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OPERATOR’S MANUAL

DOUBLE-ROTOR RAKES

DUO

APPENDIX

CALCULATING AXIS LOAD

ATTENTION!

When mounting the machine on a tractor using front and/or rear 3-point linkage,
a maximum value of permissible load cannot be exceeded

–

tractor's front axis

load must be 20% of the tractor's overall weight.
Before using the tractor-machine assembly, check whether these conditions are
met, while calculating and weighing the assembly.

Defining the total weight, axis load, tyre load capacity and minimum load.

For calculations the following data is necessary:

[kg]

Tractor's overall weight

[kg]

Front axis load on unloaded tractor

[kg]

Rear axis load on unloaded tractor

[kg]

Total weight of machine mounted on front 3-point linkage or weight of front
ballast

[kg]

Total weight of machine mounted on rear 3-point linkage or weight of rear
ballast

[m]

Distance between centre of gravity of machine mounted on front 3-point
linkage / front ballast and tractor's front axis centre

[m]

Distance between tractor's axes

[m]

Distance between tractor's rear axis centre and centres of ball joints on
tractor's lower links

[m]

Distance between centres of ball joints on tractor's lower links and centre
of gravity of machine mounted on rear 3-point linkage / rear ballast

Refer to tractor's operation manual

Refer to technical data for machine in operation manual or price list

Dimensions / measurement

Содержание DUO 680

Страница 1: ...60 Zabłudów Polska tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL Serial number The original operator s manual ENGLISH IN306EN003 05 05 2020 EDITION No 3 DOUBLE ROTOR RAKES DUO 680 DUO 740 ...

Страница 2: ...s shown throughout this manual by this safety alert symbol CAUTION Operation of the rake before reading the operator s manual carefully as well as operating by the unauthorized staff especially by children is strictly forbidden CAUTION It is forbidden to start the drive of the rake before putting the machine into working position CAUTION Rake s components bent after coming across an obstacle or st...

Страница 3: ... rake for transport on public roads 26 5 5 Preparing rake for transportation on a large truck 27 5 6 Mounting PTO shaft 28 5 7 Switching the rake from transport to operating position 29 5 8 Preparing the rake for operation 30 5 8 1 Single windrow option 31 5 8 2 Double windrow option 32 5 9 Raking width adjustment 33 5 10 Operation 33 5 11 Lifting rake on headland 34 5 12 Removing clogging and jam...

Страница 4: ... MANUAL 11 WARRANTY CARD 45 12 WARRANTY TERMS 45 12 1 Warranty claim procedure 45 12 2 Warranty repairs record 47 13 SCHEME 47 13 1 Hydraulic scheme 47 13 2 Electric scheme DUO 680 48 13 3 Elictric scheme DUO 740 48 APPENDIX CALCULATING AXIS LOAD 49 ...

Страница 5: ... it should be in working condition along with operator s manual EC declaration of conformity and its basic equipment Prior to operating the rakes its user must familiarize himself with this manual as well as common work safety rules The rake is manufactured in accordance with safety standards requirements Respecting recommendations herein shall ensure operation safety If you have any questions con...

Страница 6: ...r with its operation and ways to avoid them NOTE Use of the rake for purposes other than mentioned herein is forbidden Different use than the above mentioned shall be considered as improper and may lead to revoking of the warranty The machine should be operated maintained and repaired only by personnel who are learned with its detailed specifications and safety rules and procedures Willful modific...

Страница 7: ...6 5 ha h 8 0 ha h Rotor quantity 2 pcs 2 pcs Rotor arm quantity 2 x 11 pcs 2 x 11 pcs Axis on rotors Tandem axis Tires Speed load index 1 18x8 5 8 130 425 Tire pressure 2 0 bar Weight 1720 kg 2060 kg Coupling load max 350 kg Axle load max 1100 kg Noise level LpA 2 63 8 3 2 dB LAmax 3 64 5 3 2 dB LCpeak 4 91 5 3 2 dB 1 Use of tyres delivered by other manufacturers is allowable on condition the size...

