump Operation ............................................................................................................... 8

Installation and Start-up ..................................................................................................................... 8

Air Supply ........................................................................................................................................... 8

Air Valve Lubrication ........................................................................................................................... 8

Air Line Moisture ................................................................................................................................. 8

Air Inlet and Priming ........................................................................................................................... 8

Between Uses .................................................................................................................................... 8

Installation Guide ................................................................................................................................ 9

Important Safety Information ............................................................................................................ 10

Material Codes ................................................................................................................................. 11

Troubleshooting ................................................................................................................................ 12

Warranty ........................................................................................................................................... 12

Composite Repair Parts Drawing ..................................................................................................... 13

Overlay Option Drawing .................................................................................................................... 13

Composite Repair Parts List ............................................................................................................. 14

Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 15

Spill Containment Repair Parts List .................................................................................................. 15

Spill Containment Concept ............................................................................................................... 16

Spill Containment Option Diaphragm Servicing .............................................................................. 16

Filling Spill Containment Chambers with Liquid ............................................................................... 16

Spill Containment Option for TPE Equipped Pumps ........................................................................ 17

Spill Containment Repair Parts List .................................................................................................. 17

Spill Containment Concept with TPE Diaphragms ........................................................................... 18

Spill Containment Option with TPE Diaphragm ................................................................................ 18

Air Distribution Valve Assembly Drawing .......................................................................................... 19

Main Air Valve Assembly Parts List .................................................................................................. 19

Air Distribution Valve Servicing ......................................................................................................... 20

Air Distribution Valve with Stroke Indicator Options .......................................................................... 21

Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 21

Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 22

Solenoid Shifted Air Valve Drawing .................................................................................................. 23

Solenoid Shifted Air Valve Parts List ................................................................................................ 23

Solenoid Shifted Air Distribution Valve Option .................................................................................. 24

Pilot Valve Assembly Drawing .......................................................................................................... 25

Pilot Valve Assembly Parts List ......................................................................................................... 25

Pilot Valve Servicing ......................................................................................................................... 26

Diaphragm Service Drawing, Non-Overlay ....................................................................................... 27

Diaphragm Service Drawing, with Overlay ....................................................................................... 27

Diaphragm Servicing ........................................................................................................................ 28

Overlay Diaphragm Service ............................................................................................................. 28

Pumping Hazardous Liquids ............................................................................................................. 29

Converting the pump for piping the exhaust air ................................................................................ 29

Exhaust Conversion Drawing ........................................................................................................... 29

Converted Exhaust Illustration .......................................................................................................... 29

Modular Check Valve Servicing ........................................................................................................ 30

Modular Check Valve Drawing .......................................................................................................... 30

Dual Port Option Drawing ................................................................................................................. 31

Dual Porting Options ........................................................................................................................ 32

Dual porting of both suction and discharge ends of the pump ......................................................... 32

Single porting of the suction and dual porting of the pump discharge ............................................. 32

Dual porting of the suction and single porting of the pump discharge ............................................. 32

Leak Detection Options Drawing ...................................................................................................... 33

Electronic Leak Detector Installation ................................................................................................ 33

Mechanical Leak Detector Installation .............................................................................................. 33

Pulse Output Kit Drawing ................................................................................................................. 34

Pulse Output Kit Option .................................................................................................................... 34

Optional Muffl er Confi gurations, Drawing ......................................................................................... 35

CE Declaration of Conformity ........................................................................................................... 36

U.S. Patent #
400,210
5,996,627
6,241,487

SERVICE & OPERATING MANUAL

Model S30 Non-Metallic Design Level 2

Table of Contents

s30nmdl2sm-REV0808

WARREN RUPP,

INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfi eld, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com