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PFD2/PFS2 – OPERATING INSTRUCTIONS

 

 

INDEX 

DATE 

N° 

03 

26/06/01 

DC02020US 

 

4/11 

 

III.3.2 – Fluid connections 

 
The pump is self-priming. The inlet is at the bottom and the outlet at the top. 
 
The reference of your pump is PFD2 316 or PRS2 316. It is supplied with flared fittings suitable for  
5/8"x3/4" (16x19 mm) 

TEFLON

®

 tube. The tube needs to be flared prior to fitting using SGPPL ASTI 

Forming Tool (P/N MF11622). 
 
Both the inlet and outlet fittings can be turned over if necessary, by removing the nuts on the inlet and 
outlet manifolds (P/N 2749M and 2750M). Re-tighten the nuts by hands. 
 
If your pump is marked "

W

", and you wish to change the side of the inlet and/or outlet manifolds, you 

must 

absolutely

 change the PFA seals (washers, P/N 2587) located deep in the groove at the same 

time. Proceed as follows: 
1)  Remove the washers (with an air spray gun), 
2)  Fit  the new washers in their grooves (a set of exchange seals is supplied with the pump:  

P/N WWES KIT S2), 

3)  Install and tighten the manifolds with a strap wrench (while tightening, you may here a bang). 
 

III.4 – Initial Tests and Adjustments 

 
Before commissioning the pump, we recommend to test it dry with a supply pressure of 72.5 PSI 
(5 bar), to ensure the system works correctly (See III.3.1 for the correct connections). 
If the pump is cycling too quickly reduce the speed by adjusting the needle valve. 
 
Before using the pump with chemicals please check: 

• 

The body rings (P/N 2742) and the 4 manifold nuts are tight, 

• 

The air/nitrogen supply is dry, clean and between 29 and 72.5 PSI (2 and 5 bar), 

• 

The inlet and outlet fluid connections are correctly fitted and tight. 

 
 

IV – Applications 

 

IV.1 – Chemical compatibility 

 
All PFD/PFS pump wetted parts are manufactured in 

TEFLON

®

 PTFE and PFA and are suitable for 

pumping even the most corrosive concentrated chemicals: H

2

SO

4

, HNO

3

, HF, H

3

PO

4

, HCl, NH

4

OH, 

KOH, NaOH, CH

3

COOH, TMAH, H

2

O

2

... 

The viscosity of the liquids must be less than 1000 cpo. 
PFD/PFS  pumps can pump liquids containing particles up to 0.02" (0.5 mm). Very abrasive liquids 
are not recommended. 
Please call either the factory or your local distributor if you require information on chemical 
compatibility. 
 

IV.2 – Contamination 

 
The "all plastic" construction of the PFD/PFS pump ensures no ionic contamination of the chemical, 
even if there is a bellows failure. 
Due to the low frequency and amplitude of the bellows pump, SGPPL ASTI guarantees a lower level 
of particle contamination when compared to a diaphragm pump. 
 

IV.3 – Temperature Range 

 
The pump can handle liquids from 32°F (0

°

C) up to +212°F (100

°

C). 

When the fluid temperature is greater than 140°F (60

°

C) you must frequently check that the body 

rings (P/N 2742) and the manifold nuts are fully tight and that supply pressure is less than 43.5 PSI  
(3 bar). 
For special applications call SGPPL ASTI or your local distributor. 
 

Содержание PFD2

Страница 1: ...uarters Factory 41 boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85...

Страница 2: ...5 V 1 Trouble shooting V 2 Preventive maintenance V 2 1 Continuous operation V 2 2 Intermittent operation V 3 Comments VI Dismantling and Repair 6 VI 1 How to dismantle VI 2 Examination VI 3 Stripping...

Страница 3: ...e from one side of the pump to the other The pump is self priming and has four balls which seat on lip seals check valves The pumping frequency of a bellows pump is much slower than an equivalent diap...

Страница 4: ...arrangement drawing see appendix APP 2 EXT This drawing also shows the overall dimensions of the pump etc The pump must be positioned on its feet If not the check valves will not seat correctly and t...

Страница 5: ...the speed by adjusting the needle valve Before using the pump with chemicals please check The body rings P N 2742 and the 4 manifold nuts are tight The air nitrogen supply is dry clean and between 29...

