background image

SAFETY PRECA

SAFETY PRECA

SAFETY PRECA

SAFETY PRECA

SAFETY PRECAUTIONS

UTIONS

UTIONS

UTIONS

UTIONS

INDEX

INDEX

INDEX

INDEX

INDEX

SET 4631SET 4631SET 4631SET 4631SET 4631

MODEL 27GT630TX51 (CHASSIS CTC203AA5)MODEL 27GT630TX51 (CHASSIS CTC203AA5)MODEL 27GT630TX51 (CHASSIS CTC203AA5)MODEL 27GT630TX51 (CHASSIS CTC203AA5)MODEL 27GT630TX51 (CHASSIS CTC203AA5)

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Error Codes Chart .................................. 1
High Voltage Shutdown Test .................. 1

IC Functions ........................................... 2

Important Parts Information ................... 1

Miscellaneous Adjustments .................... 1

Parts List ................................................. 4

Placement Chart ..................................... 1

Safety Precautions ..................................

1

Schematic Component Location ............ 1

Schematic Notes ..................................... 2

Schematics

Audio ............................................... 4

Gemstar 4 ........................................ 3

Power Supply .................................. 2

Television ........................................ 2

Test Equipment ....................................... 1
Tuner Information .................................. 1

For Supplier Ad

For Supplier Ad

For Supplier Ad

For Supplier Ad

For Supplier Address,

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dress,

dress,

dress,

See PHO

See PHO

See PHO

See PHO

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CT Ann

CT Ann

CT Annual Inde

ual Inde

ual Inde

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• 

Sc

Sc

Sc

Sc

Schematics

hematics

hematics

hematics

hematics

• 

Component  locations

Component  locations

Component  locations

Component  locations

Component  locations

 

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ar

ar

arts list

ts list

ts list

ts list

ts list

Essential  co

Essential  co

Essential  co

Essential  co

Essential  covera

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vera

vera

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or ser

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or ser

or servicing a tele

vicing a tele

vicing a tele

vicing a tele

vicing a television receiver

vision receiver

vision receiver

vision receiver

vision receiver...

...

...

...

...

SEPTEMBER 

SEPTEMBER 

SEPTEMBER 

SEPTEMBER 

SEPTEMBER  2002      SET  4631

 2002      SET  4631

 2002      SET  4631

 2002      SET  4631

 2002      SET  4631

GE

GE

GE

GE

GE

Model 27GT630TX51 (Chassis CTC203AA5)

Model 27GT630TX51 (Chassis CTC203AA5)

Model 27GT630TX51 (Chassis CTC203AA5)

Model 27GT630TX51 (Chassis CTC203AA5)

Model 27GT630TX51 (Chassis CTC203AA5)

Coverage includes these additional models and chassis:

Models

Models

Models

Models

Models

Chassis

Chassis

Chassis

Chassis

Chassis

27GT630TX51

CTC203AA9

27GT630YX51

CTC203AA5

4631

  Technical Service Data

4631

SER

SER

SER

SER

SERVICE 

VICE 

VICE 

VICE 

VICE WARNING

WARNING

WARNING

WARNING

WARNING

Only qualified service technicians who are familiar with safety checks

and guidelines should perform service work. Before replacing parts,

disconnect power source to protect electrostatically sensitive parts. Do

not attempt to modify any circuit unless so recommended by the

manufacturer. When servicing the receiver, use an isolation transformer

between the line cord and power receptacle.

SER

SER

SER

SER

SERVICING 

VICING 

VICING 

VICING 

VICING THE HIGH 

THE HIGH 

THE HIGH 

THE HIGH 

THE HIGH VVVVVOL

OL

OL

OL

OLTTTTTAAAAAGE AND CR

GE AND CR

GE AND CR

GE AND CR

GE AND CRTTTTT

Use EXTREME CAUTION when servicing the high voltage circuits. To

discharge static high voltage, connect a 10K ohms resistor in series with a

test lead between the receiver ground and CRT anode lead. DO NOT lift

the CRT by the neck. Always wear shatterproof goggles when handling

the CRT to protect eyes in case of implosion.

