Sakai CR271 Скачать руководство пользователя страница 1

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No. 3498-36200-1

Read this handbook thoroughly and understand the whole information

contained before trying to operate, inspect and service your machine!

OPERATING &

MAINTENANCE

INSTRUCTIONS

MODEL

CR271

From CR271

�

4CR2 - 20213

fi:or EPA negulated areasJ

SAKAI

To order go to

Discount-Equipment.com

Содержание CR271

Страница 1: ...and the whole information contained before trying to operate inspect and service your machine OPERATING MAINTENANCE INSTRUCTIONS MODEL CR271 From CR271 4CR2 20213 fi or EPA negulated areas J SAKAI T o...

Страница 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 3: ...ok at hand whenever you do your work The main subjects of this manual are 1 Basic precautions for safety 2 Operation 3 Daily maintenance and 4 Specifications For operation and maintenance of the engin...

Страница 4: ...Servicing 13 1 11 During Servicing 14 1 12 Safety Decals 16 2 OPERATION 18 2 1 Instruments and Controls 18 2 1 1 Operator s station 18 2 1 2 Gauges and warning lamps 19 2 1 3 Switches 20 2 1 4 Operat...

Страница 5: ...grease 38 2 12 2 Battery 38 2 13 When the Cold Season is Over 38 2 14 For a Long Storage Period 39 2 15 During the Storage period 39 2 16 When the Battery Has Discharged 40 2 16 1 Connection and disc...

Страница 6: ...parts or making inquiries about your machine the following information is requested 1 Machine model Indicated on the dashboard in the operator s station 2 Machine serial number CR271 q 4CR2 00000 Loca...

Страница 7: ...nk fuel tank cap and carbon canister where applicable to reduce evaporative emissions CR271 equipment meets U S EPA EVAP standard under 40 CFR1060 EMISSION LABEL EMISSION CONTROL INFORMATION EF XXXXXX...

Страница 8: ...actices If you fail to take proper precautions you could be injured or cause damage to the machine Symbol A is yellow It is almost impossible for the safety notices in this manual and or the machine t...

Страница 9: ...Know the work area in advance Know the terrain geology and conditions of the road surface at the worksite Start working after securing safety such as stationing a guardsman or putting up barriers wher...

Страница 10: ...the oil or replace the filters you can get burned Perform this work in accordance with the correct procedures with the machine cooled down To remove the radiator cap slowly loosen the cap to relieve t...

Страница 11: ...omit Get medical help immediately 1 2 Preparation for Safe Operation Clean the step operator s station and floor board Do not place parts tools or unnecessary articles on the step operator s station a...

Страница 12: ...seat so that your back will make contact with the seat back when the brake pedal is depressed to the full extent Check to be sure that the brake pedal can be fully depressed without difficulty when yo...

Страница 13: ...ing temperature Have a trial run Make a test run in a safe place to check that there are no abnormal signs If found to be abnormal rectify the fault before traveling again Listen for unusual sounds an...

Страница 14: ...sound the horn and proceed when the area is clear of personnel or obstructions When changing the direction of travel secure the safety on the path in the travel direction Keep everyone away from the p...

Страница 15: ...to the flat ground move sideways and go up straight to the destination When parking Select level and hard ground If necessary to park on a slope block the front of the drums on the downside of the sl...

Страница 16: ...egulations Select a transporting route according to the overall width overall height and gross weight of the trailer with the roller loaded 1 8 Handling the Battery When handling the battery Battery e...

Страница 17: ...e negative one Do not allow a tool to bridge between the positive terminal and machine body This can generate dangerous sparks Do not connect the booster cable to wrong terminal NEVER connect the posi...

Страница 18: ...tended Use correct tools for their intended use only Change safety related parts at regular intervals Replace fuel hose and high pressure hydraulic hoses regularly to prevent fire Replace high pressur...

Страница 19: ...r welding operation is performed or heavy hammers are being used Keep your machine clean Spilled oil grease or scattered debris are dangerous Always keep your machine clean Moisture that penetrates in...

Страница 20: ...fter the machine has been operated for some time engine oil and hydraulic fluid will become hot Removing the oil can burn you Perform this work in accordance with correct procedures after the systems...