Страница 6: ...lter recirculation systems Pharmaceuticals and Chemicals Chemical injection and sampling IV 5 Limitations of use The standard pumping speed of the PFD2 PFS2 is about 120 strokes min The following shou...

Страница 7: ...lways be replaced together During routine maintenance checks examine the following parts and change them if necessary Bellows P N 2760 PFD or 2760S PFS Shuttle valve P N 2701 Viton bellow O ring P N 2...

Страница 8: ...0 2 Replace with a new factory assembled shuttle valve P N 2701 3 Carefully tighten the 2 fastening screws Do not overtighten 4 Test with compressed air nitrogen Re tighten if necessary VI 3 2 Replaci...

Страница 9: ...N 1028 11 Remove the 4 C PEEK plate screws P N 2729 12 Remove the 4 composite rings P N 7135F from plates P N 2741 and 2746 13 Clean the plates and the core P N 2740 by removing the dust from previou...

Страница 10: ...he ring against the O ring positioning tool P N 1641 and insert it in the groove To install the ring on the outer side Figure 3 insert the shorter side of the O ring positioning tool through the inner...

Страница 11: ...operation for the 4 sets of rings 15 Fit the plates and the body rings P N 2742 on the core tighten moderately the screws P N 2729 insert first the O ring P N 1720 under the screw head 16 Fit new pla...

Страница 12: ...nch NB This chapter does not concern PFD S2 G pumps that have no manifold seals VI 3 7 Replacing other parts When dismantling the pump or control unit for service components found damaged should be re...

Страница 13: ...Z BODY O RING 2 2 2740 CORE 1 1 2741 H BLADED PLATE 1 1 2742 BODY RING 2 2 2742T PFD2 TEFZEL BODY RING 2 2 2746 V BLADED PLATE 1 1 2747 STOP PLUG 1 1 2748 PFD2 PFA BODY 2 2 2748G PFD2 TG PFA BODY 2 2...

Страница 14: ...BODY O RING 2 2 2759 PFD2 LIP SEAL 4 4 2760 PFD2 BELLOW WITH INSERT 2 2 2761 CENTRAL SHAFT 1 1 6512 BALL VALVE 20 4 4 7135F SHAFT COMPOSITE O RING 4 4 7139 PNEUMATIC VITON O RING 6 7185 1 4 EXHAUST S...

Страница 15: ...E SCREW 2 2759 PFD2 LIP SEAL 4 2760 PFD2 BELLOW WITH INSERT 2 2761 CENTRAL SHAFT 1 6512 BALL VALVE 20 4 7135F SHAFT COMPOSITE O RING 4 7139 PNEUMATIC VITON O RING 6 7185 1 4 EXHAUST SILENCER 2 7220 PT...

Страница 16: ...CE DATE DESIGNATION FM 18 06 01 ASTIPUR m 01 leva Bouvets F Nanter Cedex FRANCE Te 0 0 1 1 2 3 1 1 Fa 4 0 0 1 1 2 3 1 2 3 2740 A 4 N 4 O K 2 4 4 5 4 G 4 P 4 F 4 H 4 6 4 M 4 4 D 4 2 1 4 6 4 1 F C B E 2...

Страница 17: ...Shuttle valve B V bladed plate C H bladed plate D Stopper E Central shaft F Bellow G Manifold O ring H Body O ring I Lip seal J Inlet manifold K Outlet manifold L Nut M Cap N Exhaust silencer O Body r...

Страница 18: ...PURE 2 APP 2 EXT 00 S S S SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 152 3mm 5 99 2...

Страница 19: ...iPure PFD2 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 250 450 650 850 1050 1250 1450 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2...

Страница 20: ...Pure PFS2 pump flow rate characteristics 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 0 200 400 600 800 1000 1200 1400 Flow rate l h Discharge head bar Air supply 5 bar Air supply 4 bar Air supply 3 bar Air supply 2...

Страница 21: ...SG G G GP P P PP P P PL L L L A A A AS S S ST T T TI I I I 41 Boulevard des Bouvets F 92741 Nanterre Cedex FRANCE Tel 33 0 1 55 68 59 59 Fax 33 0 1 55 68 59 68 VANNE DE REGLAGE VALVE VANNE D ARRET ST...

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