Страница 8: ...of unwanted objects to get into area of rotating rotor arms The rake is equipped with adjustable swath guard both on front and rear raking assembly 20 15 Both assemblies are guided onto carts 14 19 During transport the outer raking arms are removed and placed in holders Raking tines are put in covers 1 Tiller 2 Intersecting axis gear 3 Safety guard 4 Front rotor gear 5 Joint linkage 6 Turning cyli...

Страница 9: ...s set additional front suport wheel Tab 2 Recommended PTO shaft Rake Power Length Momentum Symbol Clutch Manufacturer Remarks HP mm Nm DUO 680 DUO 740 64 1300 1851 830 8G7R130CEWR7001 unilateral Bondioli Pavesi Fig 3 Shaft lubrication NOTE PTO shaft lubrication frequency must be respected Points shown on Fig 3 shall be lubricated every 50 hours PTO shaft should also be lubricated prior to and afte...

Страница 10: ...ted on hitch pin Fig 37 The bolts and other fasteners should be inspected on regular basis Operating with damaged or worn fasteners is not admissible When operating the rake please comply with the Resolution of the Minister of Agriculture and Food Economy of 12 01 1998 on work safety when operating tractors machines technical instruments and devices used in farming Dz U nr 12 98 poz 51 When operat...

Страница 11: ...reak in the equipment operation turn the drive off Shut down the tractor s engine take the ignition key off leave the cabin and make sure there are no unauthorized persons in the cabin and close the door Do not leave agricultural machinery on slopes or other descents without providing protection against its free runaway Due to a risk of tipping it is forbidden to fold rotors for work on ascents ac...

Страница 12: ...justed to current road conditions and traffic code applicable in your country Before transporting the machine make sure that locking catches are engaged properly in transport position Before transporting the rake make sure that support feet are lifted and protected 4 4 1 Putting machines onto another vehicle for transport Both the carrier and the driver shall be responsible for the rake transport ...

Страница 13: ...shaft Use only the rake s manufacturer recommended PTO shafts In order to operate safely use only fit undamaged telescopic articulated shafts Damaged telescopic articulated shaft shall be repaired or replaced with new one Pay particular attention to PTO shaft s guards and rake s and tractor s spline shaft guards Never work with damaged guards Before operation check all guards in tractor machine an...

Страница 14: ...Use only hydraulic oil featuring oil purity class 9 10 in accordance with NAS 1638 When using hydraulic hoses Avoid stretching the hoses when operating Do not allow hydraulic hoses to get deflected Do not expose hydraulic hoses to contact with any sharp edges If damaged or worn replace the hoses with new ones Useful life for hydraulic hoses is 5 years from their production date 4 8 Tires The air p...

Страница 15: ... repair and maintenance works always comply with the descriptions included in the operator s manual while conducting them with the tractor drive disconnected Prior to approaching any works focus your attention solely on the tasks to do Never operate the rakes being under influence of alcohol drugs or strong medicines Wear clothing that is not too loose nor too tight Too loose clothing elements may...

Страница 16: ...rication point N 40 Transport hook for lifting of the rake N 49 Do not get too close to the hoist of the tractor during operation of the hoist N 50 Do not get under the rake N 55 N 117 Avoid fluid escaping under pressure N 167 Do not remain on the machine while driving N 168 Do not touch the machine before the rotating parts have not come to a complete standstill N 183 Caution Danger of leg entang...

Страница 17: ... danger area of 50m 170 ft N 162 It is forbidden to drive on public roads it the transport width exceeds 3m or the transport height exceeds 4 m N 156 Valve identifier V1 N 157 Valve identifier V2 N 136 Raking height adjustment N 124 N 197 N 144 Description of hydraulic hoses N 145 Regulation of the speed of hydraulic cylinders lifting front frame ...

