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PFEIFFER Chemie-Armaturenbau GmbH · Hooghe Weg 41 · 47906 Kempen

Phone: 02152 2005-0 · Fax: 02152 1580

[email protected] · www.pfeiffer-armaturen.com

MOUNTING AND
OPERATING INSTRUCTIONS

EB 20a

Translation of the original manual

Ball valve BR 20a DIN and ANSI version

to combine with actuators

May 2022 edition

Содержание EB 20a

Страница 1: ...en Phone 02152 2005 0 Fax 02152 1580 sales pfeiffer de samsongroup com www pfeiffer armaturen com MOUNTING AND OPERATING INSTRUCTIONS EB 20a Translation of the original manual Ball valve BR 20a DIN an...

Страница 2: ...fe and correct use read this EB carefully prior to use and keep it for later reference In the case of questions that go beyond the scope of this EB please contact the After Sales Service at PFEIFFER C...

Страница 3: ...Assembly of the DIN ball valve DN 150 200 3 4 3 5 3 Assembly of the ANSI ball valve 3 6 4 Shipment and on site transport 4 1 4 1 Accepting delivery 4 1 4 2 Unpacking the ball valve 4 1 4 3 Transportin...

Страница 4: ...1 1 Ball valve in the standard version 12 1 12 1 2 Ball valve with double stuffing box 12 1 12 2 Replacing the V ring packing in the case of a ANSI ball valve 12 3 12 3 Replacing the seal ring of the...

Страница 5: ...nel The ball valve may only be disassembled dismantled assembled and commissioned by qualified specialist personnel trained in pressurised pipes who are familiar with the assembly commis sioning and o...

Страница 6: ...in po tentially explosive areas Ball valves with plastic lining PFA PTFE EPDM etc through which chargeable media flows during operation must be provided with an electrostatically dissipative plastic l...

Страница 7: ...dium can cause hazards It must be kept in mind that the media is usually hazardous A blind flange must be assembled on the free connecting pieces or the ball valve must be secured against unauthorised...

Страница 8: ...due to unsuitable tools Unsuitable tools can damage the ball valve Suitable tools are required to work on the ball valve see Chapter 15 1 3 Tools Damage to the ball valve due to unsuitable lubricants...

Страница 9: ...sible op erating pressure PS and number value 7 Test pressure PT and number value The test pressure must be observed depending on the device 8 Manufacturer number from 2018 e g 381234 001 001 38 1234...

Страница 10: ...DN 15 25 and NPS 1 Figure 2 2 Type plate 82149ae for DN 40 200 and NPS1 8 2 1 2 Actuator type plate See the corresponding actuator documentation 2 2 Material marking The ball valves are marked on the...

Страница 11: ...e BR 20a ball valve can be selected in the following versions With a hand lever DN 15 up to 100 or NPS1 up to 4 With a manual gear With PFEIFFER rotary actuator BR 31a With rotary actuators from other...

Страница 12: ...aterial requires suitable lubricant A suitable lubri cant must be selected for grease free ball valves especially for use with oxygen For suitable lubricant see Chapter 15 1 2 Lubricant Info NOTE The...

Страница 13: ...n DN 15 100 Pos Designation Pos Designation 1 Body with lining 18 O ring 2 Ball with coating 19 Stuffing box lower section 3 Seat ring 20 Distance bush 4 Screw stud bolt 21 Set of spring washers 5 Nut...

Страница 14: ...he body halves 1a and 1b The seal rings may not be installed without clearance To achieve the tightness of the ball valve the seal rings must be installed in their seat with sufficient clearance If th...

Страница 15: ...n DN 150 200 Table 3 2 Parts list of the ball valve in the DIN version DN 150 200 Pos Designation Pos Designation 1 Body with lining 11 Stuffing box flange 2 Ball with coating 12 Screw 3 Seat ring 14...

Страница 16: ...ing bushing 10 into the stuffing box flange 11 Place the pre assembled stuffing box flange on the body and adjust with screws 12 Tighten the screws evenly in a criss cross pattern until a gap between...

Страница 17: ...ANSI version Table 3 3 Parts list of the ball valve in the ANSI version Pos Designation Pos Designation 1 Body with lining 11 Stuffing box flange 2 Ball with coating 12 Screw 3 Seat ring 14 Center rin...

Страница 18: ...e Figure 3 3 Place the centring ring 14 on the spring washer s Insert the set of spring washers 9 in the centring ring until reaching the bottom ring of the V ring packing The arrange ment and quantit...

Страница 19: ...pproved lifting equipment and load lifting equip ment whose lifting capacity corresponds at least to the weight of the ball valve including the actuator Take the weights from the respective data sheet...

Страница 20: ...s examples for most valve variants On site the conditions for lifting and transporting the valve can change how ever The operator makes sure that the valve is lifted and transport ed safely WARNING 4...

Страница 21: ...rage prior to installation the ball valve should normally be stored in a closed room where it is pro tected against harmful influences such as impacts dirt or moisture A room temperature of 25 C 15 C...

Страница 22: ...4 4 EB 20a_EN May 2022 edition Subject to technical changes Shipment and on site transport...

Страница 23: ...of a suitable support or mounting for the installed ball valve as well as the pipe Venting Vents are screwed into the exhaust air connections of pneumatic and electropneumatic devices to ensure that t...

Страница 24: ...ball valve can be used in both directions if a direction ar row is not applied Danger due to exceeding the limits of use Exceeding the limits of use can pose a danger to the user and cause damage to t...

Страница 25: ...valve without tension After installing the ball valve open it slowly in the pipe Damage to the ball valve due to a sudden pressure increase and resulting high flow speed Open the ball valve slowly in...