Страница 21: ...0 A DANGER Roll Over Prevention Oo not work 11 tho v1dni1y of ovorhon9in9 banli s or on 01 id s steop enough to cause tho machmo to shdo o r roll ovor Roduco speed prior to mak 1no turn Pay par11Cula...

Страница 22: ...A WARNING Negligence of these instructions can lead to accidents 1 BASIC PRECAUTIONS FOR SAFETY engine room 17 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 23: ...l Choke knob Horn switch button Throttle lever Starter switch D 6 Engine oil pressure lamp 0 J Hour meter Forward reverse lever F R lever with vibrator switch Water control knob Rear Water control kno...

Страница 24: ...gs IEngine oil pressure lamp Goes on when engine lubricating oil pressure is lowered below specified value Warning lamp Engine oil pressure lamp Go on when the starter switch is turned to the ON posit...

Страница 25: ...he engine has started START The engine is cranked and gets started The moment the engine has started release the key It will automatically return to the ON position IMPORTANT OFF ON RT When the engine...

Страница 26: ...OPERATION IMPORTANT Do not operate the vibrator on a hard area such as cement concrete pavement surface or the ground covered by thick steel sheets Keep the vibrator stopped when the machine is at res...

Страница 27: ...brator switch See page 21 A CAUTION Vibrator ON OFF Reverse Neutral To start the engine again set the F R lever to neutral and get starting after securing safety I Throttle lever Shifts the engine RPM...

Страница 28: ...unloader lever and towing the machine Be sure to apply the parking brake when operating the unloader lever NOTE For normal travel be sure to hold the lever in the ONLOAD position IChoke knob When the...

Страница 29: ...g diagram see page 53 2 2 Handling and Adjustments 2 2 1 Scraper adjustment and replacement 1 Clearance adjustment of blades i Loosen fixing bolts 6 at 2 locations CV Loosen nuts Slide blades until th...

Страница 30: ...onnected in the carrying position before putting the machine in motion Steering is impossible if the pin is in the steering lock position NOTE Return the lock pin to its storage position on the floor...

Страница 31: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 32: ...there are no one and no objects close to the machine 1 Set the throttle lever in a position slightly higher than IDLING 2 Turn the starter switch to the ON position and check that the engine oil press...

Страница 33: ...ne the cause and rectify the fault 2 3 3 After starting the engine Try not to move to operation immediately after starting but observe the following IMPORTANT Avoid increasing the engine speed abruptl...

Страница 34: ...u 2 Release the parking brake 3 Move the F R lever in the direction to travel and the machine will begin traveling A CAUTION Moid abrupt operation of the F R lever NOTE The travel speed can be control...

Страница 35: ...lling the parking brake lever for braking 2 3 6 Stopping the Engine Reverse 1 Gradually cool down the engine at low idling for about 5 minutes with the throttle lever in the idling position IMPORTANT...

Страница 36: ...de block the wheels to prevent unexpected moving down the grade Never fail to remove the starter key Remove the starter switch key 2 3 7 Check after stopping the engine 1 Perform the walk around check...

Страница 37: ...2 OPERATION Idling Full throttle 3 Proper travel speed for vibratory compaction is 2 5 km h however select speeds depending upon job requirements A CAUTION Keep the vibrator shut off when the machine...

Страница 38: ...only or rear drum only Before sprinkling close the sprinkler knob located at the right lower part under the operator s seat 2 Turn the knob clockwise to start sprinkling of water and counterclockwise...

Страница 39: ...ever even if the travel distance is short Use the engine brake Go downhill by applying the engine brake along with the F R lever operation 2 6 3 On a slope Working on a sidehill Work in an uphill down...

Страница 40: ...ater drops on the hydraulic cylinder piston rod Damaged seals will result 2 Park the machine on a hard and dry surface If such a place is not available cover the ground with hard plates 3 Low temperat...

Страница 41: ...dismount from the ramps and correct the direction For loading and unloading use ramps or a proper loading stand 2 9 1 Use of a trailer equipped with a winch A WARNING Placing the unloader in UNLOAD p...

Страница 42: ...n the trailer 2 9 2 Self propelling 1 Engage the trailer brake and chock its wheels Fix the ramps so that the machine and trailer are completely aligned i The angle between the ramps and ground must b...