Страница 18: ...gulation of the speed of hydraulic cylinders lifting rear frame N 201 Admissible transport speed Fig 6 Warning decals placed on the machine 5 OPERATING RAKE 5 1 Mounting rake on tractor NOTE When attaching the rake there should be no persons between the machine and the tractor Any accidental manoeuvring with the aggregate might cause crushing of unauthorized personnel NOTE The machine should be mo...

Страница 19: ...e set is stable Otherwise front axis should be balanced Due to the fact that rake DUO 740 is equipped with hydraulic rear swath curtain folding assembly it is necessary to additionally connect machine s controller 1 see Fig 8 to tractor s lighter outlet 12V by means of plug 1 and a three pin plug 3 to socket 4 on the rake s linkage Fix the controller in tractor s cabin by means of magnetic holder ...

Страница 20: ...e that nearby the machine there are no unauthorized personnel exposed to the risk of crushing In line rake DUO 680 can be quickly switched to transport position what should result in width of 3 m With raking arms dismounted and protective curtains folded it is possible to reduce it to 2 4 m To get the admissible rake DUO 740 width of 3 m at least partially dismount raking arms and fold back prtoec...

Страница 21: ... button until signalled by lighting up of the corresponding diode under the option in this case lifting rear swath screen up Turn the corresponding lever for double side operation on tractor until the rear swath screen is lifted completely Fig 11 Lifting rear swath guard a manually on DUO 680 b hydraulically on DUO 740 unlock front swath screen by removing safety linch pin Fig 12 slide the swath s...

Страница 22: ...ront rotor gear DUO 740 NOTE The locking assembly on DUO 740 can be switched to locked position only with front star protective guard folded Fig 14 Fig 14 Front star guard lock DUO 740 lift rake up to transport position close shut off valve for oil delivery to tractor found on trolleys cylinder s hose Location of valve is provided in Fig 15 Transport holder of front swath guard Cotter Protective g...

Страница 23: ...ERATOR S MANUAL DOUBLE ROTOR RAKES DUO Fig 15 Location of shut off valve DUO 680 In the above case rake DUO 680 transport width is 3 m Fig 16 and rake DUO 740 2 7 m Fig 17 Fig 16 Transport dimensions DUO 680 ...

Страница 24: ...r putting the machine in a room or for driving a narrow access road reducing transport width down to 2 4 m is possible and the following should be performed Unlock dismount put the tine protections and place raking arms in transport holder Fig 18 Fig 18 Raking arms in transport holder Unlock push in and again lock safety guards of the front rotor Fig 19 Transport holder ...

Страница 25: ...ear rotor s guard is locked Fig 20 Fig 20 Transport position of front rotor s guard On below figure Fig 21 DUO Rake s dimensions are provided with raking arms dismounted and safety guards installed NOTE When transporting rake do not exceed the speed of 25 kph Exceeding transport speed may cause damages to the machine 2 6m ...

Страница 26: ... Preparing rake for transport on public roads NOTE Switching the machine from working to transport position and the other way round can only be done on an even and stable ground Prior to starting any works make sure that nearby the machine there are no unauthorized persons exposed to being crushed NOTE The raking tines covers should be put on during transport ...

Страница 27: ...facilitate transport on large truck In order to dismount both rotors perform the following disconnect drive shaft from rear rotor and intermediate shaft located in the middle section of linkage Fig 23 disconnect hydraulic hoses in linking point NOTE Prior to disconnecting hydraulic hoses carts of the rakes must be in lowered position Disconnecting the hoses in the lifted position may lead to accid...

Страница 28: ...ne is delivered with a separate instruction manual for PTO shafts Before starting work check and adjust the length of the PTO shaft mounted between the tractor and the machine Incorrect length may damage the tractor and the machine In some cases it may be that the shaft is too long If this is the case the shaft must be shortened so that with the shortest possible distance between the tractor shaft...