Страница 26: ...ball valves by PFEIFFER Observe the following for the pressure test of a pipe section with installed ball valves First carefully rinse newly installed pipe systems in order to wash out all foreign ma...

Страница 27: ...e blockage see the corresponding actuator docu mentation Prior to disassembly of the actuator bring the ball valve into the fail safe position Danger of injury due to escaping exhaust air During opera...

Страница 28: ...6 2 EB 20a_EN May 2022 edition Subject to technical changes Start up...

Страница 29: ...xhaust air can escape for example from the ac tuator Wear eye protection when working near the valve Observe the following points during operation The PTFE plastic sealing surfaces tend to flow After...

Страница 30: ...7 2 EB 20a_EN May 2022 edition Subject to technical changes Operation...

Страница 31: ...ge seals If the seals are damaged replace them Leaks in the body parts The body section connection loosened Retighten the body halves with the respective tightening torque see Table 15 1 in Chapter 15...

Страница 32: ...listed in the table contact the After Sales Service at PFEIFFER Spare parts must be ordered indicating all the data according to the valve marking Only original parts from PFEIFFER Che mie Armaturenba...

Страница 33: ...medium properties cause injuries e g scalding chemical burns Wear protective garments protective gloves and eye protec tion Do not loosen the screw of the optional test connection while the ball valv...

Страница 34: ...etermine the cause and remedy it see Chapter 8 Malfunctions Check pipe connections and seals of the ball valve and actu ator for leaks Regular maintenance work on the ball valve is not necessary but w...

Страница 35: ...ase the residual energy of the actuator spring tension before re leasing the blockage see the corresponding actuator docu mentation Prior to disassembly of the actuator bring the ball valve into the f...

Страница 36: ...10 2 EB 20a_EN May 2022 edition Subject to technical changes Decommissioning...

Страница 37: ...king on the ball valve residual medium can escape and depending on the medium properties cause injuries e g scalding chemical burns Wear protective garments protective gloves and eye protec tion Do no...

Страница 38: ...11 2 EB 20a_EN May 2022 edition Subject to technical changes Removal...

Страница 39: ...Check the PTFE rings of the V ring packing as well as all plastic parts for damage and in the case of doubt replace them Assemble the ball valve as described in Chapter 3 5 1 DIN ball valve assembly N...

Страница 40: ...12 2 EB 20a_EN May 2022 edition Subject to technical changes Repairs Figure 12 1 BR 20a ball valve...

Страница 41: ...seal rings may not be installed without clearance To achieve the tightness of the ball valve the seal rings must be installed in their seat with sufficient clearance If this is not possible please co...

Страница 42: ...erwise the valve will not be accepted PFEIFFER recommends documenting the following contamination data in the form FM 8 7 6 Declaration regarding the contami nation of PFEIFFER valves and components I...

Страница 43: ...2022 edition Subject to technical changes Disposal 13 Disposal For disposal observe the local national and international regulations Do not dispose of old components lubricant and hazardous materials...

Страница 44: ...13 2 EB 20a_EN May 2022 edition Subject to technical changes Disposal...

Страница 45: ...Equipment Directive 2014 68 EU for manually operated valves see page 14 3 Declaration of conformity for completed machinery accord ing to Machinery Directive 2006 42 EC for the ball valve with actuat...

Страница 46: ...14 2 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Страница 47: ...14 3 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Страница 48: ...14 4 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Страница 49: ...14 5 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Страница 50: ...14 6 EB 20a_EN May 2022 edition Subject to technical changes Certificates...

Страница 51: ...9 35 Nm DN 50 NPS2 1 to 7 25 Nm 8 and 9 30 Nm DN 80 NPS3 1 to 13 35 Nm 14 and 15 40 Nm DN 100 NPS4 1 to 14 35 Nm 15 and 16 45 Nm DN 150 NPS6 1 to 12 40 Nm 13 and 14 45 Nm DN 200 NPS8 1 to 14 50 Nm 15...

Страница 52: ...3 Tools Suitable tools are required to work on the ball valve Unsuitable tools can damage the ball valve 15 2 Spare parts PFEIFFER recommends spare part sets for Commissioning and for 2 year operatio...

Страница 53: ...in the DIN version DN 15 100 Pos Designation Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Ball with coating 1 4313 PT...

Страница 54: ...Pos Designation Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Ball with coating 1 4313 PFA 3 Seat ring PTFE 4 Stud scr...

Страница 55: ...n Material In the spare parts set for commissioning In the spare parts for 2 year operation 1 Body with lining EN JS 1049 PTFE 2 Ball with coating 1 4313 PFA 3 Seat ring PTFE 4 Stud screw A4 70 5 Nut...

Страница 56: ...15 6 EB 20a_EN May 2022 edition Subject to technical changes Annex 15 2 4 Spare parts of the ball valve with double stuffing box Figure 15 5 Exploded drawing of the ball valve with double stuffing box...

Страница 57: ...g packing 1 4305 PTFE 24 O ring Viton 25 Stuffing box upper section 1 4301 26 Screw A2 70 27 Screw plug 1 4571 28 Washer A4 15 3 Service For maintenance and repair work as well as malfunctions or defe...

Страница 58: ...he indicated data sheets and further information are available also in English at the following address PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49...

Страница 59: ...EB 20a_EN May 2022 edition Subject to technical changes...

Страница 60: ...dition Subject to technical changes PFEIFFER Chemie Armaturenbau GmbH Hooghe Weg 41 47906 Kempen Germany Phone 49 2152 2005 0 Fax 49 2152 1580 E Mail sales pfeiffer de samsongroup com Internet www pfe...

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