X-RA

X-RA

X-RA

X-RA

X-RAY RADIA

Y RADIA

Y RADIA

Y RADIA

Y RADIATION AND HIGH 

TION AND HIGH 

TION AND HIGH 

TION AND HIGH 

TION AND HIGH VVVVVOL

OL

OL

OL

OLTTTTTAAAAAGE LIMITS

GE LIMITS

GE LIMITS

GE LIMITS

GE LIMITS

Be aware of the instructions and procedures covering X-ray radiation. In

solid-state receivers and monitors, the CRT is the only potential source of

X-rays. Keep an accurate high voltage meter available at all times. Check

meter calibration periodically. Whenever servicing a receiver, check the

high voltage at various brightness levels to be sure it is regulating

properly. Keep high voltage at rated value, NO HIGHER. Excessive high

voltage may cause X-ray radiation or failure of associated components.

DO NOT depend on protection circuits to keep voltage at rated value.

When troubleshooting a receiver with excessive high voltage, avoid close

contact with the CRT. DO NOT operate the receiver longer than

necessary. To locate the cause of excessive high voltage, use a variable

AC transformer to regulate voltage. In present receivers, many electrical

and mechanical components have safety related characteristics which are

not detectable by visual inspection. Such components are identified by a

# on both the schematic and the parts list. For SAFETY, use only

equivalent replacement parts when replacing these components.

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

GENERAL GUIDELINES

Perform a final SAFETY CHECK before returning receiver to customer.

Check repaired area for poorly soldered connections, and check entire

circuit board for solder splashes. Check board wiring for pinched wires or

wires contacting any high wattage resistors. Check that all control knobs,

shields, covers, grounds, and mounting hardware have been replaced. Be

sure to replace all insulators and restore proper lead dress.

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

SAFETY CHECKS — FIRE AND SHOCK HAZARD

Cold Leaka

Cold Leaka

Cold Leaka

Cold Leaka

Cold Leakaggggge Chec

e Chec

e Chec

e Chec

e Checks f

ks f

ks f

ks f

ks for Receiver

or Receiver

or Receiver

or Receiver

or Receivers with Isolated Gr

s with Isolated Gr

s with Isolated Gr

s with Isolated Gr

s with Isolated Ground

ound

ound

ound

ound

Unplug the AC cord, connect a jumper across the plug prongs, and turn

the power switch on (if applicable). Use an ohmmeter to measure the

resistance between the jumped AC plug and any exposed metal cabinet

parts such as antenna screw heads, control shafts, or handle brackets.

Exposed metal parts with a return path should measure between 1M

ohms and 5.2M ohms. Parts without a return path must measure infinity.

Hot Leaka

Hot Leaka

Hot Leaka

Hot Leaka

Hot Leakaggggge Current Chec

e Current Chec

e Current Chec

e Current Chec

e Current Checkkkkk

Plug the AC cord directly into an AC outlet. DO NOT use an isolation

transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF

capacitor to connect between any exposed metal parts on the receiver and

a good earth ground. (See figure below.) Use an AC voltmeter with at

least 5000 ohms per volt sensitivity to measure the voltage across the

resistor. Check all exposed metal parts and measure voltage at each point.

Voltage measurements should not exceed .75VAC, 500µA. Any value

exceeding this limit constitutes a potential shock hazard and must be

corrected. If the AC plug is not polarized, reverse the AC plug and repeat

exposed metal part voltage measurement at each point.

The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by

SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have

been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of

replacement part listed.

Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent

liability is assumed with respect to the use of the information contained herein.

