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pb025nmdl3sm-rev0913

Table of Contents

Engineering Data and Temperature Limitations ....................1

Performance Curve ...............................................................1

Explanation of Pump Nomenclature ......................................2

Dimensions ............................................................................3

Metric Dimensions .................................................................4

Principle of Pump Operation..................................................5

Check Valve Servicing ...........................................................5

Diaphragm Servicing .............................................................5

Troubleshooting .....................................................................6

Warranty ................................................................................6

Recycling ...............................................................................6

Important Safety Information .................................................6

Material Codes ......................................................................7

Installation Guide ...................................................................7

Composite Repair Parts Drawing ..........................................8

Available Service and Conversion Kits ..................................8

Composite Repair Parts List ..................................................9

Grounding the Pump .............................................................9

Solenoid Shifted Option Drawing.........................................10

Solenoid Shifted Air Valve Parts List ...................................10

Solenoid Shifted Options .....................................................11

Solenoid Connector Drawing ...............................................11

CE Declaration of Conformity - Machinery ..........................12

CE Declaration of Conformity - ATEX ..................................13

Explanatiion of ATEX Markings ...........................................14

Warren  Rupp,  Inc.,  • A  Unit  of  IDEX  Corporation  •  800  N.  Main  St.,  P.O.  Box  1568,  Mansfield,  Ohio  44901-44902  USA  

 

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com 

Model PB¼
Type 3

Air-Operated 
Double Diaphragm Pump

SERVICE & OPERATING MANUAL

Original Instructions

See page 2 
for ATEX ratings.

See pages 2, 13 and 14 

for ATEX ratings.

Содержание Model PB 1/4

Страница 1: ...Kits 8 Composite Repair Parts List 9 Grounding the Pump 9 Solenoid Shifted Option Drawing 10 Solenoid Shifted Air Valve Parts List 10 Solenoid Shifted Options 11 Solenoid Connector Drawing 11 CE Declaration of Conformity Machinery 12 CE Declaration of Conformity ATEX 13 Explanatiion of ATEX Markings 14 Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St P O Box 1568 Mansfield Ohio 44901 44902...

Страница 2: ......

Страница 3: ... F 37 C 20 F 29 C 0 F 18 C CAUTION Operating temperature limitations are as follows 20 F 29 C 32 F 0 C II 2GD T5 100 90 80 70 60 50 40 30 20 10 0 5 1 0 2 5 3 0 3 5 4 0 4 5 1 5 2 0 1 2 3 4 5 6 7 0 0 2 4 6 8 10 12 14 16 0 1 1 7 2 3 4 3 5 1 4 6 8 5 8 5 6 10 2 CAPACITY Liters per minute U S Gallons per minute BAR PSI HEAD 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 20 PSI 1 36 Bar ...

Страница 4: ...S S S S S S S S S S S S S S S S S S S S S 4 4 4 4 4 4 4 4 4 4 4 4 PP PP PP K K K CA CA CA PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP CA CA CA PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP PP CA CA CA E PP E7 P2 E PP E6 P0 E5 E9 E E E E E4 E8 E E3 E E2 E E1 E E0 AC Acetal AL Aluminum CA Conductive Acetal K PVDF PP Polypropylene SS Stainless Steel T PTFE S Santoprene R Hytrel Kit Opt...

Страница 5: ...pb025nmdl3sm rev0913 Page 3 Dimensions PB Non Metallic Dimension Standard Pulse Output Kit A B C 7 3 1 8 5 1 2 7 3 1 8 5 1 2 ...

Страница 6: ...pb025nmdl3sm rev0913 Page 4 Metric Dimensions PB Non Metallic Dimension Standard Pulse Output Kit A B C 178 79 140 178 79 140 ...

Страница 7: ...ge Product remaining in the pump be tween uses could dry out or settle out This could cause problems with the diaphragms and check valves at restart In freezing temperatures the pump must be completely drained between uses in all cases Figure 1 Figure 2 Figure 3 CHECK VALVE SERVICING Need for inspection or service is usually indicated by poor priming unstable cycling reduced performance or the pum...

Страница 8: ...rge line valves What to Check Blocked pumping chamber Corrective Action Disassemble and inspect the wetted chambers of the pump Remove or flush any obstructions What to Check Entrained air or vapor lock in one or both pumping chambers Corrective Action Purge chambers through tapped chamber vent plugs PURGING THE CHAMBERS OF AIR CAN BE DANGEROUS Contact the Warren Rupp Technical Services Department...

Страница 9: ...r Black 354 Injection Molded 203 40 Santoprene Duro 40D 5 Color RED 355 Thermal Plastic 356 Hytrel 357 Injection Molded Polyurethane 358 Urethane Rubber Compression Mold 359 Urethane Rubber 360 Nitrile Rubber Color coded RED 361 Nitrile 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl...

Страница 10: ...sembly 031 107 503 Main Air Valve Body Assembly Conductive Acetal only 031 101 000 Pilot Valve Assembly 475 145 000 Air Exhaust Conversion Kit 475 154 000 Air Exhaust Conversion Kit Conductive Acetal only 475 149 520 Pail Transfer Kit in PVDF 475 149 552 Pail Transfer Kit in Polypropylene 476 117 354 Wetted End Kit Santoprene 476 117 356 Wetted End Kit Hytrel Diaphragms Balls 476 117 600 Wetted En...

Страница 11: ...0 Seat Check Valve 4 722 073 506 Seat Check Valve 4 722 073 552 Seat Check Valve 4 34 050 033 354 Ball Check 4 050 033 356 Ball Check 4 050 034 600 Ball Check 4 35 312 095 520 Elbow Suction 2 312 095 502 Elbow Suction 2 312 095 552 Elbow Suction 2 37 706 023 115 Screw Machine 10 32UNF x 1 Long 32 38 544 004 115 Nut Hex Flange 10 32UNF 16 39 312 096 520 Elbow Discharge 2 312 096 502 Elbow Discharge...

Страница 12: ...oid Coil 240 VAC 1 49 866 068 000 Tube Fitting 1 50 538 083 555 Nipple 1 51 835 009 555 Tee Pipe 1 52 860 062 540 Tubing 1 53 866 069 000 Tube Fitting 1 For Explosion Proof Solenoid Valve 48 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC 50 Hz 1 219 009 006 Soleno...

Страница 13: ...the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a st...

Страница 14: ...ir Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series RS Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump ...

Страница 15: ...gnations see page 2 back Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA Applicable Standard EN13463 1 2001 EN13463 5 2003 David Roseberry Engineering Manager DATE APPROVAL TITLE 27 MAY 2010 AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X KEMA Quality B V Utrechtseweg 310 6812 ...

Страница 16: ...X CE 0344 Pump types HDB1 HDB40 HDB2 HDB50 HDB3 HDF1 HDF25 HDF2 HDF3M PB S05 S1F S15 S20 S30 SB1 SB25 ST1 ST40 G15 G20 and G30 without the above listed options no aluminum parts II 1 G c T5 II 3 1 G c T5 II 1 D c T100o C I M1 c I M2 c KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0072 X No Yes Yes No Yes KEMA 09ATEX0071 X KEMA 09ATEX0072 X CE 0344 Pump types DM...

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