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s a n d p i p e r p u m p

c o m

Model HD20F

Non-Metallic Flap Valve
Design Level 1

Certified Quality

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Mansfield, Ohio 44902 USA

Telephone 419.524.8388

Fax 419.522.7867

SANDPIPERPUMP.COM

Quality System

ISO 9001 Certified

Environmental Management System

ISO 14001 Certified

SERVICE & OPERATING MANUAL

Original Instructions

1: PUMP

SPECS

2: INST

ALL

& OP

3: EXP

VIEW

AIR END

5: WET END

6: OPTIONAL

7: W

ARRANTY

Содержание HD20F

Страница 1: ...ain St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified Copyright 2015 Warren Rupp Inc All rights reserved SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTALL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Страница 2: ... caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properties Do not expose to UV light for extended periods of time Model HD20F Non Metallic In the event of diaphragm rupture pu...

Страница 3: ...Troubleshooting Guide SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 15 Diaphragm Drawings Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 17 Warranty CE Declaration of Conformity Machiner...

Страница 4: ...el Wetted Material P Polypropylene Glass Filled Polypropylene Diaphragm Check Valve Materials B Buna N Buna N E EPDM EPDM H Hytrel Hytrel J Santoprene EPDM N Neoprene Neoprene P Neoprene Urethane V FKM FKM Check Valve Seat S Stainless Non Wetted Material Options P Glass Filled Polypropylene Porting Options N NPT Female B BSPT Female Your Serial fill in from pump nameplate _________________________...

Страница 5: ...micals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resistance to abrasives Has poor resistance to most solvents and oils 150 F 66 C 32 F 0 C Virgin PTFE PFA TFE Chemically inert virtually impervious Very few chemicals are known to chemically react with PTFE molten alkali metals turbulent liquid or ...

Страница 6: ... the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills In the event of a diaphragm failure a complete rebuild of the center section is recommended 29 70 754 20 89 531 2X 13 3 2 00 51 9 78 248 17 56 446 3 00 76 3 00 76 SUCTION PORT 2 NPT 2 BSPT DISCHARGE PORT 2 FNPT 2 BSPT 12 02 305 4X 41 10 9 00 229 AIR INLET 3 4 NPT STANDARD ENCAPSULATED MU...

Страница 7: ...by the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the chamber volume This results in a pressure differential necessary for atmospheric pressure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber Suction side stroking also in...

Страница 8: ...ng or freezing of the exhaust air causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet and Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of ...

Страница 9: ...exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chambers with l...

Страница 10: ...0 ROTATION 25 33 36 3 30 7 38 45 46 20 32 37 29 Torque 120 in lbs Torque 120 in lbs Torque 150 in lbs Torque 480 in lbs Torque 150 in lbs Torque 220 in lbs Torque 220 in lbs Item 14 use 242 Loctite or equivalent anaerobic adhesive during installation Item 16 use 242 Loctite or equivalent anaerobic adhesive during installation Item 46 if studs are replaced use 277 Loctite or equivalent anaerobic ad...

Страница 11: ...28 545 005 115 Nut Hex 24 29 547 002 110 Nut Stop 8 30 560 001 360 O ring 2 31 560 213 360 O ring Buna N 2 560 213 363 O ring Fluorocarbon FKM 2 560 213 364 O ring EPDM 2 560 213 365 O ring Neoprene 2 32 570 001 360 Hinge Pad Buna N 4 570 001 363 Hinge Pad Fluorocarbon FKM 4 570 001 364 Hinge Pad EPDM 4 570 001 365 Hinge Pad Neoprene 4 33 570 009 360 Pad Wear Buna N 2 570 009 363 Pad Wear Fluoroca...

Страница 12: ...Pads Seals Wear Pads and Seals 476 355 360 Check Valve Module Kit For Model HD20F1PBSPNS000 HD20F1PBSPBS000 Seat Buna N Flap Hinge Pad Retainer assembled 476 355 363 Check Valve Module Kit For Model HD20F1PVSPNS000 HD20F1PVSPBS000 Seat FKM Viton Flap Hinge Pad Retainer assembled 476 355 364 Check Valve Module Kit For Model HD20F1PESPNS000 HD20F1PESPBS000 HD20F1PJSPNS000 HD20FJSPBS000 Seat EPDM Fla...

Страница 13: ...LUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Mold...

Страница 14: ...embly Parts List Brass Stainless Item Part Number Description Qty 1 031 140 162 Air Valve Assembly 1 1 A 031 139 162 Sleeve and Spool Set 1 1 B 095 119 551 Body Air Valve 1 1 C 165 140 552 End Cap 2 1 D 560 020 360 O Ring 10 1 E 675 068 115 Retainer 2 1 F 165 096 551 Cap Muffler 1 1 G 530 028 550 Muffler 1 1 H 710 015 115 Screws Self tapping 4 For pumps with alternate mesh sound dampening mufflers...

Страница 15: ...0 015 115 Screws Self tapping 4 For pumps with alternate mesh sound dampening mufflers or piped exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 J 1 K 1 L Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 air valve from pump 1 Step 2 Remove retainer 1 E Step 3 end caps 1 C bumpers 1 E inspect o rings 1 G Step 4 Remove spool part of 1...

Страница 16: ...from sleeve 2 B inspect O Rings 2E replace if required Step 4 Lightly lubricate O Rings 2 C and 2 E Reassemble in reverse order Pilot Valve Assembly Parts List Item Part Number Description Qty 2 095 110 558 Pilot Valve Assembly 1 2 A 095 095 558 Valve Body 1 2 B 755 052 000 Sleeve With O Rings 1 2 C 560 033 360 O Ring Sleeve 6 2 D 775 055 000 Spool With O Rings 1 2 E 560 023 360 O Ring Spool 3 2 F...

Страница 17: ...iscard Step 3 Remove bushing plunger 7 inspect for wear and replace if necessary with genuine parts Step 4 Remove O ring 30 inspect for wear and replace if necessary with genuine parts Step 5 Lightly lubricate O ring 30 and insert into intermediate Step 6 Reassemble in reverse order Step 7 Remove seal diaphragm rod 42 Step 8 Clean seal area lightly lubricate and install new seal diaphragm rod 40 n...

Страница 18: ...hd20fnmdl1sm rev1215 sandpiperpump com 15 Model HD20F Non Metallic Torque 480 in lbs 13 Diaphragm Service Drawing Non Overlay 5 WET END ...

Страница 19: ...nded No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inner plates use a torque...

Страница 20: ...EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance Written Warranty 5 YEAR Limited Product Warranty Quality System ISO 9001 Certified Environmental Management Systems ISO 14001 Certified Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no pr...

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