Страница 29: ...otating parts is strictly forbidden as it may lead to serious injuries or even cause death For any service and repair works of the shaft and the machine the tractor engine and its drive must be disconnected Prior to the operation commencement read the operator s manuals of both the machine and the PTO shaft NOTE When changing the tractor with which the machine operates control the length of U join...

Страница 30: ... hydraulic valve on driving cylinders of carts NOTE There is danger present of accidental falling of the machine from transport position Any service works should be performed with valve off on driving cylinders of carts NOTE Accidental machine falling may be caused by rake s lifting assembly being not tight When operating the rake being in transport position it is forbidden to walk under the machi...

Страница 31: ... guards of front rotor by performing the opposite as abovementioned on Fig 19 tilt raking assembly either left or right with double action cylinder for controlling rear rotor position in order to set the machine in position for raking on or two rows 5 8 1 Single windrow option lower rear swath screen by pulling it downwards if need be set distance between the rear guard and rear rotor depending on...

Страница 32: ... 5 8 2 Double windrow option lower rear swath guard by pulling down Fig 30 Position of rear rotor in operating position with double windrow option take rear rotor guard out from transport holder and mount in operating holder retracting it for proper distance lock it with front rotor cotter retract cylinder of the rear rotor maximally so that rotor is turned rightwards drive the tractor until rear ...

Страница 33: ...ting assembly Bear in mind that maximum raking width with single row option results from difference of 6 8 m value reduced by overlapping value Z Fig 29 for rear and front rotor s tracks 5 10 Operation Rotary rake is used for raking swath or grass after treatment with tedders Driving speed should be influenced by ground configuration harvest size and raking smoothness For much better ground follow...

Страница 34: ...cart Fig 34 Fig 34 Tandem suspension cushioning short uneven ground sections 5 11 Lifting rake on headland When driving back and through already formed rows lift the rake up to transport position Perform the following turn on single side controller for lifting until the machine is fully lifted drive back or drive over formed rows turn on single side controller for lowering until the machine is ful...

Страница 35: ...t turn with lifted rotors NOTE There is risk of machine falling when taking a tight turn with lifted rotors NOTE In order to avoid potential machine falling reduce machine lifting height on tight turns or increase turning radius NOTE There is risk of machine falling when operating on a slope Fig 36 F F M ...

Страница 36: ...move excess material using sharp tool After clearing the machine check if nothing has been damaged To remove any clogging it is obligatory to disconnect the drive and the motor take out the ignition key When eliminating any clogging on the machine use also safety means for operator so protective gloves and tight wear NOTE Removing clogs and jams while the machine is in operation can lead to the ac...

Страница 37: ... delivered as standard with the machine PTO shaft and power input ends should be protected with guards detach the machine from the tractor secure hitch pin with a padlock Fig 37 carefully drive the tractor away Fig 37 Protection against unauthorised use 6 MOUNTING AND ADJUSTMENTS 6 1 Tine mounting Tines should be mounted as provided on scheme on Fig 38 Fig 38 Mounting rake tines ...

Страница 38: ...slows operation of corresponding choke down NOTE Subtle modifications of choke settings cause significant difference in rotor lifting speed Fig 39 Location of adjustable chokes Choke 1 Controls rear rotor lifting and lowering speed Winding down causes rear rotor lifting and lowering speed reduction Winding up causes increase in speed Choke 2 Controls rear rotor locking speed in horizontal position...

Страница 39: ...ightness of the wheel fixing bolts must be checked regularly the tightening torque of the nuts should be in accordance with Tab 4 Make sure to gave inspections in particular after first use of the rake and then once a month after wheel replacement in case of intensive use WARNING Operation with damaged wheel may cause a serious accident When found damaged replace the wheel as follows set the machi...

Страница 40: ...s of rust and paint the area affected check lubrication of intersecting axis gears If leaks occur remove them immediately periodically check the rake and secure the moving parts with grease to prevent the rake from rust which affects proper functioning of the rake the dismounted machine should be stored in a standstill position unfolded tine arms together with rotors drive chassis set on the groun...