Страница 43: ...wheels to secure machine stability 5 The mobil crane operator and slinging worker should work together strictly observing hand signals 6 Put the wire rope hook on the hooking point of the roller care...

Страница 44: ...ush with large quantities of water and get medical help When the temperature decreases the battery capacity will lower possibly freezing the electrolyte Keep the battery in a satisfactory condition at...

Страница 45: ...o down below 0 C add antifreeze to the coolant 6 Completely drain the sprinkler water 7 Place the F R lever in the neutral position N turn the vibrator off and apply the parking brake 8 Chock the mach...

Страница 46: ...dy This can generate sparks causing an explosion Loose battery terminals can cause sparks An explosion will result When connecting the terminals make certain that they are tight 2 16 1 Connection and...

Страница 47: ...Do not allow the machine to make careless contact with the booster supply Do not make wrong connections Connect the negative cable to the engine block earth far away from the battery as sparks may oc...

Страница 48: ...mperature remains high after operation 6 For a long term storage fill the fuel tank lubricate necessary points and run the machine for more than 20 minutes once a month 7 For the hydraulic pump and mo...

Страница 49: ...nuts and signs of leakage in addition to items as shown below Hydraulic Pump Oil leakage Battery Hydrometer Vibrating drum Front drum Loose bolts Condition of shockmounts En ine Oil level Oil leakage...

Страница 50: ...I 3 PERIODICAL MAINTENANCE 3 3 Periodical Maintenance Points _ 0 0 0 ___ 44 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 51: ...l pan Change oil Engine oil 1 hours Battery Check looseness of 1 mounting and terminal Every 250 Engine oil pan Change oil Engine oil 1 hours Fuel filter Change element 1 Engine oil filter Change elem...

Страница 52: ...MIN I Q9J I Fuel tank I Check the fuel level with the fuel gauge or the level gauge Add as necessary fill port A CAUTION For refueling park the machine on a level and solid surface 2 Every 50 hours I...

Страница 53: ...filter element at 50 operating hours for the initial time only I IBattery 3 PERIODICAL MAINTENANCE 1 Check the condition of the battery and replace it as necessary Check the color of the hydrometer at...

Страница 54: ...care not to get burned 2 Refit the drain plug and fill the crankcase with the engine oil from the fill port 3 Change the oil filter cartridge NOTE For a new machine change oil filter cartridge at 50 o...

Страница 55: ...to 5 minutes When the hydraulic oil has become free from air bubbles stop the engine and recheck the oil level 6 As required ICD j Scraper 3 PERIODICAL MAINTENANCE When the gap between the drum and bl...

Страница 56: ...he cover 2 Remove the wing nut from the filter element assy 3 Remove the filter element assy from the air cleaner case 4 Inspect both filter elements and r place them if they are damaged Always replac...

Страница 57: ...en flames or ignition sources are used close to it Do not smoke or use a match or cigarette lighter close to it 3 5 Feeding Water and Lubricants 1 General rules 1 Never feed water or lubricant with th...

Страница 58: ...PM DELO Universal Rando Oil 300 oil Thuban 90 HD46 BP BP Vanellus BP Gear Oil BP Energol C3 30 EP 90 HLP46 ESSO Esso Lube Esso Gear Oil Nuto 03 30 GP 90 H 46 MOBIL Mobil Delvac Mobil Pegasus Nuto 1330...

Страница 59: ...hltestrioe Yellow strioe Yellow stripe Blad stripe BY Blad GB Green Gr Gray Lg Ughl green RG Red WB White YG YePowstripe Black stripe Green strope Black stripe Br Brown GL Gree L Blue 0 Orange RL Red...

Страница 60: ...s used too much the pole plates will be damaged shortening its service life extremely When the battery will not be used for a long time charge it sufficiently leave it in the shade in a cool dry place...

Страница 61: ...wheel 1 580 mm 62 Total displacement 0 688 liters 688 cc 42 0 cu in with ROLL BAR 2 275 mm 90 Rated output 12 0 kW 16 1 PS 3 600 min Wheelbase 1 300 mm 51 16 1 HP 3 600 rpm Wheel Max torque 48 3N m 4...

Страница 62: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

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