SAMES KREMLIN REXSON SH0106 страница 34 Скачать руководство пользователя

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Use of the product

9.5

Diagnostic help / Troubleshooting guide

Possible symptoms of faults / Causes of faults / Remedies to apply

Defaults

Possible causes

Remedies

Leakage at the cup seals

Insufficient tightening of the
packing nut

Tighten the cup.

Incorrect assembly of seals

Check the assembly.

Damaged or worn seals

Replace them.

Incorrect selection of the

material of the joints

Check compatibility.

The cup seals get rapidly
damaged

No lubricant in the cup
(pumped product drying on
the piston rod).

Clean, replace parts if necessary.
When stopping for a long time, stop
the pump with the piston in the low
position.

Product compatibility / seals Check.

The pump is stopped

The fluid is polymerized,
hardened, dried in the pump.

Clean the pump, change the parts if
necessary.

The cup is too tightened.

Loosen.

Broken part(s) in the pump.

Remove, check, replace.

The motor seems to operate
but the pump does not
deliver product

Internal parts of the motor
failing

Check the operating of the motor.

Defective coupling.

Check coupling.

The pump operates but
irregular flow

Valve clogged on the seat,
incorrectly mounted or worn.

Check mounting, state of the parts,
tightening of parts and seals.

Air inlet in the suction circuit.

At stop, pump piston
continues to move on
going down

Valve worn or incorrectly
mounted

Check and replace parts.

Plug or drain valve not

tightened

At stop, pump piston
continues to move on
going up

Head piston seals or upper
valve worn or incorrectly
mounted.

Check and replace parts.

Plug or drain valve not
tightened

Содержание REXSON SH0106

Страница 1: ...PUMP 106 cm3 Pump REXSON SH106 User Manual 582137110 2021 09 15 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Страница 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Страница 3: ...son part numbers of high viscosity pumps 17 4 2 Table 1 Fluid section Air motor selection 18 4 3 Table 2 Fluid section Pump foot Material selection 18 4 4 Table 3 Seals pack selection 19 5 Identificat...

Страница 4: ...lts Remedies to apply 34 10 Maintenance 36 10 1 Preventive maintenance plan 37 Fluid section 37 10 2 General preconisation maintenance 38 11 Disassembly Reassembly operation 39 Greases and thread lock...

Страница 5: ...it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual carefull...

Страница 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Страница 7: ...Declaration of conformity 7 1 Declaration of conformity Refer to the existing declaration delivered with the product...

Страница 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Страница 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Страница 10: ...components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Страница 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Страница 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Страница 13: ...ir motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read ca...

Страница 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Страница 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Страница 16: ...esigned and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Страница 17: ...are available Significant designation Ex 1 cP 1 mPa s SH R E X 0106 Technology Shovel pump SH Air Motor None XX Motor 1500 15 Motor 3000 30 Motor 5000 50 Refer table 1 Material of construction SS Stai...

Страница 18: ...bar psi bar psi XX NONE 10 MOTOR 1500 17 1 6 100 100 1500 582141110 30 MOTOR 3000 34 1 6 100 200 3000 582140110 50 MOTOR 5000 63 1 6 100 380 5500 582146110 4 3 Table 2 Fluid section Pump foot Materia...

Страница 19: ...TFE 03 PE FKM PTFE andPE PTFE and PE PTFE 04 Leather FKM Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PTFE PTFE Polytetrafluorothylene Teflon like propert...

Страница 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Страница 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Страница 22: ...Options MO Motor MO 41 MOT1500 15 42 MOT3000 30 43 MOT5000 50 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06 F Foo...

Страница 23: ...5 182 13 06 REXSH0106 XX CS FP 06 None CS Mixed Steels FP Follower plate 80 mm 06 PU 151 050 506 REXSH0106 50 CS FP 06 MOT5000 63 1 CS Mixed Steels FP Follower plate 80 mm 06 PU 105 182 04 01 REXSH010...

Страница 24: ...d seals kits Packings Depending on seal kit Available Motors Motor selection XX 15 30 50 NONE MOTOR 1500 MOTOR 3000 MOTOR 5000 Pressure Ratio 17 1 34 1 63 1 Maximum Air Inlet Pressure bar 6 6 6 psi 10...

Страница 25: ...steel Stainless steel Cylinder Stainless steel chromed Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Stainless steel Carbon steel Valve con...

Страница 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Страница 27: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Страница 28: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Страница 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Страница 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Страница 31: ...ening Tightening of the wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Страница 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Страница 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Страница 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Страница 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Страница 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Страница 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Страница 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Страница 39: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Страница 40: ...operation 40 Fluid section Follower plate and drum bung 60L REXSH0106 CS FP REXSH0106 D1 REXSH0106 SS FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A...

Страница 41: ...Disassembly Reassembly operation 41 Fluid section drum bung 200L REXSH0106 D2 A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 C 3 A 2 A 1 A 1 For a full description of spare parts see Part 12 Spare Parts...

Страница 42: ...its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 For the pump model REXSH0106 D2 only Untighten the screw 44 and remove the ring 47 Remove the extension 45 Cup seals Unscrew...

Страница 43: ...ew the nut 23 and the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washer 19 Reinstall the pa...

Страница 44: ...valve body 21 on the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and push it in its housin...

Страница 45: ...essories and spare parts designed to withstand the pump s operating pressures Fluid section follower plate and drum bung 60L REXSH0106 CS FP REXSH0106 D1 REXSH0106 SS FP WARNING these parts are not su...

Страница 46: ...Spare parts 46 Fluid section drum bung 200L REXSH0106 D2 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Страница 47: ...8 335 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 209 626 1 2 16 Piston nut 209 682 1 1 17 M washer N S 1 1 19 F washer N S 1 1 20 Piston bush 209 683 1 1 21 Valve body 209 664 209 7...

Страница 48: ...ntenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part maintenance level Lower adapter flange for motors 1500 3000 144 246 295 1 3 1 Connecting flangen N S 20...

Страница 49: ...t Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Ep...

Страница 50: ...PE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM Adjustment block 4 210 343 ST STEEL 4 210 343...

Страница 51: ...687 LEATHER PE 6 209 689 PTFE G 6 209 689 PTFE G Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 180 FKM...

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