Страница 41: ...cted in the gear set horizontally by taking check opening A out If the oil level is too low refill the oil Transol 680 until it is visible in the check opening A Drain the oil with use of opening B To replace oil in gears Prepare an adequate tank for the used oil to be disposed Open fuel cap A and the drain plug C Drain oil from the gear Close drain plug C Refill the oil level until it is visible ...

Страница 42: ...on with ŁT43 Fig 42 or other equivalent designed for lubricating bearings in temp between 30o C and 130o C Fig 42 Lubricating points of gear 8 2 Joints Lubricate joints once per 50 hours of rake operation with STP Fig 43 Lubrication points of the undercarriage and the support wheel Fig 44 Joint lubrication points E D ...

Страница 43: ...immediately wash the infected area with plenty of soap water Do not allow the product to contaminate water outlets water courses and soils In case of an unintentional release to the environment plug the leak limit the spillage and then collect the oil with non flammable absorbent material e g sand The product is flammable In case of fire use adequate fire extinguishing means e g foam water mist ex...

Страница 44: ...ork Damaged PTO shaft Check the condition of PTO shaft and if need be replace Loud gearbox operation Damaged bearings Replace damaged parts Improper oil quantity Check oil level 10 REPAIR AND WITHDRAWAL FROM USE 10 1 Repair Prior to any repair or service works the machine should be cleaned thoroughly and any grass dirt or mud removed Upon inspecting any bolt connections and pins for clearance asse...

Страница 45: ...e manufacturer guarantees its products against faults in materials or production Faults or damages to the machine found within 24 month period from the date of purchase shall be removed free of charge at the Purchaser The warranty period of the machine starts from the sale date Faults or damages should be submitted personally on letter or by telephone Repairs shall be carried out within 14 days An...

Страница 46: ...rantor does not bear any responsibility c lack of required records in the warranty card or filling in the warranty card independently d use of the rake for any purpose other than provided in the operator s manual Manufacturer can break the service agreement with immediate effect when the user does not pay receivables under the agreement in a timely manner and the delay in payment is longer than 30...

Страница 47: ...OR RAKES DUO 12 2 Warranty repairs record Repairs scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signature of repair shop 13 SCHEME 13 1 Hydraulic scheme ...

Страница 48: ...48 DUO DOUBLE ROTOR RAKE DWUKARUZELOWA OPERATOR S MANUAL 13 2 Electric scheme DUO 680 13 3 Elictric scheme DUO 740 ...

Страница 49: ... Rear axis load on unloaded tractor MP kg Total weight of machine mounted on front 3 point linkage or weight of front ballast MT kg Total weight of machine mounted on rear 3 point linkage or weight of rear ballast A m Distance between centre of gravity of machine mounted on front 3 point linkage front ballast and tractor s front axis centre B m Distance between tractor s axes C m Distance between ...

Страница 50: ...hine is mounted on tractor s rear 3 point linkage MT it is lighter than minimum required load at the rear so increase the weight of this machine to the required minimum load Calculating real axis load at tractor s rear axis TT rzecz 𝑇𝑇 𝑟𝑧𝑒𝑐𝑧 𝑀𝐶 𝑇𝑃 𝑟𝑧𝑒𝑐𝑧 Tyre load capacity apply double the load indicated by the tyres manufacturer ENTER THE ABOVE CALCULATION DATA AND TECHNICAL DATA PROVIDED BY THE M...

Страница 51: ...51 OPERATOR S MANUAL DOUBLE ROTOR RAKES DUO ...

Страница 52: ...52 DUO DOUBLE ROTOR RAKE DWUKARUZELOWA OPERATOR S MANUAL SaMASZ Sp z o o ul Trawiasta 1 16 060 Zabłudów Polska tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl ...

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