© 2002 

5436 West 78th  Street

Indianapolis, IN  46268-4149

Printed in the United States of America  5 4 3 2 1

02PF02003

PPPPPaaaaaggggge 1

e 1

e 1

e 1

e 1     SET 4631

    SET 4631

    SET 4631

    SET 4631

    SET 4631

UPC

HERE

4631

Representative Model

HIGH 

HIGH 

HIGH 

HIGH 

HIGH VVVVVOL

OL

OL

OL

OLTTTTTAAAAAGE SHUTDO

GE SHUTDO

GE SHUTDO

GE SHUTDO

GE SHUTDOWN 

WN 

WN 

WN 

WN TEST

TEST

TEST

TEST

TEST

Momentarily short BC14901 at base of  Q14901 to ground. The receiver should lose raster and sound. If

receiver does not lose raster and sound, the shutdown circuit should be repaired. To resume normal

operation, remove AC power for approximately 30 seconds and then turn the receiver on.

Содержание PHOTOFACT 27GT630TX51

Страница 1: ...eshooting a receiver with excessive high voltage avoid close contact with the CRT DO NOT operate the receiver longer than necessary To locate the cause of excessive high voltage use a variable AC transformer to regulate voltage In present receivers many electrical and mechanical components have safety related characteristics which are not detectable by visual inspection Such components are identif...

Страница 2: ...27 CR14117 C19 CR14201 A19 CR14202 A18 CR14203 A19 CR14204 A18 CR14205 B18 CR14210 A19 CR14301 E5 CR14401 D10 CR14501 D7 CR14701 E19 CR14702 D19 CR14704 E20 CR14901 E3 CR14902 E3 CR26901 B28 DY1 D9 F14201 A17 FB13201 A42 FB14106 B22 FB14107 A22 FB14108 A22 FB14109 B20 FB14110 A24 FB14114 B21 FB14401 E8 FB14501 D5 FB26401 D26 FB26402 E24 FB26403 B41 FB26404 A43 IR13201 A29 J11401 C4 J11401 B45 J114...

Страница 3: ...de 0 0 3 Set value to 0 0 Standard 1 Non Standard 2 50Hz 3 48Hz 13 Red Bias 30 0 127 Press menu button on the TV set for setup line 14 Green Bias 15 0 127 Press menu button on the TV set for setup line 15 Blue Bias 34 0 127 Press menu button on the TV set for setup line 16 Red Drive 41 0 63 17 Green Drive 33 0 63 18 Blue Drive 32 0 63 19 Gemstar Horizontal OSD Position 166 0 255 Set value to 166 2...

Страница 4: ...P SET 4631 Pa a a a ag g g g ge 1 e 1 e 1 e 1 e 1 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 ...

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Страница 8: ...P SET 4631 Pa a a a ag g g g ge 2 e 2 e 2 e 2 e 2 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 ...

Страница 9: ...P P P P Pa a a a ag g g g ge 3 e 3 e 3 e 3 e 3 SET 4631 SET 4631 SET 4631 SET 4631 SET 4631 SET 4631 P SET 4631 P SET 4631 P SET 4631 P SET 4631 Pa a a a ag g g g ge 3 e 3 e 3 e 3 e 3 ...

Страница 10: ...e 3 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 GE MODEL 27GT630TX51 CHASSIS CTC203AA5 P P P P Pa a a a ag g g g ge 3 e 3 e 3 e 3 e 3 SET 4631 SET 4631 SET 4631 SET 4631 SET 4631 ...

Страница 11: ...P P P P Pa a a a ag g g g ge 4 e 4 e 4 e 4 e 4 SET 4631 SET 4631 SET 4631 SET 4631 SET 4631 SET 4631 P SET 4631 P SET 4631 P SET 4631 P SET 4631 Pa a a a ag g g g ge 4 e 4 e 4 e 4 e 4 ...

Страница 12: ... 1kV 190538 C14706 470pF 10 500V NPO 227050 C14710 01 20 1kV 137583 C14904 22 80 20 25V 217298 C15101 001 10 3kV 120696 C17416 17 43pF 5 50V NPO 214029 C26401 27pF 5 50V NPO 246955 C26402 30pF 5 50V NPO 243467 C26411 12 15 100pF 10 50V NPO 243218 C26422 200pF 10 50V NPO 247000 C26425 26 35 100pF 10 50V NPO 243218 C26437 38 39 44 47pF 5 50V NPO 244069 C26470 220pF 5 50V NPO 249036 C26473 47pF 5 50V...

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